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Moving Ahead With My Losmandy G11 / Gemini-1
How pleased I continue to be with my 2008 version of Losmandy G-11. After 12 years the?Gemini-1?electronics had quite working. On the recommendation several persons on different forums I entrusted the repair to Michael Herman. So I can add myself to the those who have been vary satisfied with the work he did in getting the repair accomplished. His expertise was very much in evidence. He admitted that the symptoms were very strange, puzzling to himself and the other Losmandy electronic repair specialists in the UK and Australia. But he didn't give up and expeditiously finished the job by an intelligent process - testing, replacing suspect parts. Eventually the EPROM, SRAM chips were replaced along with some smaller discrete components. He eventually tracked down the cause of the issue.
That issue was the result of an accident I had a couple of months ago. Let me explain. My G11/Gemini-1 had resided on a permanent pier in my garden observing site. At the conclusion of each observing session I had been covering the mount and electronics with a Telegizmo cover topped with a large plastic garbage can to provide some protection against our sometimes fierce winds here on the south Oregon coast. Since the mount usually had a significant amount of dew on it I thought it wise to place an open container of Calcium-Chloride crystals to absorb the moisture.? So the accident I mentioned happened when I uncovered the mount for an observing session. This caused the container of Ca-Cl solution to spill, with significant quantity of the salt solution getting on the base of the mount and the Gemini electronics chassis. I wiped off what I could and continued with the observing session. This was a mistake on my part. I should have recognized the damage this could cause and thoroughly cleaned all mount and electronics components that were covered with this corrosive solution. Yes, I didn't realize that Calcium chloride as a salt solution is corrosive to metal, that could be damaging to all sorts of parts. So the cause of the issue Michael discovered was that some Ca-Cl had gotten into the "Hand Controller" RJ45 socket at the upper left corner of the chassis. This caused a short between some of the contacts there, leading to the bizarre symptoms that had him and the other experts puzzled. So kudos to Michael for fixing the problem. Since he spent a number of hours over several days on the repair, his charge of $200 plus parts was most reasonable. The only part he charged for was $25 for the EPROM. Along with that came the latest version of software (Level 4, v 1.05). I wholeheartedly recommend him for any repairs to electronics that might be needed. Moving forward from this I found the electronics works just fine. I needed to set geographic coordinates and mount limits. But everything worked as expected for two observing sessions. First night I used my little Astrotech AT115 EDT triplet APO refractor. The next night I installed my Celestron-11 with the refractor riding piggyback. This requires 53 pounds of counterweights. So no doubt the mount is maxed out. ?But these were two most enjoyable observing sessions, examining some clusters and double stars in Cassiopeia. The revelation in moving ahead came when I examined the mount in the daylight, something I seldom do. There I saw that the Ca-Cl contamination had caused some corrosion to the extreme lower end of the mount. The most affected areas were the tabs for attaching the Gemini chassis along with the azimuth adjustment mechanism. Both showed evidence of salt corrosion. So I removed the entire mount and its adapter clear down to the cast iron flange atop the 4-inch galvanized pipe pier. Everything was cleaned with hot soapy water. There was some surface corrosion on the bronze traveling pin that moves the mount in azimuth. But I removed all corrosion and reassembled everything ?applying lubricating grease where needed. I like to use a special anti-seize compound on all stainless steel and aluminum threads. So everything is back together and functioning properly. I'm a bit wiser in that I've learned about the dangers of employing Calcium-Chloride. In the future I will refrain from wrapping up a wet mount, and will just place the large plastic garbage container over the mount. Even if it should rain, the mount will be open to the air so dew can evaporate without needing the Ca-Cl. After the mount has dried the next day I can cover the mount with the Telegizmo cover and plastic garbage can as needed. This brings me to a question for the forum: To protect unused RJ45 sockets from moist night time air I am considering inserting in each such socket a spare RJ45 jack (with no wire attached). To seal each socket from the moist maritime (salty) air I am inquiring if it would be wise to apply some sort of paste that would further seal the socket. As a HAM radio operator I know of some paste that is applied to coaxial cable connections to exclude moisture. This paste is non conducting and serves to exclude water. With dew settling on the Gemini chassis there is danger of salty deposits (from marine air) on the exposed pins of the unused sockets. I have two potential pastes:
Maybe I'm trying to fix a problem that doesn't exist. The dielectric paste could be applied around the edges of the inserted plug to exclude water. Maybe there is another technique that would accomplish the same thing. Perhaps just applying some sort of waterproof tape over the RJ45 socket. I know electrical tape would work for a while. But it eventually becomes a sticky mess as it ages. Any suggestions? I'm interested in suggestions from the forum. Best Regards, Russ |
Hi Russ wow that's quite an odyssey. Hats off to Michael for the great repair, it sounds like regarding protecting the sockets, and more generally protecting the electronics you can buy soft silicone plugs that could do a great job - very inexpensive? also if you are worried about moisture and possibly salt type corrosion you might consider a conformal coating, something like this:? i have a friend whose gemini was eroded due to moisture and possibly salt air, and we coated his board, and have had no issues since. you have to be thoughtful about making sure it doesn't get into the sockets etc. you can brush it on the PCBs on the motors as well. it's kind of like nail polish Brian On Wed, Oct 7, 2020 at 9:34 PM <russmilt@...> wrote: How pleased I continue to be with my 2008 version of Losmandy G-11. After 12 years the?Gemini-1?electronics had quite working. On the recommendation several persons on different forums I entrusted the repair to Michael Herman. So I can add myself to the those who have been vary satisfied with the work he did in getting the repair accomplished. His expertise was very much in evidence. He admitted that the symptoms were very strange, puzzling to himself and the other Losmandy electronic repair specialists in the UK and Australia. But he didn't give up and expeditiously finished the job by an intelligent process - testing, replacing suspect parts. Eventually the EPROM, SRAM chips were replaced along with some smaller discrete components. He eventually tracked down the cause of the issue. --
Brian? Brian Valente portfolio |
Thanks Brian for your useful comments. So am I correct in identifying the network type connector sockets as RJ-11 rather than RJ-45? If so I can get the correct Teflon plug. This can be inserted with a thin layer of Dielectric/Teflon paste to further seal against water intrusion. This can be renewed as needed.
Next I am going to open the Gemini-1 electronics chassis and look things over for any corrosion needing attention. I know that the chrome plating on the 12-volt input jack has corroded. Seems like at least one of servo-motor jacks has similar damage. I have a product called Ospho which according to the ?causes iron oxide (rust) to chemically change to iron phosphate - an inert, hard substance that turns the metal black. This can be painted with an oil-based paint if desired. The treated surface even without paint is not prone to further rusting. But it might be best to paint the treated surface as well, considering the moist working environment. Maybe a bit of galvanizing paint can be applied. That silvery color would better match the chrome next to the damaged area. Losmandy mounts and the accompanying electronics are first rate products. But user mistreatment on my part has caused some damage. I'm just so pleased with what Michael Herman has done for me. The alternative would have been as much as $1000 for the Gemini-2 with touch-screen. I wasn't looking forward to that since my fingers on touch-screen iPad and iPhone are somewhat?dysfunctional. There is something about my electrical characteristics that sometimes makes for frustrating touch interaction. I know the Gemini-2 package is quite the improvement as far as features and capabilities. But I know at least 1 person who didn't like the Gemini-2 at all. And I'm quite used the Gemini-1 menu interface. Best Regards, Russ |
I unfortunately had up scrap a G1 recently. ?Corrosion around main pwr switch fuse, and electro/and pwr DIN sockets. Water had entered and pooled inside the case lower corrosion set in land lifted tracks and pads and spread. ? All DIN sockets were corroded as were the RJ pins ? They all needed replacement ? ? Scrubbing and cleaning kinda just spread it further making solder joins look decidedly “dull”. ?Since it had lost a lot of large and small tracks, ?and it was effecting joins, you just couldn’t guarantee any repairs done. ?On top .....it also had corrosion up near the Dumb HC socket (This is a common area) ?and PSU.?
These must have has water ingress or been in high humidity areas. Sad to see them go like this.?Most users don’t know the extent till it starts to play up ? So pls inspect the PCBs top/bottom ?annually with battery changes? ?
As they say keep your power dry! ?Well done Michael ? -- |
Hi Russ Ethernet is RJ-45. the various serial ports are RJ-11 You can find silicone or plastic port plugs for either On Wed, Oct 7, 2020 at 11:47 PM <russmilt@...> wrote: Thanks Brian for your useful comments. So am I correct in identifying the network type connector sockets as RJ-11 rather than RJ-45? If so I can get the correct Teflon plug. This can be inserted with a thin layer of Dielectric/Teflon paste to further seal against water intrusion. This can be renewed as needed. --
Brian? Brian Valente portfolio |
Very nice complete report, Russ.? I am happy that repair ordeal is over.? Use it in good health and have fun! More of the puzzle story....a long story: As Russ said, this was a weird Gemini-1 behavior.? The unit would boot up, then the display would get "stuck" before it would say it was seeking the GPS. A button press on the hand controller would unfreeze the display and it would say waiting for GPS then... get stuck again, with some garbled characters at the end.? Replacing the hand controller, or CPU, or EPROM chips gave the same behavior.? Why would the display get stuck?? And why would the East diamond button on the hand controller not work? Bren had warned about corrosion effects and I've seen this before.? One unit I got looked like it had been left in the rain and it was just rusting, destroying the copper traces of the board.? So I inspected for corrosion on receipt, but did not see anything noteworthy. I did see some clues though: The main board inside showed a slight bit of mild corrosion at the bottom where the 5V DC DC converter power circuit resides.? But that voltage converter was working fine.?? Since the CPU, EPROM and hand controller were known good, my suspicions went to the SRAM providing code data to the CPU.? The SRAM was leaking current more than it should.? And the D1 dual Schottky diode was also dropping the 5V supply to the SRAM by 0.37 volts and that causes the CPU chip and SRAM chip connections to fight and damage each other. The chips must see no more than 0.25 V between their Vcc values.? I therefore replaced both chips (D1 first was easiest...but did not fix the trouble) and the voltage drop went to 0.2 volts that was fine.?? But the boot up problem remained.? Then I tried talking to the unit through the serial port (another suspect chip) and...it worked perfectly.? I could operate the Gemini perfectly remotely, just not from the hand controller.? How strange.? I reported my progress and puzzles all along to Bren in Australia and David in UK.? They always help a lot with their experience in these repairs.?? At that point David Partridge suggested looking at the extra hand controller socket at the top left of the Gemini unit and then...voila! I saw the suspicious discoloration.? After scraping away at that, the the unit came back to life.? I then found more corrosion inside the connector, cleaned with Qtips and alcohol.? I tested the unit for motor control, and serial port operation...all good again.?? Curious: one of the front stainless steel button head screws finish was dulled.? The other ones were bright and shiny.?? But I did not look into the extra hand socket connector: I thought, who ever uses that?? The corrosion was inside there in that dark black socket. The copper wires in there had also turned very dark color. Here is a photo of the damaged corroded area.? I have started scraping out the corrosion with a file.? There was even more corrosion if you view the same connector from the right side if the board looking left.? Strangely, the corrosion was just conductive enough to make Gemini think someone was pushing a hand controller button (probably the East diamond hand controller button).?? I like all the ideas you have mentioned, and Brian's idea of a plug sounds great. I'll buy some of those.? ? ? The Gemini-1 has many open spaces around the front top connectors, and the side hand controller, for moisture and bugs to enter.? I have used slices of thick felt to stuff into these crevices, to try and better weatherproof my many Gemini-1 units.?? For a better dessicant, there is a benign product called "silica gel". You see this in small packages added to many electronic and optics packages for shipping.? You can reheat those to drive out the moisture, and reuse them.? Stay away from salts... when hydrated they form conductive ionic solutions that corrode and plate too.? Sulfur salts can form a sulfuric acid that eats the copper and replates it (copper dendrites?).? One of our group's chemistry experts is sure to know how this stuff works.? I wonder if living by the nice salt air of the ocean, as Russ does in Coos Bay Oregon may have additional risks (LA beach communities too?).? Stay well and happy imaging! Michael On Wed, Oct 7, 2020, 9:34 PM <russmilt@...> wrote: How pleased I continue to be with my 2008 version of Losmandy G-11. After 12 years the?Gemini-1?electronics had quite working. On the recommendation several persons on different forums I entrusted the repair to Michael Herman. So I can add myself to the those who have been vary satisfied with the work he did in getting the repair accomplished. His expertise was very much in evidence. He admitted that the symptoms were very strange, puzzling to himself and the other Losmandy electronic repair specialists in the UK and Australia. But he didn't give up and expeditiously finished the job by an intelligent process - testing, replacing suspect parts. Eventually the EPROM, SRAM chips were replaced along with some smaller discrete components. He eventually tracked down the cause of the issue. |
Hi Russ, have a look at ACF50, it is an anti corrosion oil so may be a bit tacky but can be used on any surface including electrical connections, I have been using it for years on my motor bike and I do not worry if it gets sprayed on the electrical components, like you I live near the sea but have never any corrosion issues since using it, apparently it was developed for the US air force to stop thier planes corroding so must be good stuff. Must admit it never crossed my mind but I think I will coat the vulnerable components with it myself.
|
Sonny Edmonds
I love a happy ending!
Kudo's to Michael for the save! I got 2 of these and applied them every where I could on my Gemini 2 and mount computer. (I'm still short 3 )? When I lived in Wyoming, I used a product called Insulex that was a spray. We had a weigh in motion Xray machine on a discharge belt from the crusher building. It had a history of being problematic. We took all the PS boards out of it, cleaned them well, then sprayed them with the Insulex and dried them well. That was the end of all erratic behaviors. The ore was metallic (Uranium) and was very hard on the electrical system. I put the plugs in for dust intrusion. I live in a semi-arid location so dew and damp is a rarity. But still something to consider. With my Gemini II controller, I have one of those Touch Pad pens I keep in in the coiled wire by the controller. Because like many, touch pads don't work for me, either. But the arrow button pad works fine on the back side. -- SonnyE (I suggest viewed in full screen) |
Nice Deric - that's the way to do it On Thu, Oct 8, 2020 at 4:35 PM Deric Caselli <JethroStCyr@...> wrote: Way to go Michael, --
Brian? Brian Valente portfolio |
Hi Michael,
Thanks for a little more of the process you followed to find the problem. That is why consulting experts like yourself is well worth the effort. I will also be getting some of those silicone port plugs to exclude moisture. According the Losmandy G-11/Gemini-1 manual there are unused RJ-11 and RJ-22 ports to be sealed. So that will be the next purchase, even if it take 4-6 weeks from China. Also when in use I will be covering the Gemini chassis with a thick absorbent cloth to prevent much dew from forming on the top. Any moisture there has a direct path inside to cause problems. Also the Gemini chassis will be kept indoors when not in use. The G-11 mount itself is much more resistant to humid air. But I've learned my lesson with the Gemini-1. Maybe if/when I get another slid-off roof observatory the electronics can reside outside the house. Seeing how the mount itself was affectedly the salt solution, I decided to open the chassis and remove all traces of salt residue. Three of the 6 standoffs had some evidence of salt contact. Also the fuse had some crusty looking corrosion growth between itself and the round component to its right. So I carefully cleaned the standoffs and the deposits near the fuse. While I had the standoffs removed I used a moist paper towel to remove any salty looking deposits. A jeweler's screwdriver help loosen this stuff, ?and after wiping with a dry towel the vast majority of the contaminant was removed. I doubt if 100% was removed, but it has to be an improvement. The sub-D 15-pin serial port for the deluxe hand controller had a little external corrosion. This was easily cleaned, and no corrosion was evident on the pins. Also that problem "hand controller" port had grown some more green looking corrosion since you cleaned it. So I gave that area another once over. It may continue to be a problem since it is near impossible to thoroughly clean. If worse comes to worse I suspect that it could be removed to prevent further shorts in that area. But getting it sealed from the intrusion of external air should help. In some respects the Gemini-1 has a design flaw in that it is not sealed from moisture. In many climates dew will be a constant danger. So I'll be shielding my chassis from that as much as practical. I suspect a more vertical orientation would be better than the 45 degree angle I had for mine. Seems like that would be slower for dew deposit. Next step for me is getting the settings correct for the?SkyFi?wireless hotspot to connect to the RS-232 port. This opens up a lot of functionality, being able to use?SkySafari?to control the mount. For many double stars the WDS catalog in the Gemini-1 is cumbersome to use. And not all the doubles of interest are in that catalog. But my iPad Mini running?SkySafari?makes it easy. Tap-select the object on the screen and press go-to. Also I have made double star observing lists from?Burnham's Celestial Handbook for all 88 constellations, with nearly 6,000 entries. If any forum members are interested I can facilitate your getting those observing lists. They are a great aid for users of?SkySafari. So my story has a happy ending. Thanks again (and again ...) Michael for your efforts. They are much appreciated.! Warm Regards, Russ ? |
Hi Brian,
Before ordering silcone plugs for the ports I want to make sure I have it right. According to the Losmandy G-11/Gemini-1 manual the RS-232 fort is RJ-22. That one will be occupied by the serial cable to my?SkyF?wi-fi hot spot for connection to?SkySafari. But there are 4 other identical-looking ports that will need plugs:
Kind Regards, Russ |
I've sort of answered my own question. Based on physical dimensions the Hand Controller and Autoguider jacks are the same size (with 6 pins, RJ-11). The Encoder and Feature jacks are a different size and have 8 pins. So I'm still researching the correct plug for these jacks.?? is a domestic source of plugs for ?jacks. There is no minimum order and shipping is $8 via USPS. I'll do some more research. Total will be around $10 delivered. Similar plugs can be obtained from China, with shipping taking considerably longer.
After much research, I could not find what Feature and Encoder jack is used. But the RJ-11 plug will cover the hole. So a bit of super glue and a small amount of coax cable moisture seal will secure these jacks against moisture entry. So I've ordered 4 of that connector cover for $7.35 post paid. Russ |
Since my recent problems resulted from efforts to deal with moisture on the G11/Gemini-1 mount, I have decided to institute some changes in how it is used. No longer will I leave the electronics outside, but covered when finished with observing for the night. This had lead to my misguided efforts to deal with dew that had accumulated during the observing session. While the use of Calcium-Chloride crystals to absorb the trapped moisture was effective, it only took one instance of spilling that corrosive (and sticky) solution to necessitate an extensive repair.?
But after Michael Herman resurrected the dead/dying Gemini-1 chassis, I have decided to do the following:
This cloth can be folded around any of the cables to minimize contact with moist air. These efforts should be most beneficial improvements for longevity of the Losmandy G11/G-1. While such a quality product is not inexpensive, I've learned that "cheap isn't ..." Best Regards, Russ |
Very nice... Is that color midnight blue? You Gemini should last forever! On Sat, Oct 10, 2020, 6:50 PM <russmilt@...> wrote: Since my recent problems resulted from efforts to deal with moisture on the G11/Gemini-1 mount, I have decided to institute some changes in how it is used. No longer will I leave the electronics outside, but covered when finished with observing for the night. This had lead to my misguided efforts to deal with dew that had accumulated during the observing session. While the use of Calcium-Chloride crystals to absorb the trapped moisture was effective, it only took one instance of spilling that corrosive (and sticky) solution to necessitate an extensive repair.? |
开云体育Hello Russ,
Very nice, I never thought of covering the Gemini box while it is in use. The silicone plugs came up a couple of years ago here on the forum and have worked out well. I found that the roll up throw away ear plugs work great for the power receptical.
Dew is a huge issue in my neck of the woods here in Florida.
?I always set up and breakdown after a session. Too many thieves around. Glad you have everything sorted out with your mount enjoy it Friend.
HAPPY SKIES TO YOU AND KEEP LOOKING UP Deric
Sent from my Galaxy Tab A
-------- Original message --------
From: russmilt@...
Date: 10/10/20 8:50 PM (GMT-06:00)
Subject: Re: [Losmandy_users_io] Moving Ahead With My Losmandy G11 / Gemini-1
Since my recent problems resulted from efforts to deal with moisture on the G11/Gemini-1 mount, I have decided to institute some changes in how it is used. No longer will I leave the electronics outside, but covered when finished with observing for the
night. This had lead to my misguided efforts to deal with dew that had accumulated during the observing session. While the use of Calcium-Chloride crystals to absorb the trapped moisture was effective, it only took one instance of spilling that corrosive (and
sticky) solution to necessitate an extensive repair.?
But after Michael Herman resurrected the dead/dying Gemini-1 chassis, I have decided to do the following:
This cloth can be folded around any of the cables to minimize contact with moist air. These efforts should be most beneficial improvements for longevity of the Losmandy G11/G-1. While such a quality product is not inexpensive, I've learned that "cheap isn't ..." Best Regards, Russ |
Once the power is switched on there is no need to access the front of the Gemini unit until shut-down. So the cloth will keep some of the moisture at bay. I'm just surprised that my moist maritime (salty) air hasn't been much of a problem. But my wife's scrap of midnight blue cloth should help it last as long as possible. Even if an electronic component degrades, the Gemini-1 seems to be quite repairable as long as things haven't gotten too corroded.
I'm not too worried about anyone stealing the mount. A big 4-inch water pipe sticking up in the vegetable garden with a garbage can upended over it doesn't seem too attractive. But you never know. It does take quite a lot of effort with just the right allen-wrench to make off with it. That mount wouldn't seem to be the sort of thing that the wandering addict would steal to sell for his next fix. The Gemini electronics would be easy to remove, even if the they wouldn't ?know what to do with it. Michael, I couldn't think of any clever color for the cloth. "Event horizon blues" sounds too ominous. So your "midnight blue" seems to be a better fit.? |
That is a beautiful system!? Very clean wiring. Use it in good health! On Sat, Oct 10, 2020, 8:40 PM <russmilt@...> wrote: Once the power is switched on there is no need to access the front of the Gemini unit until shut-down. So the cloth will keep some of the moisture at bay. I'm just surprised that my moist maritime (salty) air hasn't been much of a problem. But my wife's scrap of midnight blue cloth should help it last as long as possible. Even if an electronic component degrades, the Gemini-1 seems to be quite repairable as long as things haven't gotten too corroded. |
Thanks, Michael. I'm getting it all back together. Replacement of SRAM and EPROM necessitates re-establishing all the previous setup information, such as geographic location. Tonight despite the sky being quite murky, it is time to set the safety limits. Also?SkySafari is now effectively controlling the mount. After 45 years of using star atlas and finder 'scope, I'm thoroughly enjoying the go-to experience of the Gemini-1. Here is what the C-11 looks like now with the OTA and dew shield covered with Reflectix. (See #317 in this )
Someone said it looks like a satellite. It has really helped with heat management and dew prevention. After tonight's maintenance (safety limits,?SkySafari connection) I'm looking forward to Tuesday night for a predicted clearing. My goal is to finish examining Cassiopeia cluster sand moving on to explore Cepheus. I may even give a try on Mars. But that's a whole different setup and operating procedure. Having the 115mm refractor riding on top as a finder of sorts will be a real plus. Such is needed for the tiny sensor of my ZWO ASI290MC video camera. Yeah I had better do it - it will be many years before Mars is this close again.? Warm Regards, Russ |
Beautiful. Coincidentally, I also discovered the benefits of reflective coating my scopes...really reduces the demand on the dew heater.? ? I got a whole roll of the reflective foam to cover new scopes and dew shields.?? When you connect your Gemini to your PC, you can download the settings (see the Advanced panel in Gemini.net).? Then you can upload the settings from the saved file if the settings get erased.?? Have fun. I heard from Andy Fischer in Missouri that Mars is closer than it will be for the next ~15 years. So this is a good time to image it if you can.? Andy got a great image...I'll have to see if I can figure out the surface features.? That's another fun challenge.?? Best, Michael On Mon, Oct 12, 2020, 7:57 PM <russmilt@...> wrote: Thanks, Michael. I'm getting it all back together. Replacement of SRAM and EPROM necessitates re-establishing all the previous setup information, such as geographic location. Tonight despite the sky being quite murky, it is time to set the safety limits. Also?SkySafari is now effectively controlling the mount. After 45 years of using star atlas and finder 'scope, I'm thoroughly enjoying the go-to experience of the Gemini-1. Here is what the C-11 looks like now with the OTA and dew shield covered with Reflectix. (See #317 in this ) |