¿ªÔÆÌåÓý

ctrl + shift + ? for shortcuts
© 2025 Groups.io

Re: TR-4 - Soft Finals?


 

¿ªÔÆÌåÓý

I had a similar problem with R111 (3.3K 1/2W) series resistor in my TR3 that
overheated and burnt in half, lots of smoke. The cause of the overheating of
R111 was C145B, 60ufd 250VDC capacitor in C145 can. It didn't show a short
with an ohm meter but under voltage it shorted causing R111 to overheat.

Not only did C145B short internally under voltage but the capacitance value of
C145B had increased from 60ufd to "108ufd", an "80% increase" in capacitance
value, C145B in my TR3 not only took out TR3's R111 but it also took out R4 in
the AC3 power supply resulting in complete loss of +250VDC LV supply.

If R192 in the TR4C is getting hot then it's quite possible C145A 20ufd can
capacitor is going bad. I agree, replace C145 can capacitor before it takes
out R192 and quite possibly the AC power supply LV supply.

73
Mike W5RKL



On 5/19/25 8:21 AM, Steve Wedge, W1ES/4 via groups.io wrote:

If R192 in the TR-4C(any) appears heat stressed, check the can cap. Replace R192 with the same value and wattage ¡ª it is a safety for the MV. If you still have the original can, change it ASAP.?

Steve Wedge, W1ES

Time flies like an arrow. Fruit flies like a banana.


Sent from for iOS


On Sun, May 18, 2025 at 22:56, VE7PS via groups.io <ve7ps@...> wrote:
Interesting topic about the aging resistors in our 4-line gear.

Any time a rig comes into the shop ALL resistors get visibly?checked, but some get more attention than others.....

Here they are...

All PA screen and cathode resistors on the T-4X(any) and TR-4(any), as we all know.

On the T4XC...R-81 and R91 in plate leads to V-9.? Both are high value resistors which tend to go high with time, reducing plate voltage.? If your audio drive seems low check?these for sure. Also check Plate Voltage on V-9, and if below spec, these resistors are likely the reason.? I found plate voltage on one T-4XC I fixed for a friend years ago at +69VDC on V-9, while spec is +95VDC.? R81 had?gone way?high. Drakes aren't the only rigs I see this?happening to.? K4OAH's "CD's" will help you locate the?resistors, though that's just the start of the fun!? Frankly, ALL resistors with values above?200K or so deserve a resistance?check.? Doesn't seem to be as big an issue on the B-line and?earlier?in this circuit as the circuits are different and resistances are lower....cursory check though, so keep that in mind.

Also on the T-4XC...R49 and R59 on the relay board.? Often seen heat-stressed.

On the TR-4C series...R 192 and R-45 on the relay board.

On all TR-4(any) - R163 on the 200 VDC line to the S meter.? ?It seems to act as a fuse and have found several visibly?open!!!

I'm sure there are more, but this is a start.? I'm sure there are others who can add to the list.

73
Peter
VE7PS





On Sun, May 18, 2025 at 6:49?PM n4buq via <n4buq= [email protected]> wrote:
I have found that virtually all of the resistors in my TR-4 have not aged out of tolerance which is a little surprising.? ?I did, though, replace the three 15R cathode resistors.? I think one or two were over 20 ohms but I replaced them mainly because they were no longer all the same value.

Since R13 is "selected", then I presume one can read the bands and should be able to check whether it's out of tolerance.? At least R45 is not "selected".

Thanks for the tip!
Barry - N4BUQ (the other, other Barry)

Barry,
Something else to consider - Every TR-n that I've worked on has had the plate current meter resistors aged high.? The result is that plate current measurement is not correct which of course means that idle current is not set correctly.? Seems to me that idle current is the basic foundation for everything and if its not right than there may be some odd things happen.? There are two resistors.? One is a standard value and the other is determined by the Drake tech during final alignment before the radio was shipped.

Also, I don't recall if you mentioned checking it or not but the 68ohm and 15ohm resistors under the amp tubes are also prone to aging high.? I always check and usually replace those resistors and then measure the resistors for the meter and replace if they have drifted.? You can of course verify your idle current by measuring resistance and voltage drop across the three resistors under the amp tubes, calculating the current draw, and adding up the current draw for all three.

73,
Another Barry
KJ5GQM

On Sunday, May 18, 2025 at 05:23:44 PM CDT, n4buq < n4buq@...> wrote:


I tested all three tubes for gas and none were bad in that respect.? Interestingly, I decided to perform the "LIFE TEST" where the filament voltage is reduced (I think it goes down to about 5.8V or maybe 5.9V for a 6.3V filament).? While transconductance drops by an acceptable amount when that button is pressed, the fall in value looked a lot like what I see for plate current when the key is down.

With all the tubes back in place, I decided to monitor the filament voltage.? I've been running the rig between 110VAC and 115VAC and that was giving me a low-to-start-with filament voltage of just under 6VAC.? With that, key-down would cause that voltage to drop to around 5.7VAC.? I then bumped the autotransformer up to closer to 120VAC which gave me very close to 6.3VAC and, oddly enough, on key-down, that voltage would drop just a small amount - perhaps 0.1VAC to 0.2VAC.? That seems a bit odd that the sag was smaller but, perhaps, the transformer is more efficient at the input voltage closer to 120VAC but that's just a guess.

Also, with the input voltage closer to 120VAC, I think I'm seeing a good increase in plate current at resonance.? I suppose that's expected since the plate voltage also climbs with that input voltage.

Thanks,
Barry - N4BUQ


From: "Barry" < n4buq@...>
To: "DRAKE-RADIO" < [email protected]>
Sent: Sunday, May 18, 2025 1:03:51 PM
Subject: Re: [DRAKE-RADIO] TR-4 - Soft Finals?
Richard, Steve,

Thank you both for the responses.? I wasn't sure if "soft" was just a generic for "weak" and, in general, maybe that's true.

My three tubes do not exhibit some of the more obvious signs of excess gas (e.g. white coating or a "getter-like" spot but that's not a very good indicator of small gas amounts.? I'm going to pull them again and run the gas test as I didn't do that when I was testing them.? Maybe that will be revealing.

Thanks again,
Barry - N4BUQ


From: "Steve Wedge, W1ES/4 via " <w1es= [email protected]>
To: "DRAKE-RADIO" < [email protected]>
Sent: Sunday, May 18, 2025 12:37:22 PM
Subject: Re: [DRAKE-RADIO] TR-4 - Soft Finals?
Yep, that sounds like a textbook example.? Power falls off first on the higherbands as the gain (transconductance) decreases.? The electrons are generated at the heated cathode and eventually, the cathode material gets depleted.

I¡¯m starting to think that my TR-4Cw RIT is having similar issues, though strangely, the output only sags when on the antenna and not on the dummy load.? The tubes in it are well-used.

Steve Wedge, W1ES

Time flies like an arrow. Fruit flies like a banana.




On Sat, May 17, 2025 at 10:46 PM, n4buq < n4buq@...> wrote:
Can someone please tell me what is meant by the term "soft finals"? I'm still having problems getting proper output from my TR-4 and, for all I know, that might be the problem. I've tested them for transconductance and all three are very close to the same value and, furthermore, that value is quite a bit above the minimum for a good tube.

Aside from low output (i.e. about 300 mA plate current maximum into a dummy load), I notice that if I hold down the key for a few seconds the plate current tends to drop just slightly and I think if I were to continue holding the key down, the current would continue to slowly decrease.

I measured the voltage across each cathode resistor and I notice the same phenomenon: the voltage climbs to about 1.6 VDC and then begins to drop a bit. Like the transconductance values, each cathode resistor is "matched" in value and behavior to the other two so I suppose that's one good thing.

Am I seeing the result of weak/soft tubes or is something else going on that would cause this?

Thanks,
Barry - N4BUQ








Join [email protected] to automatically receive all group messages.