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Re: Single point cnc threading

Matt Shaver
 

On Saturday 26 October 2002 09:25 am, you wrote:
Matt, I have not used EMC for several years now so I was surprised to
see that EMC could do single point threading. How are you doing it?
Dan
I'm not doing it yet. First I've got to finish retrofitting the lathe with a
spindle encoder (probably just a few pulses/rev). Then I need to get the
software to cooperate. It's been a while since a major feature has been added
to the EMC, and even longer since I've contributed anything worthwhile, so it
seems a good goal to aim for. Plus, I've got a Hardinge HNC I need to
retrofit and that has to have threading, so it's got to be done.

Matt


Re: CNC'd drafting machine?

William J Blocher
 

Hello Group,
I've got a CalComp Design Mate Model 3036 plotter that I bought from a
friend for $100. It seems to fire up OK but I can't get it to
communicate with my computer. I've got the current drivers but I guess
I'm not smart enough to make it work. If there is someone in this group
that lives in the Minneapolis area and would like to have it for free
they would be welcome to it. Please contact me off list at
wjb1060@... to arrange a pickup time.
Bill

On Sat, 26 Oct 2002 10:27:37 -0400 hllrsr@... writes:


Hey Carlos,

Actually, I did.
Its called a plotter. <gr>
Seriously, I needed a plotter for some large drawings I needed to
print
and as I had the motors and drives already......

It's an Allbrit machine that I used 3/8-24 allthread to drive the
motion. All told, it cost me about the same to do this as getting 5
copies printed out.
Works well, but it sure isn't overly fast.

Iain


Carlos Guillermo wrote:

Hi All -

Anybody ever CNC a drafting machine? I was clearing out some
--snip--

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URL to this group:

OFF Topic POSTS: General Machining
If you wish to post on unlimited OT subjects goto:
aol://5863:126/rec.crafts.metalworking or go thru Google.com to
reach it if you have trouble.


I consider this to
be a sister site to the CCED group, as many of the same members are
there, for OT subjects, that are not allowed on the CCED list.

NOTICE: ALL POSTINGS TO THIS GROUP BECOME PUBLIC DOMAIN BY POSTING
THEM. DON'T POST IF YOU CAN NOT ACCEPT THIS.....NO
EXCEPTIONS........
bill
List Mom
List Owner



Your use of Yahoo! Groups is subject to




Where are Outlook files?

Doug Harrison
 

I am trying to backup my email so I can upgrade to a new O/S. Where are the
files and how can I save them in a non outlook-based format?

Doug


Names One of the very few Off Topic posts allowed......................

 

NAMES is a Model Engineering show that is held in Detroit Michigan the last
week of April, This is where the CCED list was first dreamed up and where the
first 13 members signed up to get it started.
The reason the list was started was because I could not hear what was being
said there, and the trouble finding information for the "do itself person"
it has grown from there.
There are three main shows in the US for Model engineering.

CABIN FEVER in York, PA in January.
NAMES in Southgate, Mich. in April
PRIME in Eugene, Oregon in Sept.

The NAMEs show also has seminars and displays showing CNC equipment built, or
modified for CNC operation. Cabin Fever had a seminar the last time I was
there.
I just returned from Prime, and will be going to Cabin Fever in Jan, and
NAMES in April

bill
LIist Mom


This is OFF TOPIC please drop it.Where are Outlook files?

 

The list is designed to help you build or modify equipment to help you have a
CNC, along with the supporting CAD, CAM, and EDM.
The list is not for:
SPAM,
GENERAL COMPUTER STUFF
flaming
feeds,
SPEEDS
VISES,
VACUUM HOLD DOWNS
This list covers only four subjects and nothing else there are other general
lists for other subjects.
Cad, the list is for discussion of how to use various CAD programs, what
programs are available etc.
CAM(CNC), the list is for discussion of how to build modify or convert a
machine for a Homeshop CNC machine, if you use it commercially good, but not
on the list. Nor question about commercial shop problems.

EDM, the list is again for building, converting, modifying an EDM machine for
a homeshop EDM machine.

DRO, same as above building, modifying, converting for use in a home shop
atmosphere.

Gentlemen, we have to go thru this same crap all the time, OFF TOPIC posts
are just exactly that. This is not the place for all the other stuff. With
over 2800 members, and about 50 posts a day, we just can't allow all the OFF
TOPIC stuff, it would soon overwhelm the purpose of the group.
You can all make my job as the List Mom a lot easier if you will help to keep
the Spam down, and all Off Topic posts are SPAM on this list.
The biggest complaint I get is about the Off Topic posts, and the most
support I get is about stopping OFF TOPIC past.
If you insist on posting Off Topic you will be either moderated or Banned,
and the choice is Tim and my hands. Period........
Please don't answer this post on the list, address all replies directly to me
or Tom only. anyone answering on the list will be put on a moderated or
banned status.
bill
Your unhappy List Mom


New Rudex plasma drive board

Steve Tate
 

Has anyone checked out the new Rutex plasma CNC driver
board?



It looks like it has some nice capibilities. I'm
thinking about buying one, but could use some feed
back from those better informed than myself...

Steve

__________________________________________________
Do you Yahoo!?
Y! Web Hosting - Let the expert host your web site


Re: query - 2HP PM DC motor controller - pointers please

RichD
 

Tom,
These are PWM controlled full wave SCR rectified straight from the AC line.
Torgue and speed regulation is taken from the back emf of the motor.
These are killer drives. I highly recommend them.
KB Electronics and Minarik are two manfs of excellent drives.
These are for DC motors what VFD's are to 3 ph motors.
Some units will accept 120 or 240 VAC giving 90 or 180 DC out.
The motor volts does not have to be closely matched.
RichD

ths992001 wrote:


--- In CAD_CAM_EDM_DRO@y..., "Jan Kok" <kok@s...> wrote:
How does one get 90VDC from 110VAC?
I have been wondering about this for a long long time...
The 90vdc drives that I have seen have no transformer, just SCRs.

I suspected half-wave rectification:
120*sqrt(2)~=170, and half of that is 85
(this is simplified, but it works out in RMS too)

But I understand that drawing DC from an AC power line is not a good
idea.

So how does it really work?

Tom Scarince
www.thsengineering.com


Re: query - 2HP PM DC motor controller - pointers please

 

--- In CAD_CAM_EDM_DRO@y..., "Jan Kok" <kok@s...> wrote:
How does one get 90VDC from 110VAC?
I have been wondering about this for a long long time...
The 90vdc drives that I have seen have no transformer, just SCRs.

I suspected half-wave rectification:
120*sqrt(2)~=170, and half of that is 85
(this is simplified, but it works out in RMS too)

But I understand that drawing DC from an AC power line is not a good
idea.

So how does it really work?

Tom Scarince
www.thsengineering.com


Re: query - 2HP PM DC motor controller - pointers please

 

If it is a dc servo type motor then it may not have a fan and be sealed
(don't rely on the sealing as it may not be fully sealed.)

You should be able to run it stalled at rated current for ever as long as it
does not have a shaft mounted fan nor is it supposed to be fan cooled by a
separate fan.

Regards Peter

----- Original Message -----
From: "Jan Kok" <kok@...>
To: <CAD_CAM_EDM_DRO@...>
Sent: Saturday, October 26, 2002 9:50 AM
Subject: [CAD_CAM_EDM_DRO] Re: query - 2HP PM DC motor controller - pointers
please


From: "tedinoue" <etinoue@...>
Subject: query - 2HP PM DC motor controller - pointers please

I recently purchased a 2HP PM DC motor, hoping to build/buy a
controller so that I could use this on a small lathe. For those
interested, it's a Leeson motor, designated 120v 14A, 4800 RPM.
Model C42D340T7A. I plan to reduce the maximum speed then feed it
into my existing lathe drive system.
...
1) I've seen a lot of postings discussing 90v DC from 110v AC and
180v DC from 220v AC, but little to nothing on driving a motor rated
for 120v. I'd get plenty of power out if I ran it at 90v, so I'm ok
with a controller that does the basic 110AC -> 90DC conversion. Any
reason why this wouldn't be suggested?
How does one get 90VDC from 110VAC? By using a switching power supply, or
PWM? (In which case there is nothing magic about 90V, you could get any
amount of DC up to sqrt(2) * 110V minus a few volts for various losses.)

2) If I do run it at 90VDC, that's 3/4 of 120VDC, so would I simply
then treat the controller needs as 1.5HP / 90 VDC and 10.5Amps?
The current drawn by a DC motor is proportional to the torque that is
generated. The speed of a DC motor is proportional to the voltage across
the motor terminals minus the voltage drop through the resistance of the
motor windings and brushes. You can use the full torque (full current) at
any speed (voltage). One thing to watch out for is that the motor has
adequate cooling if running at low speed and high torque, because the heat
generated is proportional to the current, but the built-in fan won't
provide
much cooling at low speeds.

I haven't seen mention of this elsewhere, so maybe it isn't a concern, but
if you operate a DC motor at full torque and stalled or nearly stalled (<
1
rev/sec), the current will go through a single winding for a long time,
thus
all the heat is concentrated in that one winding, possibly leading to
overheating of that winding. If the motor is intended for servo
applications, this should be accounted for in the ratings, but otherwise,
you may want to limit the current to less than the rated current if the
motor will be operated in high torque and stalled or near-stalled
conditions.

Cheers,
- Jan






Addresses:
FAQ:
FILES:
Post Messages: CAD_CAM_EDM_DRO@...

Subscribe: CAD_CAM_EDM_DRO-subscribe@...
Unsubscribe: CAD_CAM_EDM_DRO-unsubscribe@...
List owner: CAD_CAM_EDM_DRO-owner@..., wanliker@...
Moderator: jmelson@... timg@... [Moderator]
URL to this group:

OFF Topic POSTS: General Machining
If you wish to post on unlimited OT subjects goto:
aol://5863:126/rec.crafts.metalworking or go thru Google.com to reach it if
you have trouble.


I consider this to be a
sister site to the CCED group, as many of the same members are there, for OT
subjects, that are not allowed on the CCED list.

NOTICE: ALL POSTINGS TO THIS GROUP BECOME PUBLIC DOMAIN BY POSTING THEM.
DON'T POST IF YOU CAN NOT ACCEPT THIS.....NO EXCEPTIONS........
bill
List Mom
List Owner



Your use of Yahoo! Groups is subject to




Re: CNC'd drafting machine?

 

Hey Carlos,

Actually, I did.
Its called a plotter. <gr>
Seriously, I needed a plotter for some large drawings I needed to print
and as I had the motors and drives already......

It's an Allbrit machine that I used 3/8-24 allthread to drive the
motion. All told, it cost me about the same to do this as getting 5
copies printed out.
Works well, but it sure isn't overly fast.

Iain


Carlos Guillermo wrote:

Hi All -

Anybody ever CNC a drafting machine? I was clearing out some
--snip--


Re: Center tapped transformer

tommoser3246
 

What is NAMES and when and where is it held?

Thanks,
Tom

--- In CAD_CAM_EDM_DRO@y..., Matt Shaver <mshaver@e...> wrote:
On Wednesday 23 October 2002 03:17 am, you wrote:
Matt,

Been a while since I have noticed you posting. Hope all is well?
Since every other aspect of this subject has been covered through
and through
by now, I guess the only thing I can add is that I'm doing OK!
Actually, I've
been working on some stuff I'd like to exhibit at NAMES this year.
I'm CNCing
another Sherline mill (5400) and a lathe (4400), and I'm really
hoping to
demonstrate single point threading on the lathe and rigid tapping
on the mill
using the EMC. Wish me luck... ;)

Matt

P.S. Who's going to NAMES this year? I know it's early yet, but I'd
like to
know if anyone's interested in a CNC/CAM software get-
together/discussion,
especially the TurboCNC and Master5/Mach1 authors... How about
Ballendo & his
book?


Re: Possible OT vacuum chuck for CNC?

 

In a message dated 10/26/2002 7:49:01 AM Central Standard Time,
mfraser@... writes:


. . . does anyone have some experience or suggestions for vac hold-down of
something like a brass plaque for engraving, or for even smaller footprint
objects for machining?
Mark!

If your engraving forces are not too great, then the method I use for
PCB-hold down, and SOME light engraving is to use 3M "Wallsaver" Poster Tape.
AKA "Removeable/reuseable double-stick tape". Their retail price is
OUTRAGEOUS (about 3? per linear inch of the 3/4" wide stuff), but it works
very well for this, and is "clean". Jan Rowland


[Non-text portions of this message have been removed]


Re: Single point cnc threading

 

Matt, I have not used EMC for several years now so I was surprised to
see that EMC could do single point threading. How are you doing it?
Dan

-----Original Message-----
From: Matt Shaver [mailto:mshaver@...]
Sent: Saturday, October 26, 2002 12:46 AM
To: CAD_CAM_EDM_DRO@...
Subject: Re: [CAD_CAM_EDM_DRO] Center tapped transformer

On Wednesday 23 October 2002 03:17 am, you wrote:
Matt,
I'm CNCing
another Sherline mill (5400) and a lathe (4400), and I'm really hoping
to
demonstrate single point threading on the lathe and rigid tapping on the
mill
using the EMC. Wish me luck... ;)

Matt


Re: Mach 1 Computer was: Capacitors for Geckos when using fuses

turbulatordude
 

Make sure you have the distances or steps per rev set properly.

if you have Mach1 set for 1,000 steps per rev and TurboCNC set for
3,000 you will see the speed faster in Mach1 strictly and only for
that reason. Of course the table will move different distances when
you tell it to move one inch.

ditto for accel and max rates.

in TurboCNC it is in the MAIN menu ( 1st screen)

4. Setup machine configuration.
4. Motion setup.

In Master5, you can put in your stepper SPR and gearing ratio to let
the program set it. I assume it is the same in Mach1

The test is to run an inch. if it does then you're good.


btw, on TurboCNC, I just kept upping the accel and max speeds until
the motor started loosing steps, then I backed off 20% works fine
and is fast enough for me.

Dave

<snip>

Mach1 seems about (Im guessing by the looks of travel speed by eye)
2-
3 times faster than Turbocnc. But Im not really sure as I am new to
this CNC stuff, and dont know how to determine the actual speeds of
travel.Hell< I cant even setup Turbocnc right, as thats probably
the
reason why Mach1 seems to perform smoother.

As far as Mach1 setup goes..I left everything at defaults after
installing, with exception to the motor tuning, and of coarse, the
pin config for my breakout board.
<snip>


Re: The best description of feed rate tuning I've seen.

Ken Jenkins
 

Anyway, to measure speeds, run successively higher feedrates until
your sense of danger tells you to stop.
This killed me :-) rotfl

Ken


Re: using servo motors w/encoders for my DRO??

 

In addition to emc, deskncrt together with the Mauch/Kulaga DRO board
will take your encoder signals and process them as a dro with just using
the encoders mounted on servo motors but that portion of the display is
pretty small. If you want I can email you the Kulaga software that uses
a PC monitor as the display so you can see it.
Dan


mueller914 wrote:

With my servo controller turned off, is it feasible to use the
encoders off my servo motors for a DRO?
Sure.


Possible OT vacuum chuck for CNC?

Mark
 

I know these are used for laser-cutting and engraving, and there are
a few combination magnetic and vac chucks around, does anyone have some
experience or suggestions for vac hold-down of something like a
brass plaque for engraving, or for even smaller footprint objects for
machining? / thanks / mark


OFF TOPIC Possible OT vacuum chuck for CNC?

 

Please remember anything other than building our machines, doing the drafting
and control of them is OFF TOPIC for this group.

This groups purpose is not on how you do the machining later, but how to get
the machine built, and running.
I realize this sounds very terse, and narrow, but with over 40 posts a day
things would soon get out of hand.

Please help me to keep this group down the narrow path for which it was
designed. I really don't want to moderate or ban people but I will if
necessary.
The value of this group has been to get people together to help each to build
or modify.
There are general machine groups for the machinists sides of the operations
later, such as speeds, vises, etc.
PLEASE NO MORE POSTS ON THIS SUBJECT. ALL COMMENTS DIRECT TO ME OR TIM
bill
List Mom
WANLIKER@...

OFF Topic POSTS: General Machining
If you wish to post on unlimited OT subjects goto:
aol://5863:126/rec.crafts.metalworking or go thru Google.com to reach it if
you have trouble.


I consider this to be a
sister site to the CCED group, as many of the same members are there, for OT
subjects, that are not allowed on the CCED list.


Re: query - 2HP PM DC motor controller - pointers please

Jan Kok
 

From: "tedinoue" <etinoue@...>
Subject: query - 2HP PM DC motor controller - pointers please

I recently purchased a 2HP PM DC motor, hoping to build/buy a
controller so that I could use this on a small lathe. For those
interested, it's a Leeson motor, designated 120v 14A, 4800 RPM.
Model C42D340T7A. I plan to reduce the maximum speed then feed it
into my existing lathe drive system.
...
1) I've seen a lot of postings discussing 90v DC from 110v AC and
180v DC from 220v AC, but little to nothing on driving a motor rated
for 120v. I'd get plenty of power out if I ran it at 90v, so I'm ok
with a controller that does the basic 110AC -> 90DC conversion. Any
reason why this wouldn't be suggested?
How does one get 90VDC from 110VAC? By using a switching power supply, or
PWM? (In which case there is nothing magic about 90V, you could get any
amount of DC up to sqrt(2) * 110V minus a few volts for various losses.)

2) If I do run it at 90VDC, that's 3/4 of 120VDC, so would I simply
then treat the controller needs as 1.5HP / 90 VDC and 10.5Amps?
The current drawn by a DC motor is proportional to the torque that is
generated. The speed of a DC motor is proportional to the voltage across
the motor terminals minus the voltage drop through the resistance of the
motor windings and brushes. You can use the full torque (full current) at
any speed (voltage). One thing to watch out for is that the motor has
adequate cooling if running at low speed and high torque, because the heat
generated is proportional to the current, but the built-in fan won't provide
much cooling at low speeds.

I haven't seen mention of this elsewhere, so maybe it isn't a concern, but
if you operate a DC motor at full torque and stalled or nearly stalled (< 1
rev/sec), the current will go through a single winding for a long time, thus
all the heat is concentrated in that one winding, possibly leading to
overheating of that winding. If the motor is intended for servo
applications, this should be accounted for in the ratings, but otherwise,
you may want to limit the current to less than the rated current if the
motor will be operated in high torque and stalled or near-stalled
conditions.

Cheers,
- Jan


Re: Center tapped transformer

Matt Shaver
 

On Wednesday 23 October 2002 03:17 am, you wrote:
Matt,

Been a while since I have noticed you posting. Hope all is well?
Since every other aspect of this subject has been covered through and through
by now, I guess the only thing I can add is that I'm doing OK! Actually, I've
been working on some stuff I'd like to exhibit at NAMES this year. I'm CNCing
another Sherline mill (5400) and a lathe (4400), and I'm really hoping to
demonstrate single point threading on the lathe and rigid tapping on the mill
using the EMC. Wish me luck... ;)

Matt

P.S. Who's going to NAMES this year? I know it's early yet, but I'd like to
know if anyone's interested in a CNC/CAM software get-together/discussion,
especially the TurboCNC and Master5/Mach1 authors... How about Ballendo & his
book?