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New file uploaded to CAD_CAM_EDM_DRO

 

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File : /StepperCalcs.xls
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alenz2002 <alenz@...>


Re: Refitting a Lynx

 

hllrsr@... wrote:

Guys,
I have a chance at getting a good deal on a burning table but am in need
of some help.
The rig is an Union Carbide CS-56 table with the original GE amps left
on it, and a Lynx Technologies controller scabbed onto it.
The GE amps are smoked and I need to know what (if anything) would be a
reasonably easy hook up to replace them?
Geckos?
The motors are Balder dc servos at approx 80 volt, 5A.
Any help greatly appreciated.
You need to find out what feedback devices are on the servo motors. If they have both
encoders and tachometers, then almost any servo amp (Westamp, Servo Dynamics,
Kollmorgen, Copley Controls) should work. Assuming these are brush motors, you need amps
that will drive that motor type. If no tachometers are fitted, that narrows the choice a
bit. Geckos will work if you want to use a stepper-oriented CNC program.
But, you get a bit more flexibilty using a program that accepts encoder feedback, such
as DRO-like operation when the servo amps are off, and sensing of position error
when they are on.

Jon


Re: AutoCAD compatibility

qwerty12345612
 

Have you tried right clicking on the setup program for AutoCAD and
running it in compatability mode(under "properties" after right
clicking)?
its worked for me a bunch of times when I tried to install a
stubborn program that didnt want to install on XP, giving me the
old "Not a compatable OS"error dialog.


--- In CAD_CAM_EDM_DRO@y..., "Zafar Salam" <info@s...> wrote:
With XP you can run AutoCAD 2000i

Zafar


Hi all,


I just installed Windows XP on my computer so I could run
Mach1.
The problem with this is that now I can't install my copy of
AutoCAD
2000 (educational version). It says that XP is an "invalid OS".
Is
there any way I can get around that? Any help would be
appreciated


seth


Re: Flashcut

Owen Lloyd
 


I think you have it figured out... It's expensive, it must be good!

Matt
Matt & others;
can you provide me with some examples of inexpensive systems like Flashcut
[since I've been considering purchasing on of their retro fit systems.]
thanks
Owen


Re: G-Code Examples

Mr.G
 

Here's a site that gives you the some info on
RS-274D, which is the standard for most numerically
controlled machines


Hope this helps
--- B Snowden <bsnowde@...> wrote:
Can anyone point me towards Books or web sites that
explain and give
example of G-Code ?

Thanks
Bruce


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Re: Polar Coordinate based CNC

 

Lee:

I've been doing some preliminary work on this, and it's like a lot
of engineering problems in that optimizing for one variable makes
another one squirt out. But there's some promise there.

The big advantages are that only rotary joints are required, and
that the load paths can usually be shorter (not in all cases
though). The chips stay out of the motion stuff as a bonus.

The big drawback is that since the coordinated motion to generate a
+1" move in X (say), changes depending on where you are on the table -
the machine must be initially calibrated to some absolute angles.
This is the Achilles Heel, since the degree of precision required to
do that is pretty sobering.

No insurmountable problems, but at the end of the day it seems
easier just to get along with the good old prismatic joints. So nice
and linear.

Someday I'll get around to building a prototype to test the idea.
As another poster pointed out, it puts the metal where it counts to
build the work envelope.

Dave Kowalczyk
Everett WA
TurboCNC software -->

----------
From: Lee Wenger <wenger2k@y...>

What all would have to happen to allow a CNC machine to
be based on a polar coordinate system rather than a
rectangular one. The big benefit to me would be that the
single most expensive component of a router/plama type of
system is the slides and drive components (the screws or
rack/pinon not the motor itself) for the longest axis (for
systems of the size/type I have in mind this would be to
move a gantry). But I assume that would mandate a change
to the controller so it could interpret g-codes as polar
coordinates. Are there any controller packages out there
currently that support polar-coordinates?


Re: Stepper motor speeds

Marv Frankel
 

Tim,
I presently have no $ invested in any equipment other than the mill.
Why would the servo/G320 scenario be better for me.

Marv Frankel

----- Original Message -----
From: "Tim Goldstein" <timg@...>
To: <CAD_CAM_EDM_DRO@...>
Sent: Sunday, November 03, 2002 6:20 PM
Subject: RE: [CAD_CAM_EDM_DRO] Re: Stepper motor speeds


Sounds like I was thinking of someone else's project. Seems to me the
sizes I have heard used successfully with a mill that size is 800+
in/oz. I would probably want to use about an 1100 in/oz motor or bigger.
Definitely in the range where if you don't have money invested in motors
or drives you are likely to get by for less and get better performance
by going with servos and Gecko G320/340 drives.

Tim
[Denver, CO]


-----Original Message-----

Tim,
I guess it's my engineering background that makes me
want to plug all the components into a formula, and come out
with an exact answer. The mill I'm going to convert, is a
full size Enco, about the size of a Bridgeport, 1 1/2 HP
variable speed motor, 8" X 36" table, and driven by a VFD.
I'd rather oversize the motors, and have some torque to
spare, but I was just trying to save a little space on the
quill feed, by using a slightly smaller motor. Thanks for the
direction.

Marv Frankel
Los Angeles


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OFF Topic POSTS: General Machining
If you wish to post on unlimited OT subjects goto:
aol://5863:126/rec.crafts.metalworking or go thru Google.com to reach it if
you have trouble.


I consider this to be a
sister site to the CCED group, as many of the same members are there, for OT
subjects, that are not allowed on the CCED list.

NOTICE: ALL POSTINGS TO THIS GROUP BECOME PUBLIC DOMAIN BY POSTING THEM.
DON'T POST IF YOU CAN NOT ACCEPT THIS.....NO EXCEPTIONS........
bill
List Mom
List Owner



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Re: Stepper motor speeds

Carol & Jerry Jankura
 

Hi, Brian:

No, I'm using the $160 three axis driver kit. This uses LS297/298 chips. I'm
running in 1/2 step mode (i.e. the steppers are 200 steps/rev but is being
run at 400 steps/rev).

-- Jerry

|At 8:13 PM -0500 11-03-02, Carol & Jerry Jankura wrote:
|>I'm running TurboCNC into Camtronics 2 amp drivers into
|Sherline's 100 oz-in
|>motors. The power supply is a 24vdc regulated supply that's turned up to
|>around 26->28 volts. I get 4500 sps on X and Z and 2600 on Y.
|
|Jerry-
|
|Very good! Is this the $400 driver on their website? Do you know what
|driver chips are used?
|
|Are you using full, half, 1/4, or 1/8 step mode?


Re: AutoCAD compatibility

Marv Frankel
 

Seth,
If you have enough space on the hard drive, you might consider
creating a dual-boot computer, or call AutoDesk tech support, and ask for a
solution.

Marv Frankel
Los Angeles

----- Original Message -----
From: "dgmachinist" <scsm@...>
To: <CAD_CAM_EDM_DRO@...>
Sent: Sunday, November 03, 2002 5:09 PM
Subject: [CAD_CAM_EDM_DRO] AutoCAD compatibility


Hi all,


I just installed Windows XP on my computer so I could run Mach1.
The problem with this is that now I can't install my copy of AutoCAD
2000 (educational version). It says that XP is an "invalid OS". Is
there any way I can get around that? Any help would be appreciated


seth



Addresses:
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List owner: CAD_CAM_EDM_DRO-owner@..., wanliker@...
Moderator: jmelson@... timg@... [Moderator]
URL to this group:

OFF Topic POSTS: General Machining
If you wish to post on unlimited OT subjects goto:
aol://5863:126/rec.crafts.metalworking or go thru Google.com to reach it if
you have trouble.


I consider this to be a
sister site to the CCED group, as many of the same members are there, for OT
subjects, that are not allowed on the CCED list.

NOTICE: ALL POSTINGS TO THIS GROUP BECOME PUBLIC DOMAIN BY POSTING THEM.
DON'T POST IF YOU CAN NOT ACCEPT THIS.....NO EXCEPTIONS........
bill
List Mom
List Owner



Your use of Yahoo! Groups is subject to


Re: Flashcut

Matt Shaver
 

On Sunday 03 November 2002 07:12 pm, you wrote:
It does seem that users of Flashcut rave about it. I also have not quite
understood what it has that makes it worth so much more than other
controllers and drives that give the same or more features and more
capacity for much less. Then again I always rave about things I spend a
lot of money on. Maybe that is the attraction?

Tim
[Denver CO]
I think you have it figured out... It's expensive, it must be good!

Matt


G-Code Examples

B Snowden
 

Can anyone point me towards Books or web sites that explain and give
example of G-Code ?

Thanks
Bruce


Re: Stepper motor speeds

B Snowden
 

Bryan,

I wanted to point out something I found out about voltage.

I am running CamTronics board with the L298 driver, driving 23 frame motors at 90oz. I have a Power Supply that was feeding 38v into the steppers. Had a problem with missing steps on my y axis. I
decided that I was getting too much feedback inductance when the motors were slowing down, causing a lost of steps. It took some observation to see the motor skip only when slowing down. I lowered
the voltage to 33v and was able to gain control of my y axis.

I am unable to provide you with a max on my motor speed, as I am still testing and have not tried to set the speed to the max.

Bruce

Bryan Mumford wrote:

My motors are rated for 3.2 volts at 2 amps, driven with 24 volt choppers.

Higher voltages are a problem for small, low-cost tools. The Xylotex
drivers (3977 chip) max out at 35 volts, and the SLA7044 chip I'm
using is similar.

I'd be very interested in hearing from others who use 23 frame motors
on small tools. What step rates are you achieving?

Is anyone getting substantially more than 3300 steps per second, and
if so, what kind of driver are you using?

--

Bryan Mumford
Santa Barbara, California


Re: Stepper motor speeds

Shelbyville Design & Signworks
 

nema 34 stepper, running with gecko's, running 10:1 reduction reliable at
200 ipm (scary, but reliable)
so 200 ipm /3.9 (30 tooth 24 d.p. pinion) *10 =500 +- rpm, moving a 800+ lb
gantry.

Erie Patsellis
Shelbyville Design & Signworks
1309 W. S. 7th Street
Shelbyville, IL 62565
(217)774-4444
visit our website at www.shelbyvilledesign.com

----- Original Message -----
From: "Tim Goldstein" <timg@...>
To: <CAD_CAM_EDM_DRO@...>
Sent: Sunday, November 03, 2002 8:11 PM
Subject: RE: [CAD_CAM_EDM_DRO] Re: Stepper motor speeds



The new Camtronics drive is built on the new Allegro 3977 chip.

Tim
[Denver CO]

-----Original Message-----

Very good! Is this the $400 driver on their website? Do you know what
driver chips are used?

Are you using full, half, 1/4, or 1/8 step mode?

--

Bryan Mumford
Santa Barbara, California


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URL to this group:

OFF Topic POSTS: General Machining
If you wish to post on unlimited OT subjects goto:
aol://5863:126/rec.crafts.metalworking or go thru Google.com to reach it if
you have trouble.


I consider this to be a
sister site to the CCED group, as many of the same members are there, for OT
subjects, that are not allowed on the CCED list.

NOTICE: ALL POSTINGS TO THIS GROUP BECOME PUBLIC DOMAIN BY POSTING THEM.
DON'T POST IF YOU CAN NOT ACCEPT THIS.....NO EXCEPTIONS........
bill
List Mom
List Owner



Your use of Yahoo! Groups is subject to



Re: AutoCAD compatibility

Zafar Salam
 

With XP you can run AutoCAD 2000i

Zafar

Hi all,


I just installed Windows XP on my computer so I could run Mach1.
The problem with this is that now I can't install my copy of AutoCAD
2000 (educational version). It says that XP is an "invalid OS". Is
there any way I can get around that? Any help would be appreciated


seth


Re: Stepper motor speeds

 

Sounds like I was thinking of someone else's project. Seems to me the
sizes I have heard used successfully with a mill that size is 800+
in/oz. I would probably want to use about an 1100 in/oz motor or bigger.
Definitely in the range where if you don't have money invested in motors
or drives you are likely to get by for less and get better performance
by going with servos and Gecko G320/340 drives.

Tim
[Denver, CO]

-----Original Message-----

Tim,
I guess it's my engineering background that makes me
want to plug all the components into a formula, and come out
with an exact answer. The mill I'm going to convert, is a
full size Enco, about the size of a Bridgeport, 1 1/2 HP
variable speed motor, 8" X 36" table, and driven by a VFD.
I'd rather oversize the motors, and have some torque to
spare, but I was just trying to save a little space on the
quill feed, by using a slightly smaller motor. Thanks for the
direction.

Marv Frankel
Los Angeles


Re: Stepper motor speeds

 

The new Camtronics drive is built on the new Allegro 3977 chip.

Tim
[Denver CO]

-----Original Message-----

Very good! Is this the $400 driver on their website? Do you know what
driver chips are used?

Are you using full, half, 1/4, or 1/8 step mode?

--

Bryan Mumford
Santa Barbara, California


Re: Stepper motor speeds

 

Bryan,

The motors are higher voltage than ideal if your goal is high speed.
They will sure make a workable setup, just not the fastest on the block.
I agree with you that virtually all the low cost drives are limited to a
low voltage.

I am currently running 8000 steps/second on my Sherline and am far from
being at the maximum it is capable of. I tried it at 10000 steps/second
and that seemed fine, but a little much for the little machine. My
set-up at the moment is API CMD-260 drives running at 55 v with Pacific
Scientific PowerMax II motors wired in bipolar series. I don't have a
voltage on the motors, but would guess they are in the low 2 v range.

Just like with cars the question is how fast can you afford to go.
Higher voltage will do the trick, but you have to throw money at it for
drive that will run the higher voltage.

Tim
[Denver CO]

-----Original Message-----

My motors are rated for 3.2 volts at 2 amps, driven with 24
volt choppers.

Higher voltages are a problem for small, low-cost tools. The Xylotex
drivers (3977 chip) max out at 35 volts, and the SLA7044 chip I'm
using is similar.

I'd be very interested in hearing from others who use 23 frame motors
on small tools. What step rates are you achieving?

Is anyone getting substantially more than 3300 steps per second, and
if so, what kind of driver are you using?

--

Bryan Mumford
Santa Barbara, California


Addresses:
FAQ:
FILES:
Post Messages: CAD_CAM_EDM_DRO@...

OFF Topic POSTS: General Machining
If you wish to post on unlimited OT subjects goto:
aol://5863:126/rec.crafts.metalworking or go thru Google.com
to reach it if you have trouble.

I consider this to be a
sister site to the CCED group, as many of the same members are there,
for OT subjects, that are not allowed on the CCED list.

NOTICE: ALL POSTINGS TO THIS GROUP BECOME PUBLIC DOMAIN BY POSTING THEM.
DON'T POST IF YOU CAN NOT ACCEPT THIS.....NO EXCEPTIONS........ bill
List Mom List Owner


Re: Polar Coordinates CNC?

Fred Smith
 

--- In CAD_CAM_EDM_DRO@y..., Ray Henry <rehenry@u...> wrote:
along that vector so in effect it is a polar move. I can't for the
life
of me see how specifying three angles and a distance would be more
efficient or would somehow alter the fundamental thinking about
milling
or turning.
It's the machine that is simpler.

Think of a turntable (like a lazy susan) with the part mounted in
place on the turntable. The rotation is C axis

Now place a single horizontal linear axis parallel to the face of the
turntable (X) above the work piece, and mount a Vertical Z axis onto
the X. (R is not a valid CNC linear axis so I will refer to it as X.)

The machine is simplified to a single linear X and a bearing for C.
Instead of at least 4 precision linear guide components for a linear
gantry style machine, you reduce it to 2 (shortest possible) plus the
bearing (Actually only 1 if you use a dove tail arrangement like a
Bishop-Wisecarver rail). The Z axis is the same mechanism in this
case.

The intriguing part is how to accurately position the work piece
because there are no straight edges to indicate, away from the
central X axis. I'm thinking of mounting a vise. How to indicate it
in, is a much different thought process if only one horizontal axis
is linear. I guess you could indicate one face, set zero degrees,
rotate 180 degrees and tram for centrality, or rotate 90 degrees and
use an edge finder to set the X distance and angle to a part edge. I
would guess that you would want to have an axis transform for the
vise to avoid going nuts trying to mount it square to the X axis.

Logically it's the same as setting X & Y, but it's still a mind
twister.


Fred Smith - IMService


Re: Stepper motor speeds

Bryan Mumford
 

At 8:13 PM -0500 11-03-02, Carol & Jerry Jankura wrote:
I'm running TurboCNC into Camtronics 2 amp drivers into Sherline's 100 oz-in
motors. The power supply is a 24vdc regulated supply that's turned up to
around 26->28 volts. I get 4500 sps on X and Z and 2600 on Y.
Jerry-

Very good! Is this the $400 driver on their website? Do you know what driver chips are used?

Are you using full, half, 1/4, or 1/8 step mode?

--

Bryan Mumford
Santa Barbara, California


Re: (unknown) g43-44

Ray Henry
 

Tim

I seem to recall something about there being a difference in the function
of these g-codes on this side of the pond from the way that they are used
on the other side.

Ray

? ?From: "Tim Goldstein" <timg@...>
Subject: RE: (unknown)

G43 is tool length offset. Not sure on G44

Tim
[Denver CO]

?-----Original Message-----
?
?hi all
?
?what is g43/44 for?
?
?JS