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Stepper motor speeds

Marv Frankel
 

Guys,
I have a pretty good handle on sizing stepper motors with respect
to required torque, but I haven't heard any discussions about speed
ranges and how they're controlled. I'm in the preliminary stages of
designing a CNC retrofit for my Enco full size mill, and would like
to use the smallest motor possible, to motorize the fine feed on the
quill. My down feed requires almost no torque, but retracting
requires about 120 to 150 oz/ins. I have enough room to gear the
motor to feed at 1:1, 2:1, or 3:1, but I don't know the RPM range I
can expect from the motor. Help please!!

Marv Frankel
Los Angeles


Re: emc pinout

Myron Cherry
 

On TurboCNC you can change the pinouts easily - in the setup which is saved
in the ini file.

EMC and DANCAD don't have that feature, as near as I can tell. You would
have to get a 'breakout box' to redirect the wiring.

Myron Cherry

----- Original Message -----
From: "Tim Goldstein" <timg@...>
To: <CAD_CAM_EDM_DRO@...>
Sent: Saturday, November 02, 2002 8:48 PM
Subject: RE: [CAD_CAM_EDM_DRO] emc pinout


You can not change the pinout without modifying the source code and
recompiling. Not for the Linux beginner. The backlash works as well as
backlash can. No EMC does not read a tach (just wonder what the tach is
hooked to?). It will give you cutter comp and with the constant
contouring it can run surfacing programs and such much faster. You may
want to take a look at Mach1. It is based on the EMC interpreter and has
most/all/more features and you can easily change the pin-outs. Look at
www.ArtofCNC.ca

Tim
[Denver, CO]
Sherline products at Deep Discount
www.KTMarketing.com/Sherline

-----Original Message-----


can you change the pinout the board i use has diffrent pinouts (step
and direction for x y z axis)also does the backlash comp work good
and also does it read a tach i use turbocnc now but as a machinist
at work i use cutter comp and turbocnc does not have it and at home i
woyld like it on my sherline mill thanks


Addresses:
FAQ:
FILES:
Post Messages: CAD_CAM_EDM_DRO@...
OFF Topic POSTS: General Machining
If you wish to post on unlimited OT subjects goto:
aol://5863:126/rec.crafts.metalworking or go thru Google.com
to reach it if you have trouble.

I consider this to be a
sister site to the CCED group, as many of the same members are there,
for OT subjects, that are not allowed on the CCED list.

NOTICE: ALL POSTINGS TO THIS GROUP BECOME PUBLIC DOMAIN BY POSTING THEM.
DON'T POST IF YOU CAN NOT ACCEPT THIS.....NO EXCEPTIONS........ bill
List Mom List Owner




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OFF Topic POSTS: General Machining
If you wish to post on unlimited OT subjects goto:
aol://5863:126/rec.crafts.metalworking or go thru Google.com to reach it if
you have trouble.


I consider this to be a
sister site to the CCED group, as many of the same members are there, for OT
subjects, that are not allowed on the CCED list.

NOTICE: ALL POSTINGS TO THIS GROUP BECOME PUBLIC DOMAIN BY POSTING THEM.
DON'T POST IF YOU CAN NOT ACCEPT THIS.....NO EXCEPTIONS........
bill
List Mom
List Owner



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Demo CNC file - Heron - ??

Mark
 

Before I lost a hard drive, I had a dxf or vector or ?? drawing of
a heron in a circular cutout, with bullrushes etc. in the water where
the heron is standing on one leg (how else do they stand?)...

I can't find it anywhere - does anyone have the drawing or remember
where it came from? I was gonna use it for cnc'd cristmas gift....

thanks / mark


Re: FAQ pages relocated

 

Tim Goldstein wrote:

Al,

Not sure if I am following the problem completely. Tell me if this is
the situation.
You go to the FAQ page at:
And the FAQ site loads properly. You then try to return by using the
back button on your browser and you keep ending up at the FAQ main page.
Back works for me. I'm using Netscape on Linux, but it probably works OK in all Netscape
flavors.

Jon


Re: Polar Coordinate based CNC

 

Lee Wenger wrote:

What all would have to happen to allow a CNC machine to be based on a polar coordinate system rather than a rectangular one. The big benefit to me would be that the single most expensive component of a router/plama type of system is the slides and drive components (the screws or rack/pinon not the motor itself) for the longest axis (for systems of the size/type I have in mind this would be to move a gantry). But I assume that would mandate a change to the controller so it could interpret g-codes as polar coordinates. Are there any controller packages out there currently that support polar-coordinates?
This is called a robot, in the CNC world. Industrial robots use rotary axes almost
exclusively. EMC was originally designed for robots, and does cartesian machines
as a simplification. The one big problem with this is that it would only work correctly
for ball-end tools. The machine can bring the center of the tool tip to a 3-D point
defined in XYZ, but then you have to specify a multi-axis rotation for the tool at the
end of the arm. Maybe this isn't as complicated as I think, but it definitely does
complicate things, if you want to run a straight router bit down the side of a board.
Now, if you restricted the robot to 2 rotary axes, the cutting tool could be kept
square to the workpiece, if both arm pivots were around the vertical axis.
EMC could handle this easily.

Jon


Re: Pre-wired drive unit

Matt Shaver
 

I know you said "off list", but I think a lot of folks would be interested in
the general price range for systems like this. Can you give us an approximate
idea of what something like this would cost, or perhaps prices for a small
range of example configurations?

Thanks,
Matt

On Saturday 02 November 2002 04:09 pm, you wrote:
Hi, I build custom drive units in both servo and stepper models.
Voltages from 24 to 80 and currents up to 40A. I can supply a system
with or without motors. Motors can be new or surplus. Here are pics of
a AS300D desktop servo controller and a AS300M machine mounted
controller.

www.members.shaw.ca/axxus3/as300d1.jpg
www.members.shaw.ca/axxus3/as300dtop.jpg
www.members.shaw.ca/axxus3/as300dopen.jpg
www.members.shaw.ca/axxus3/as300dback.jpg
www.members.shaw.ca/axxus3/as300m.jpg

All controllers feature self latching e-stop relay, five switch inputs
to computer, and two 12V relay drive outputs.

Contact me off list for details

Dean

axxus@...


Mach1 Alpha 11.0

Art
 

Hi:

Just a note that Mach1 Alpha 11.0 is online. It includes subroutines of the
fanuk variety and Macro capability along with Visual Basic scriptlets which
can be exectuted with M-Codes of your choice to do complex IO functions for
toolchangers and such. Pulse smoothing is raised by one level of magnitude
from version 10.00 as well.

Thanks,
Art
www.artofcnc.ca


Re: emc pinout

 

You can not change the pinout without modifying the source code and
recompiling. Not for the Linux beginner. The backlash works as well as
backlash can. No EMC does not read a tach (just wonder what the tach is
hooked to?). It will give you cutter comp and with the constant
contouring it can run surfacing programs and such much faster. You may
want to take a look at Mach1. It is based on the EMC interpreter and has
most/all/more features and you can easily change the pin-outs. Look at
www.ArtofCNC.ca

Tim
[Denver, CO]
Sherline products at Deep Discount
www.KTMarketing.com/Sherline

-----Original Message-----


can you change the pinout the board i use has diffrent pinouts (step
and direction for x y z axis)also does the backlash comp work good
and also does it read a tach i use turbocnc now but as a machinist
at work i use cutter comp and turbocnc does not have it and at home i
woyld like it on my sherline mill thanks


Addresses:
FAQ:
FILES:
Post Messages: CAD_CAM_EDM_DRO@...
OFF Topic POSTS: General Machining
If you wish to post on unlimited OT subjects goto:
aol://5863:126/rec.crafts.metalworking or go thru Google.com
to reach it if you have trouble.

I consider this to be a
sister site to the CCED group, as many of the same members are there,
for OT subjects, that are not allowed on the CCED list.

NOTICE: ALL POSTINGS TO THIS GROUP BECOME PUBLIC DOMAIN BY POSTING THEM.
DON'T POST IF YOU CAN NOT ACCEPT THIS.....NO EXCEPTIONS........ bill
List Mom List Owner


emc pinout

 

can you change the pinout the board i use has diffrent pinouts (step
and direction for x y z axis)also does the backlash comp work good
and also does it read a tach i use turbocnc now but as a machinist
at work i use cutter comp and turbocnc does not have it and at home i
woyld like it on my sherline mill thanks


Re: Nuts and Volts cnc article

jeffgnu
 

That was one of the prime reasons for me to get a subscription. I was
interested in the "Heavy Metal" milling machine project. I even bought
a few back copies to get all the articles, a few months later the
author said he put the project on hold and would have a final article
at a later time. Well, my subscription is about to run out and still
no completed "Heavy Metal" project.

I am letting my subscription expire...

Although the price for a "home-built" might be close to a Homier
mini-mill. The motor, the controller, the X-Y table is about the price
for a ready built machine.

--- In CAD_CAM_EDM_DRO@y..., "bdrmachine" <bdrmachine@h...> wrote:
What ever happened to the Nuts and Volts cnc article that was to air
in the Nov. issue?


Brian


Re: Polar Coordinate based CNC

Raymond Heckert
 

As it happens, my SHARNOA CNC Vmill uses Polar coords for
rapids (G10), linear feeds (G11), and circular
interpolation (G12 & G13). The Polar mode allows
geometrically pure ellipses, too. Also, makes very easy to
machine helixes (read make threads). There are also two
recti-linear G-codes, G00; a rapid, and G01; a linear
interpolation. But, perhaps you're talking about a
'Robot-Arm' type of effector, where you'd have to calculate
the angle vs. arm radius to determine true position.

RayHex

----------
From: Lee Wenger <wenger2k@...>

What all would have to happen to allow a CNC machine to
be based on a polar coordinate system rather than a
rectangular one. The big benefit to me would be that the
single most expensive component of a router/plama type of
system is the slides and drive components (the screws or
rack/pinon not the motor itself) for the longest axis (for
systems of the size/type I have in mind this would be to
move a gantry). But I assume that would mandate a change
to the controller so it could interpret g-codes as polar
coordinates. Are there any controller packages out there
currently that support polar-coordinates?


Re: FAQ pages relocated

 

Frank,

I am the web guy and the code is not going to change as it is the way I
want to do it for my reasons. If you don't like it don't go there.

You are more than welcome to use any style of code you want on your
pages.

Tim
[Denver, CO]

-----Original Message-----
ssages: CAD_CAM_EDM_DRO@y...


This it a common thing,.. The programmer is using a redirect which
keep sending you back to the same page. It is BS !! I am using
Netscape. With Netscape just place your mouse pointer on the "back"
icon and right click. This will bring up the history menu ,..you can
now go back to other pages. I can't stand when a programmer
forces you
to stay on his page. Tim you need to have a talk with your web page
man and tell him to remove this code.

Frank


Addresses:
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FILES:
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Subscribe: CAD_CAM_EDM_DRO-subscribe@...
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List owner: CAD_CAM_EDM_DRO-owner@..., wanliker@...
Moderator: jmelson@... timg@...
[Moderator]
URL to this group:

OFF Topic POSTS: General Machining
If you wish to post on unlimited OT subjects goto:
aol://5863:126/rec.crafts.metalworking or go thru Google.com
to reach it if you have trouble.

I consider this to be a
sister site to the CCED group, as many of the same members are there,
for OT subjects, that are not allowed on the CCED list.

NOTICE: ALL POSTINGS TO THIS GROUP BECOME PUBLIC DOMAIN BY POSTING THEM.
DON'T POST IF YOU CAN NOT ACCEPT THIS.....NO EXCEPTIONS........
bill
List Mom
List Owner



Your use of Yahoo! Groups is subject to


Re: FAQ pages relocated

 

--- In CAD_CAM_EDM_DRO@y..., "dakota8833" <dakota8833@b...> wrote:

Tim,
When I click on your link, it works fine, BUT it won't let me
back
out. Have to go to my favorites menu and start over. Is this
something easy to fix?
Thanks,
al
Addresses:
FAQ:
FILES:
Post Messages: CAD_CAM_EDM_DRO@y...

This it a common thing,.. The programmer is using a redirect which
keep sending you back to the same page. It is BS !! I am using
Netscape. With Netscape just place your mouse pointer on the "back"
icon and right click. This will bring up the history menu ,..you can
now go back to other pages. I can't stand when a programmer forces
you
to stay on his page. Tim you need to have a talk with your web page
man and tell him to remove this code.

Frank

Internet explorer works the same way. Do not reply on list as this is
OT


Thanks
Frank


Re: FAQ pages relocated

 

Tim,
When I click on your link, it works fine, BUT it won't let me back
out. Have to go to my favorites menu and start over. Is this
something easy to fix?
Thanks,
al
Addresses:
FAQ:
FILES:
Post Messages: CAD_CAM_EDM_DRO@y...

This it a common thing,.. The programmer is using a redirect which
keep sending you back to the same page. It is BS !! I am using
Netscape. With Netscape just place your mouse pointer on the "back"
icon and right click. This will bring up the history menu ,..you can
now go back to other pages. I can't stand when a programmer forces you
to stay on his page. Tim you need to have a talk with your web page
man and tell him to remove this code.

Frank


Re: toolpath creation problem or wrong interpretor setup?

Jim Brown
 

As I said, Im new to all of this. So using Surfcam is a bit confusing considering they give you very vague documentation of all processes. But Im learning. And what I cant figure out.........Ive always got the great CAD_CAM_EDM_DRO group to steer me in the right direction.
I didnt realize that I should be doing the toolpaths in the minus Z and use the top of the part as Z0. DOH! Art brought this to my attention in the Master5 group, but Ive yet to try it.(Actually I didnt know that I could cut in minus Z, so I never thought of trying it)
Also Tim...
removing the G43,G49's worked flawessly. Thanks for the suggestions.
Thankfully I had enough sense to buy more than one of those endmills, so I have a few spares to break yet.
And ALan.....I had to draw the part in one orientation. I drew the toolpath offsets in 2d in Solidworks and imported the DXF into Surfcam for toolpath creation.probablt could have done it easier, but Im learning .
Maybe I'll figure it out sooner than later!
Regards,
Jim
Alan Marconett KM6VV <KM6VV@...> wrote:Hi Tim, Jim,

Yeah, like the 7BA carbon steal tap (from England) I just broke! And I
was being nice to it! I'm milling the cylinder for a Stuart steam
engine. I decided to also mill a "practice" block (CNC comes in handy
for all those holes). It has "more conventional" threading. 5-40?
Right. I probably have a dozen each of the conventional 4-40, 6-32,
8-32 etc. taps, and I THOUGHT I had 5-40 taps and dies. Never found a
single one. Easy enough to pick up, but in a similar error, I also
THOUGHT I had a stockpile of 5-40 allen head cap screws. Oh well.

On the CNC, another thing that could get you in to trouble quick is
drawing the part in one orientation, and needing to have the "setup" in
another orientation. Also, having the drawing origin different then a
convenient point to "touch off" on the work piece.

Alan KM6VV


Tim Goldstein wrote:

Welcome to the CNC club. It is the fastest way to destroying tooling that I
have ever experienced. In my case it is virtually always a case of idiot at
the switch. I have learned that if I can not buy 2 or 3 of the same cutter
to just not get it at all. Nothing like having a drawer full of spares to
keep you from breaking an end mill. Having only one of a size almost seems
to be an invitation to a learning experience.

Tim
[Denver, CO]

Addresses:
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FILES:
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Subscribe: CAD_CAM_EDM_DRO-subscribe@...
Unsubscribe: CAD_CAM_EDM_DRO-unsubscribe@...
List owner: CAD_CAM_EDM_DRO-owner@..., wanliker@...
Moderator: jmelson@... timg@... [Moderator]
URL to this group:

OFF Topic POSTS: General Machining
If you wish to post on unlimited OT subjects goto: aol://5863:126/rec.crafts.metalworking or go thru Google.com to reach it if you have trouble.


I consider this to be a sister site to the CCED group, as many of the same members are there, for OT subjects, that are not allowed on the CCED list.

NOTICE: ALL POSTINGS TO THIS GROUP BECOME PUBLIC DOMAIN BY POSTING THEM. DON'T POST IF YOU CAN NOT ACCEPT THIS.....NO EXCEPTIONS........
bill
List Mom
List Owner



Your use of Yahoo! Groups is subject to




---------------------------------
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Y! Web Hosting - Let the expert host your web site


Re: Pre-wired drive unit

 

Hi, I build custom drive units in both servo and stepper models.
Voltages from 24 to 80 and currents up to 40A. I can supply a system
with or without motors. Motors can be new or surplus. Here are pics of
a AS300D desktop servo controller and a AS300M machine mounted
controller.

www.members.shaw.ca/axxus3/as300d1.jpg
www.members.shaw.ca/axxus3/as300dtop.jpg
www.members.shaw.ca/axxus3/as300dopen.jpg
www.members.shaw.ca/axxus3/as300dback.jpg
www.members.shaw.ca/axxus3/as300m.jpg

All controllers feature self latching e-stop relay, five switch inputs
to computer, and two 12V relay drive outputs.

Contact me off list for details

Dean

axxus@...

--- In CAD_CAM_EDM_DRO@y..., "b564htf" <toolingrus@h...> wrote:
Does anyone manufacture a pre-wired drive unit with geckodrives,
power supply, parallel plug etc ? I'd like to be able to just
plug
in the parallel cable and hook up the motors without a lot of
building.


Re: Polar Coordinate based CNC

Dan Statman
 

Since Y=rsin(theta) and X=rcos(theta) it is a very simple conversion. If
you want to go the other way it becomes: r=sqrt(x^2+y^2) and
theta=arctan(y/x).

Should be a simple conversion. The problem is how do you do a linearly
interpolated move from one point to another? Do you even want to do linear
moves in polar coordinate space?

Daniel J. Statman, Statman Designs
www.statmandesigns.com
dan.statman@...

----- Original Message -----
From: "Alan Marconett KM6VV" <KM6VV@...>
To: <CAD_CAM_EDM_DRO@...>
Sent: Saturday, November 02, 2002 3:02 PM
Subject: Re: [CAD_CAM_EDM_DRO] Polar Coordinate based CNC


Hi Lee,

Sounds like this would be similar to a Rho-Theta arm. Yes, the
controller would have to know how to convert rectangular to polar
coordinates. I'm wondering if EMC can already do this? That would be
WILD machine!

Alan KM6VV


Re: FAQ pages relocated

 

Al,

Not sure if I am following the problem completely. Tell me if this is
the situation.
You go to the FAQ page at:

And the FAQ site loads properly. You then try to return by using the
back button on your browser and you keep ending up at the FAQ main page.

If that is the issue than it is not readily changeable. I use a
JavaScript call from the main FAQ page on KTMarketing.com to send you
off to the server where the actual FAQ text is located. What happens if
you hit the back button is that it momentarily loads the first page, but
then the JavaScript kicks in and sends you back to the FAQ text page.
You can sometimes get through this by hitting the back button twice fast
or you can always just type a new URL into the address bar and go where
you want.

Tim
[Denver, CO]

-----Original Message-----

Tim,
When I click on your link, it works fine, BUT it won't let me back
out. Have to go to my favorites menu and start over. Is this
something easy to fix?
Thanks,
al
Addresses:
FAQ:
FILES:
Post Messages: CAD_CAM_EDM_DRO@...


Re: Polar Coordinate based CNC

Alan Marconett KM6VV
 

Hi Lee,

Sounds like this would be similar to a Rho-Theta arm. Yes, the
controller would have to know how to convert rectangular to polar
coordinates. I'm wondering if EMC can already do this? That would be
WILD machine!

Alan KM6VV



Lee Wenger wrote:


What all would have to happen to allow a CNC machine to be based on a polar coordinate system rather than a rectangular one. The big benefit to me would be that the single most expensive component of a router/plama type of system is the slides and drive components (the screws or rack/pinon not the motor itself) for the longest axis (for systems of the size/type I have in mind this would be to move a gantry). But I assume that would mandate a change to the controller so it could interpret g-codes as polar coordinates. Are there any controller packages out there currently that support polar-coordinates?

Thanks,

Lee Wenger
Denver, CO


Re: FAQ pages relocated

 

Tim,
When I click on your link, it works fine, BUT it won't let me back
out. Have to go to my favorites menu and start over. Is this
something easy to fix?
Thanks,
al



--- In CAD_CAM_EDM_DRO@y..., "Tim Goldstein" <timg@k...> wrote:
I have moved the FAQ pages to a different server and website. If
you access
them by going to:

than you will see no difference and the move is transparent. If you
instead
bookmarked the actual pages or used the address 206.19.206.56 than
you will
get a pointer page or an error. Please update your bookmarks as
needed.

If you have never visited these pages maybe now it the time to get
started.

Tim
[Denver, CO]