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Confusion...what software to generate G-codes?

mueller914
 

I'm testing out TurboCNC and Mach1 on my retrofit Shoptask, both of
which I thought generated the g-codes from my DXF file. I guess I am
wrong and now I am confused as to what software I need.

I can generate the DXF's or just about any other file that Pro/E can
export, but what do I do with this data?

I wish I had to NC Post modual for my Pro/e, but no such luck since
work will not pay for my hobbie stuff.


Re: cant see parallel port from dos - forgot to mention...

deanc500
 

--- In CAD_CAM_EDM_DRO@y..., "deanc500" <deanc@v...> wrote:
Hi, I am having trouble running my cnc control software in dos. I have
a 1Ghz Toshiba Sat Pro laptop running Win98. I can run kellycam and
master5 in windows but step rates are too slow. When I exit windows to
"dos" or win 98's version of it, the software does not see the
parallel port.
Anyone seen this before?
The software I am trying in dos is deskncdos and cncpro. Neither can
see the parallel port. Tried setting the port to standard bi
directional in the bios with no effect.
Thanks
Dean


cant see parallel port from dos

deanc500
 

Hi, I am having trouble running my cnc control software in dos. I have
a 1Ghz Toshiba Sat Pro laptop running Win98. I can run kellycam and
master5 in windows but step rates are too slow. When I exit windows to
"dos" or win 98's version of it, the software does not see the
parallel port.
Anyone seen this before?


Acroloop

William Scalione
 

Anyone ever use any Parker Acroloop products?
I got a couple of these off ebay, which I believe have the 8 axis
cards installed. Can drive servos or steppers I think. Anyway, the
display is a touch screen LCD panel with a backplane, video card, CPU card
(low speed pentium I think), power supply, floppy, etc. They make some CNC
software for these called AcroMill, and another called AcroCut for lasers,
waterjets, plasma etc. Price was right, $20.00 each and $20.00 each for
shipping. I have not got them yet, looking forward to a new toy.





Bill


Re: Making your own Ball nuts

Carol & Jerry Jankura
 

How does this stuff differ from the Moglice that was being discussed several
months back?

-- Jerry


|The Philly resin is something like $65 for the small container and then
|another $20 or so for the release spray if I remember correctly. If you go
|with it the release spray is a must as it controls the clearance as well as
|acting as a release agent.


Re: Making your own Ball nuts

Les Watts
 

Yup Tim, something like that.
Fortunately a little goes a long way.
And hopefully cheap compared to several
ballnuts.

I did talk to the Super alloy manager some.
He said it ought to work pretty well on 2-c acme thread
forms but their experience was all with ballscrews.
At least on the acme you don't have any rolling burr
to remove so that is a plus.

It will be too tight without sufficient mold release so yes
that is an important step. Any mold release compatible with epoxies
should work but I would go for a running clearance of 0.0005"
to 0.001". Has to have room for an oil film and accommodate
the slight pitch variations in the screw. Seems to me it would
be good if you could somehow get a thicker mold release coating
on the top and bottom of the thread as those surfaces do not
contribute to thrust loading. I also wonder if you could grind
a rough longitudinal groove in a waste end part of the screw to
use as a temporary minimal tap to fine adjust the cast nut
by shaving it slightly if needed.

And I will mention the M word.... Moglice! It is very similar to
our product. Good stuff. We always try to be a little cheaper
and provide better customer engineering support. Heh... I
should say I because ITW (Philly resins) is my client now rather
than my employer. I don't make anything for selling their goop.
Just designing their encoders.

With oil or grease lube the material is good to a surface speed
equivalent to 1000 rpm on a 1" diameter screw. Beyond that
close fitting polymer bearings can get hot due to their low
thermal conductivity.

Les
Leslie Watts
L M Watts Furniture
Tiger, Georgia USA

engineering page:

----- Original Message -----
From: "Tim Goldstein" <timg@...>
To: <CAD_CAM_EDM_DRO@...>
Sent: Friday, October 18, 2002 3:03 PM
Subject: Re: [CAD_CAM_EDM_DRO] Re: Making your own Ball nuts


The Philly resin is something like $65 for the small container and then
another $20 or so for the release spray if I remember correctly. If you go
with it the release spray is a must as it controls the clearance as well
as
acting as a release agent.

Tim
[Denver, CO]


Re: Making your own Ball nuts

 

The Philly resin is something like $65 for the small container and then
another $20 or so for the release spray if I remember correctly. If you go
with it the release spray is a must as it controls the clearance as well as
acting as a release agent.

Tim
[Denver, CO]

----- Original Message -----

Does anybody have a ballpark price for that polymer resin?
I'm picturing a little 12"x12" router with cast acme nuts and cast
linear bushings...

- Tom Scarince
www.thsengineering.com



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Re: Making your own Ball nuts

 

Does anybody have a ballpark price for that polymer resin?
I'm picturing a little 12"x12" router with cast acme nuts and cast
linear bushings...

- Tom Scarince
www.thsengineering.com


Re: HARDINGE HNC RETROFIT

doug king
 

Hi Ray.We're looking at kluging a live tool on our top plate Hardinge retrofit,that could handle turning a woodruff key cutter -type tool(torque,RPM).Do you have any ideas about what size motors would work?DC?.Thanks,Doug
Ray Henry <rehenry@...> wrote:
Doug

I'm not near one of these right now but I believe the motor power supply
is on the floor of the fridge. There may be a small panel and caps on
the left side. It will say something like 90 volt. You could trace it
back from the two identical axis drive boards. They are about 6" by 14"
with a very large capacitor on the left side. These should be mounted on
the lower right hand side if the fridge.

Ray

� � From: doug king
Subject: Re: Re: Re: Re: HARDINGE HNC RETROFIT
Hi Ray.Are � we talking components attached to the lathe proper,or in
the "fridge"controller-the big one?Is the motor power supply in the big
cabinet?Thanks,


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Re: Making your own Ball nuts

Les Watts
 

Well, I can try to explain the reason for preloading.

We are all used to using lathes, mills, etc that have lots of slop
in the leadscrews. We just machine in one direction to take it
up. Like the little jerk you give on the handle of a lathe when
doing a threading pass to insure the carriage slop is eliminated.

But with cnc it is desired to have a machine that can do arcs,
circles, and other curves and motions. The axes are reversing
motion all the time. If there were any play in the drive each reversal
would cause undetermined motions until it had moved enough to
take it up.

Doing software manipulations can't really correct for this lost motion.

Now with preloading no lost motion occurs until you overcome
the preload force. That force is often hundreds of pounds or more.
Low friction becomes important when bearings are loaded like
this all the time... hence the use of ballscrews.

Now cast polymer nuts can have pretty low friction as well when used
with oil. They are not really preloaded. The play is just reduced to a small
value; perhaps a thousandth or so. The oil film damps lost motions
so you won't have wild uncontrolled rattling around with an axis
reversal.

For critical applications preload is certainly needed but I understand
that the cost of the ballscrews are a major problem for hobbyists.
So I am thinking of easily fabricated methods to cut that cost.

Ok, lets check the catalogs!

I'll grab the MSC big book.
Ok,a 5/8-5 48" Nook acme (4140 medium hardened 0.003 lead accuracy)
is $23.81!

A THK ballscrew without nut 48"x0.601" 5 tpi is $57.

A Thomson 0.625"x 72 ballscrew (no nut) is $85 .

These aren't quite apples to apples as I picked sizes with
good prices. Some sizes are unusually expensive prob
because they aren't made in as large a quantity.

But the Nook is $5.95/ft, the Thomson is $14.17/ft and the
THK $14.25/ft. Seems pretty good! Even Nook preloaded
polymer nuts are pretty cheap, but the preload is only 9
lb. Not quite enough.

The ballscrews are harder and have a higher polish than
the acme. But the Nook is 200Br - that might be machinable
on a small lathe without grinding. Other than that they
are similar materials and accuracy. And these are not the
lowest prices around i'll bet.

So it looks like for hobbyist or light use applications the
cast nut concept might save some significant $$$. For
industrial users (like me) that need high accuracy running
8 hours a day preloaded ballscrews are the best bet- as
expensive as they are.

As to whether ballscrew stock or acme would be better
with cast nuts... I don't know. I think both will work.
I can talk to the Philly people about this.

The goop is expensive, but you don't need much of it.

Les

Leslie Watts
L M Watts Furniture
Tiger, Georgia USA

engineering page:

----- Original Message -----
From: "Marv Frankel" <dcdziner@...>
To: <CAD_CAM_EDM_DRO@...>
Sent: Friday, October 18, 2002 10:53 AM
Subject: Re: [CAD_CAM_EDM_DRO] Making your own Ball nuts


Les,
I hadn't even thought of using the ballscrew material with the
polymer
nut. I know that you can buy the screw material by the inch, from
McMaster-Carr, but other than it being a new screw, would there be any
great
advantage over the acme screw? You might also ask the product people if
they've done any significant wear tests, to estimate the effective life of
such a nut. Could you explain preloading, and what it does?

Marv Frankel
Los Angeles


Re: Making your own Ball nuts

wayne_j_hill
 

Jon,

"Nook" brand ball screw tolerance is about +/- .005 per foot. I
allow for any variance with the CNC control settings and CNC
program. Good enough for my CNC hobby mill.

Wayne



Read more closely, and look at the pictures. He isn't making ball
nuts, he
is assembling 2 Thompson single-row ball nuts on one screw, with a
preloading device, to eliminate backlash. By the way, those black
screws
are power transmission screws, not precision screws for positioning
systems.
Accuracy is +/- ???. They really don't spec them, which means they
can
vary all over the place, even on the same screw. So, preloading
schemes
may not work real well on such a screw.

Jon


Re: Making your own Ball nuts

 

Mark Taft wrote:

Hi everyone,

Has anyone tried to making their own ball nuts,

see link bellow.



Perhaps they can share the experience.
Read more closely, and look at the pictures. He isn't making ball nuts, he
is assembling 2 Thompson single-row ball nuts on one screw, with a
preloading device, to eliminate backlash. By the way, those black screws
are power transmission screws, not precision screws for positioning systems.
Accuracy is +/- ???. They really don't spec them, which means they can
vary all over the place, even on the same screw. So, preloading schemes
may not work real well on such a screw.

Jon


Transatlantic tooling supplier needed for small mill/lathe tutorials

 

[Cross post from Sherline group]

As a way of documenting what I am learning as well as to say "Thanks" to
those who are helping me to learn, I am working on providing some
web-based tutorials on how to do CNC machining with a small Sherline
mill/lathe.

I want to specify the precise tooling used in the examples. The CAD/CAM
vendor I have selected has offered to make tooling definitions within his
software so that I can select from common tooling. I am asking for
assistance from this group in two areas:

First, I am looking for a supplier of small tooling that is suitable for
the Sherline Mill/Lathe, who ships to customers on both sides of the
Atlantic.

Most important, would anyone care to offer recommendations on the 4 or 5
most common cutting tools that I should purchase for each of the Sherline
Mill/Lathe? (I want to make sure that any tutorials use readily available
tooling so that others can follow along.)


Any recommendations?


-Eric


p.s.. If you are interested in CNC on a Sherline and would like to see
what I am doing, I have set up a site to share what I am learning: I


Re: Making your own Ball nuts

wayne_j_hill
 

I found this one on the Web:



I made a set from my own design and they work fine.

Wayne


Problem fixed, accleration too fast, thanks Dan

mueller914
 

I turned down the speeds for accleration and such. Motors do not trip
the geckos now. Of course I have yet to install the motors onto the
machine to induce a load upon them, so I hope they still work when
that happens.

thanks


Re: cnc setup for plasma table

 

Yes, you can put together your own system that is as good to much better for
a lot less money. It is a very frequent topic on this list and was discussed
a lot just last week. Take a dive into the archives.

Tim
[Denver, CO]
Home Shop CNC and machining
www.KTMarketing.com/CNC.html

----- Original Message -----

Hello all,
First I would like to say that I have been following and reading
past post for about 3 months. What I know about cnc I have learned
from this group and other internet sites. I first have to thank the
members of this group for helping others, thus helping me learn.
I am building a cnc plasma cutting table. It is basically
designed like tourchmate's #2 model. I am using rack and spur gears
for the drives, with belt reduction (4.3:1). They are using what
appears to be one of Flascut's complete stepper motor (2A) control
systems. Their price for 2 axis system is $1700. My question is,
could a simular package be pieced together that is cheaper and at
least as reliabe as theirs. I would like to use a windows based
software for machine control. I will be using CorelDraw and AutoCad
for the cad part, I already have that. The other thing that I am not
sure about is this signal generater they have in there system. Any
help at all would be appreciated.
Thanx in advance
Monty



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Re: Making your own Ball nuts

Marv Frankel
 

Les,
I hadn't even thought of using the ballscrew material with the polymer
nut. I know that you can buy the screw material by the inch, from
McMaster-Carr, but other than it being a new screw, would there be any great
advantage over the acme screw? You might also ask the product people if
they've done any significant wear tests, to estimate the effective life of
such a nut. Could you explain preloading, and what it does?

Marv Frankel
Los Angeles

----- Original Message -----
From: "Les Watts" <leswatts@...>
To: <CAD_CAM_EDM_DRO@...>
Sent: Friday, October 18, 2002 7:00 AM
Subject: Re: [CAD_CAM_EDM_DRO] Making your own Ball nuts


Well, thanks for the complement Marv!

Yes I think the cast polymer nut could work for acme as
well as ballscrew material with the right o.d. clearance.
Acme of course is not really the best for preloading
but it can be done. It would have to be free of wear
as well.

Another thing that might be economical is just buy the
ballscrew material without a nut- the nut is often most of the
cost anyway. Then cast a polymer nut around it.

If anyone is seriously interested in doing this I could talk
to the Philly Resins product manager about the technique.
I am afiliated with parent company of Philly and know
some of those guys from corporate meetings. I will be back
and forth to there as I am designing an encoder for another
division.

They seem to really know their stuff.

Les

Leslie Watts
L M Watts Furniture
Tiger, Georgia USA

engineering page:


----- Original Message -----
From: "Marv Frankel" <dcdziner@...>
To: <CAD_CAM_EDM_DRO@...>
Sent: Friday, October 18, 2002 6:08 AM
Subject: Re: [CAD_CAM_EDM_DRO] Making your own Ball nuts


Mark,
It's funny you should ask, because I received this info,
, from Les Watts, who
seems
always willing to share his vast knowledge. It was in response to a
question
from me, about making do with the original acme screws, until I was able
to
convert to ball screws. These instructions seem to be applicable to
both
types of screws.

Marv Frankel
Los Angeles

----- Original Message -----
From: "Mark Taft" <mark.taft@...>
To: <CAD_CAM_EDM_DRO@...>
Sent: Friday, October 18, 2002 1:12 AM
Subject: [CAD_CAM_EDM_DRO] Making your own Ball nuts


Hi everyone,

Has anyone tried to making their own ball nuts,

see link bellow.



Perhaps they can share the experience.


Cheers

Mark


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NOTICE: ALL POSTINGS TO THIS GROUP BECOME PUBLIC DOMAIN BY POSTING THEM.
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Re: Making your own Ball nuts

Les Watts
 

Well, thanks for the complement Marv!

Yes I think the cast polymer nut could work for acme as
well as ballscrew material with the right o.d. clearance.
Acme of course is not really the best for preloading
but it can be done. It would have to be free of wear
as well.

Another thing that might be economical is just buy the
ballscrew material without a nut- the nut is often most of the
cost anyway. Then cast a polymer nut around it.

If anyone is seriously interested in doing this I could talk
to the Philly Resins product manager about the technique.
I am afiliated with parent company of Philly and know
some of those guys from corporate meetings. I will be back
and forth to there as I am designing an encoder for another
division.

They seem to really know their stuff.

Les

Leslie Watts
L M Watts Furniture
Tiger, Georgia USA

engineering page:

----- Original Message -----
From: "Marv Frankel" <dcdziner@...>
To: <CAD_CAM_EDM_DRO@...>
Sent: Friday, October 18, 2002 6:08 AM
Subject: Re: [CAD_CAM_EDM_DRO] Making your own Ball nuts


Mark,
It's funny you should ask, because I received this info,
, from Les Watts, who
seems
always willing to share his vast knowledge. It was in response to a
question
from me, about making do with the original acme screws, until I was able
to
convert to ball screws. These instructions seem to be applicable to both
types of screws.

Marv Frankel
Los Angeles

----- Original Message -----
From: "Mark Taft" <mark.taft@...>
To: <CAD_CAM_EDM_DRO@...>
Sent: Friday, October 18, 2002 1:12 AM
Subject: [CAD_CAM_EDM_DRO] Making your own Ball nuts


Hi everyone,

Has anyone tried to making their own ball nuts,

see link bellow.



Perhaps they can share the experience.


Cheers

Mark


Re: Making your own Ball nuts

Marv Frankel
 

Mark,
It's funny you should ask, because I received this info,
, from Les Watts, who seems
always willing to share his vast knowledge. It was in response to a question
from me, about making do with the original acme screws, until I was able to
convert to ball screws. These instructions seem to be applicable to both
types of screws.

Marv Frankel
Los Angeles

----- Original Message -----
From: "Mark Taft" <mark.taft@...>
To: <CAD_CAM_EDM_DRO@...>
Sent: Friday, October 18, 2002 1:12 AM
Subject: [CAD_CAM_EDM_DRO] Making your own Ball nuts


Hi everyone,

Has anyone tried to making their own ball nuts,

see link bellow.



Perhaps they can share the experience.


Cheers

Mark



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Re: flat spring, silver solder, was Re: router for sheet metal

Ian W. Wright
 

Hi Alan,

Any madel engineering or jewellery supplier will sell you silver solder. It
is available in several different grades / melting points and various
qualities for jewellery work - i.e. grades which will come up to hallmarking
standards.
For what you need, you should ask for 'Easy Flow' solder which comes as No.
1 or No. 2 grade depending on melting point. When you are doing a
multi-stage project it is normal to do the first soldering with a high
melting point solder and then use a progressively lower melting point solder
at each successive stage so that the earlier stuff doesn't get unstuck.
To use silver solder you need to use a blowlamp and special (Easy Flow) flux
which is basically borax. You also need to make sure that the surfaces you
are joining are close fitting and are very clean.

Best wishes,
Ian
--

Ian W. Wright
Sheffield, UK


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----- Original Message -----
From: "Alan Marconett KM6VV" <KM6VV@...>
To: <CAD_CAM_EDM_DRO@...>
Sent: Thursday, October 17, 2002 9:02 PM
Subject: [CAD_CAM_EDM_DRO] Re: flat spring, silver solder, was Re: router
for sheet metal


Hi Tim,

Thanks for the suggestion on the carpet tape. No pocketing, although
there is one hole to be drilled. And on the silver solder, I was up at
the P.R.I.M.E. show and Rudy K. was telling me about making the
crankshaft for a steam engine, and he said (If I recall correctly) 600
degree silver solder. I had my wife pick up "silver solder" at a local
welding supply, and it turns out to be nothing more then "silver
bearing" solder. Worked nice for a brass project for my son, but I
don't think it is up to holding a crank shaft together! I recall Ron G.
(might have been on the Sherline list) saying that this was the WRONG
"silver solder" as well. I recall using a silver colored rod to "silver
solder" some stuff when I was in high school (also needed a paste flux),
but I haven't seen that stuff since. I think the crank shaft has to
hold up to machining after being soldered.

Alan KM6VV

Tim Goldstein wrote:

Not hard to machine at all if it is just a cut out and not any
pocketing.
Just take your stock and stick it to a spoil board with some carpet
tape.
Then machine away. Pocketing that thin is a bxtch because you have to
get
the piece perfectly level. I have milled parts out of .010" brass that
were
about .100" x .400".

When you way high temp silver solder what heat range are you talking? If
it
is in the 1100 - 1200 F range than you can always use jewelers silver
solder. Your local welding supply store is also a good bet.

Tim
[Denver, CO]

----- Original Message -----

Hi Tony, Alex,

I have a similar need. A small flat spring for a digitizer probe I
built. I need a small flat spring made out of something like phosphor
bronze, or steel. .006" thick (??). But as it's only about .5" long,
it's a little hard to machine! Glueing/soldering it down to PCB
material might work. I will need a tiny endmill to mill it out, I can
generate the Gcode easily enough. I was also thinking that this flat
spring could also be made by EDM, although I have no equipment for
this!

Perhaps glueing/soldering to PCB material would work in you case too
(let me know!).

Pix at:

pring2.jpg

Look under files / Digitizer Probe / ProbeSpring2.jpg

Alan KM6VV
P.S. MSC doesn't carry silver solder (high temp)? Anyone have a
source? I've got crankshafts to fabricate!

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