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uBitx almost finished by Bore Lezaic into CM2KMK PCB


 

Hi Colleagues
Bore Lezaic from Montenegro is working on the uBitx PCB designed by Heriberto -CM2KMK- from Havana, Cuba
Here some pictures he(Bore Lezaic) have posted in my FB wall.
Any question regarding uBitx PCB please send to Heriberto Gonzalez Mendoza at cl2kmk@... (please take care with the email address it is slight different to his actual call sign).
Qrv's
73's Jc


 

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Amazing, all on single sided board!

Nice...

Mike, WA6ISP


On 8/6/2017 9:34 AM, JuanCarlos Berberena Gonzalez wrote:
Hi Colleagues
Bore Lezaic from Montenegro is working on the uBitx PCB designed by Heriberto -CM2KMK- from Havana, Cuba
Here some pictures he(Bore Lezaic) have posted in my FB wall.
Any question regarding uBitx PCB please send to Heriberto Gonzalez Mendoza at cl2kmk@... (please take care with the email address it is slight different to his actual call sign).
Qrv's
73's Jc

-- 
Mike Hagen, WA6ISP
10917 Bryant Street
Yucaipa, Ca. 92399
(909) 918-0058
PayPal ID  "MotDog@..."
Mike@...


 

excellent!?

has this been used on air? i worked some nice dx tonight on 20 m and 40 m.

- f

On Sun, Aug 6, 2017 at 10:26 PM, Michael Hagen <motdog@...> wrote:

Amazing, all on single sided board!

Nice...

Mike, WA6ISP


On 8/6/2017 9:34 AM, JuanCarlos Berberena Gonzalez wrote:
Hi Colleagues
Bore Lezaic from Montenegro is working on the uBitx PCB designed by Heriberto -CM2KMK- from Havana, Cuba
Here some pictures he(Bore Lezaic) have posted in my FB wall.
Any question regarding uBitx PCB please send to Heriberto Gonzalez Mendoza at cl2kmk@... (please take care with the email address it is slight different to his actual call sign).
Qrv's
73's Jc

-- 
Mike Hagen, WA6ISP
10917 Bryant Street
Yucaipa, Ca. 92399
(909) 918-0058
PayPal ID  "MotDog@..."
Mike@...



Jack Purdum
 

This is exciting stuff!! What are the plans for the Gerber (or equivalent) files?

Jack, W8TEE



From: JuanCarlos Berberena Gonzalez <juancarlos@...>
To: [email protected]
Sent: Sunday, August 6, 2017 12:35 PM
Subject: [BITX20] uBitx almost finished by Bore Lezaic into CM2KMK PCB

Hi Colleagues
Bore Lezaic from Montenegro is working on the uBitx PCB designed by Heriberto -CM2KMK- from Havana, Cuba
Here some pictures he(Bore Lezaic) have posted in my FB wall.
Any question regarding uBitx PCB please send to Heriberto Gonzalez Mendoza at cl2kmk@... (please take care with the email address it is slight different to his actual call sign).
Qrv's
73's Jc



Virus-free.


 

Looks great
I am also working on a board?


 

On Sun, Aug 6, 2017 at 09:34 am, JuanCarlos Berberena Gonzalez wrote:
re Lezaic from Montenegro is working on the uBitx PCB designed by Heriberto -CM2KMK- from Havana, Cuba
NIce looking and simplified using SRA-1 (Hi-Rel)? It is almost equivalent and pin compatible to SBL-1. Only issue is coat and availability of these minicircuits' components. Perhaps Farhan (VU@ESE) aimed at good performance and lower carrier leak using BAT54. His design helps in cost reduction.

All the best.
sarm,a
?vu3zmv


 

Excellent.
What I suggest is that the pcb design be made available as a PDF or word file for those who would like to build one.
This applies to all designs if the designer is willing to share them because it makes life a lot easie.
Thanks and regards
Lawrence?

On Mon, Aug 7, 2017 at 6:44 AM, Mvs Sarma <mvssarma@...> wrote:
On Sun, Aug 6, 2017 at 09:34 am, JuanCarlos Berberena Gonzalez wrote:
re Lezaic from Montenegro is working on the uBitx PCB designed by Heriberto -CM2KMK- from Havana, Cuba
NIce looking and simplified using SRA-1 (Hi-Rel)? It is almost equivalent and pin compatible to SBL-1. Only issue is coat and availability of these minicircuits' components. Perhaps Farhan (VU@ESE) aimed at good performance and lower carrier leak using BAT54. His design helps in cost reduction.

All the best.
sarm,a
?vu3zmv



 

Here is a four-legged critter on my bench!
- f

On 7 Aug 2017 11:33 am, "Lawrence Galea" <9h1avlaw@...> wrote:
Excellent.
What I suggest is that the pcb design be made available as a PDF or word file for those who would like to build one.
This applies to all designs if the designer is willing to share them because it makes life a lot easie.
Thanks and regards
Lawrence?

On Mon, Aug 7, 2017 at 6:44 AM, Mvs Sarma <mvssarma@...> wrote:
On Sun, Aug 6, 2017 at 09:34 am, JuanCarlos Berberena Gonzalez wrote:
re Lezaic from Montenegro is working on the uBitx PCB designed by Heriberto -CM2KMK- from Havana, Cuba
NIce looking and simplified using SRA-1 (Hi-Rel)? It is almost equivalent and pin compatible to SBL-1. Only issue is coat and availability of these minicircuits' components. Perhaps Farhan (VU@ESE) aimed at good performance and lower carrier leak using BAT54. His design helps in cost reduction.

All the best.
sarm,a
?vu3zmv



 

Nice Job, multi-band 4 leg critter

Silly question, When does it appear on HFSigs?

73 Alf vk2yac


Ashhar Farhan wrote:

Here is a four-legged critter on my bench!
- f


chris gress
 

One would be on my shopping list

On 7 Aug 2017 07:30, "alf" <fpdbase@...> wrote:
Nice Job, multi-band 4 leg critter

Silly question, When does it appear on HFSigs?

73 Alf vk2yac


Ashhar Farhan wrote:
Here is a four-legged critter on my bench!
- f






 

I am not sure that it would make it to hfsigs yet. pcb is a only a small part of the entire job to get it on hfsigs. it took me months to train the 'girls' to figure out the transformers, coils, etc. there are five different windings on the T30-6 toroids, they can easily mix up a 9 turn coil for a 10 turn coil. the logistics are daunting.

Cost escalation can bring manufacturing peace, but that will defeat the whole point. It would be sweet if the board could be delivered at the 100 dollar mark. i would love that very much.

btw, just as a note. there are no restrictions on anyone kitting the ubitx. i hope somebody else does it soon enough. i'd like to buy one too!

- f

On Mon, Aug 7, 2017 at 12:02 PM, chris gress <Chrisg0wfh@...> wrote:
One would be on my shopping list

On 7 Aug 2017 07:30, "alf" <fpdbase@...> wrote:
Nice Job, multi-band 4 leg critter

Silly question, When does it appear on HFSigs?

73 Alf vk2yac


Ashhar Farhan wrote:
Here is a four-legged critter on my bench!
- f







 

Farhan jee
?Ask them to use different colored wires for different coils,
?like Green would be 9T and blue would be 10T etc


On Mon, Aug 7, 2017 at 12:59 PM, Ashhar Farhan <farhanbox@...> wrote:
I am not sure that it would make it to hfsigs yet. pcb is a only a small part of the entire job to get it on hfsigs. it took me months to train the 'girls' to figure out the transformers, coils, etc. there are five different windings on the T30-6 toroids, they can easily mix up a 9 turn coil for a 10 turn coil. the logistics are daunting.

Cost escalation can bring manufacturing peace, but that will defeat the whole point. It would be sweet if the board could be delivered at the 100 dollar mark. i would love that very much.

btw, just as a note. there are no restrictions on anyone kitting the ubitx. i hope somebody else does it soon enough. i'd like to buy one too!

- f

On Mon, Aug 7, 2017 at 12:02 PM, chris gress <Chrisg0wfh@...> wrote:
One would be on my shopping list

On 7 Aug 2017 07:30, "alf" <fpdbase@...> wrote:
Nice Job, multi-band 4 leg critter

Silly question, When does it appear on HFSigs?

73 Alf vk2yac


Ashhar Farhan wrote:
Here is a four-legged critter on my bench!
- f









--
Regards
Sarma
?


 

We have tried all that. There are issues with that too. They dont count properly. Ten turns instead of 9 turns can completely wipe out the 10 meter band

On 7 Aug 2017 2:09 pm, "Mvs Sarma" <mvssarma@...> wrote:
Farhan jee
?Ask them to use different colored wires for different coils,
?like Green would be 9T and blue would be 10T etc


On Mon, Aug 7, 2017 at 12:59 PM, Ashhar Farhan <farhanbox@...> wrote:
I am not sure that it would make it to hfsigs yet. pcb is a only a small part of the entire job to get it on hfsigs. it took me months to train the 'girls' to figure out the transformers, coils, etc. there are five different windings on the T30-6 toroids, they can easily mix up a 9 turn coil for a 10 turn coil. the logistics are daunting.

Cost escalation can bring manufacturing peace, but that will defeat the whole point. It would be sweet if the board could be delivered at the 100 dollar mark. i would love that very much.

btw, just as a note. there are no restrictions on anyone kitting the ubitx. i hope somebody else does it soon enough. i'd like to buy one too!

- f

On Mon, Aug 7, 2017 at 12:02 PM, chris gress <Chrisg0wfh@...> wrote:
One would be on my shopping list

On 7 Aug 2017 07:30, "alf" <fpdbase@...> wrote:
Nice Job, multi-band 4 leg critter

Silly question, When does it appear on HFSigs?

73 Alf vk2yac


Ashhar Farhan wrote:
Here is a four-legged critter on my bench!
- f









--
Regards
Sarma
?


David
 

A option might be to have the coils made as an assembly line with one person responsible for one section of the coil. Also, a test jig to test each section as it is made. A bit more front end but a lot less rework.

Sent from my iPhone


 

Board looks nice!
Does the Raduino plug directly into the board with no intervening cables?
Looks like you've got the extra LPF's in place now,?
Is that a single crystal 45mhz first IF filter I see?

I assume the connector to the right of the display is for front panel mike, phones, gain, etc.
Maybe we could cook up a daughterboard that plugs directly in with all such connectors and pots
soldered directly to the daughterboard. ??

Perhaps you could auto-stuff the surface mount parts and sell initial kits with sorted crystals
and some assembly required, such as winding coils and adding through-hole parts. ?
Some scrounging for connectors and such would be fine.
That would give you some experience with the board before committing to full production.

Regarding coil troubles in manufacturing: ?maybe they need an inductance meter on the bench.
A quick measurement of each winding to verify they have the correct coil with leads properly identified
before soldering to the board. ?Maybe a jig with an Si5351 plus diode RF probe(s), built specific to?
each coil assembly, instead of the inductance meter.

Jerry, KE7ER


On Sun, Aug 6, 2017 at 11:09 pm, Ashhar Farhan wrote:
Here is a four-legged critter on my bench!
?


 

yes, the raduino directly plugs into the main board. too many individual connections to make otherwise. the pcb in the picture had a ground loop that brought the raduino noise into the audio chain. i had to jumper a ground island to fix that. i hope the new boards will arrive by the weekend.?

we already have a way to test the coils before they go in. we still end up with about 10% of the boards that don't work. those boards are reworked and donated. we would like to reduce the non-working boards to less than 2 %, then we'd be looking good.

on second thoughts, i should have ordered 10 pcbs and send them to interested folks on the mailing list. my bad.

- f

On Mon, Aug 7, 2017 at 9:07 PM, Jerry Gaffke via Groups.Io <jgaffke@...> wrote:
Board looks nice!
Does the Raduino plug directly into the board with no intervening cables?
Looks like you've got the extra LPF's in place now,?
Is that a single crystal 45mhz first IF filter I see?

I assume the connector to the right of the display is for front panel mike, phones, gain, etc.
Maybe we could cook up a daughterboard that plugs directly in with all such connectors and pots
soldered directly to the daughterboard. ??

Perhaps you could auto-stuff the surface mount parts and sell initial kits with sorted crystals
and some assembly required, such as winding coils and adding through-hole parts. ?
Some scrounging for connectors and such would be fine.
That would give you some experience with the board before committing to full production.

Regarding coil troubles in manufacturing: ?maybe they need an inductance meter on the bench.
A quick measurement of each winding to verify they have the correct coil with leads properly identified
before soldering to the board.? Maybe a jig with an Si5351 plus diode RF probe(s), built specific to?
each coil assembly, instead of the inductance meter.

Jerry, KE7ER


On Sun, Aug 6, 2017 at 11:09 pm, Ashhar Farhan wrote:
Here is a four-legged critter on my bench!
?



Vince Vielhaber
 

If you happen to think of it next order, I'm one of those interested folks!

Vince.

On 08/07/2017 03:04 PM, Ashhar Farhan wrote:
yes, the raduino directly plugs into the main board. too many individual
connections to make otherwise. the pcb in the picture had a ground loop
that brought the raduino noise into the audio chain. i had to jumper a
ground island to fix that. i hope the new boards will arrive by the
weekend.

we already have a way to test the coils before they go in. we still end
up with about 10% of the boards that don't work. those boards are
reworked and donated. we would like to reduce the non-working boards to
less than 2 %, then we'd be looking good.

on second thoughts, i should have ordered 10 pcbs and send them to
interested folks on the mailing list. my bad.

- f

On Mon, Aug 7, 2017 at 9:07 PM, Jerry Gaffke via Groups.Io
<jgaffke@... <mailto:jgaffke@...>> wrote:

Board looks nice!
Does the Raduino plug directly into the board with no intervening
cables?
Looks like you've got the extra LPF's in place now,
Is that a single crystal 45mhz first IF filter I see?

I assume the connector to the right of the display is for front
panel mike, phones, gain, etc.
Maybe we could cook up a daughterboard that plugs directly in with
all such connectors and pots
soldered directly to the daughterboard.

Perhaps you could auto-stuff the surface mount parts and sell
initial kits with sorted crystals
and some assembly required, such as winding coils and adding
through-hole parts.
Some scrounging for connectors and such would be fine.
That would give you some experience with the board before committing
to full production.

Regarding coil troubles in manufacturing: maybe they need an
inductance meter on the bench.
A quick measurement of each winding to verify they have the correct
coil with leads properly identified
before soldering to the board. Maybe a jig with an Si5351 plus
diode RF probe(s), built specific to
each coil assembly, instead of the inductance meter.

Jerry, KE7ER


On Sun, Aug 6, 2017 at 11:09 pm, Ashhar Farhan wrote:

Here is a four-legged critter on my bench!



--
Michigan VHF Corp.


 

I was a Test engineer with a major electronics company, we manufactured and tested the PCBs on site. The girls who soldered the components in, would get one batch of boards correct, then another batch, all diodes would be fitted the wrong way around. Then we thought we had educated them, batch after batch correct! Until they changed diode type,where red didn't mean positive blue did! Guess what, they fitted them the wrong way around again! Duh! It's never easy when you produce anything new.
Good Luck Ashhar 73 G1KQH


 

At great risk of being shot in the face, why not offer a kit. Leave it to us to put the inductor in the right place, or even wind it ourselves. I have made several Chinese kits and winded many inductors, and soldered them all together. Nowadays kits come with the SMD parts installed, some have the inductor coils pre-wound, or a length of wire to make them. I don't see anything on your board Farhan, that I wouldn't feel comfortable with installing after you do the SMD's and toss in a bag of inductors, relays, crystals etc. If you can do better at the instructions than the Chinese kits everyone is making, I don't see much of a problem at all. The documentation you have "now" for the BITX40 is good. Think you could do it again for a (finnish it yourself) kit? I would like to buy a kit like that.

P.S. the worst thing about Chinese kits is not the instructions, but rather the defective, or out of spec parts they put in the kits. But I made some good friends while getting help troubleshooting the damn things. And developed some good skills too. In other words, I didn't pay enough for what I got.


 

@Ashhar: 9 turns vs 10? Pre-cut wires, supply the 'girl' one length, she makes one coil. Too much lead length? not enough turns,? one more and into that bin. Not enough wire? she's already made it, just sort it into that bin. Can she count how many turns she's done? Can she read the numbers on the bins? Well, the numbers are real, the bin labels can be in native script (perhaps multi-language?). Assembly easier: Bin per component position; boards have numbers on the overlay.

Hopefully helpfully,
Dex, ZL2DEX