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Drilling template for 2 to 3 inch speaker


 

Not wanting to re-invent the wheel ... ?has anyone come up with a template for drilling holes in an enclosure for a 2 to 3 inch speaker ?
I was hoping to find something that I could print out and tape to the outside of the enclosure to use as a guide for drilling sound
holes in a regular pattern for a 3 inch speaker.?

If not, I will see what I can come up with and I will post to the group.?

Cheers

Michael VE3WMB?


EA3IAV
 

Google speaker hole template

there are lots of patterns

i advise you to use the simplest. Eacc. Ew hole is a chnace to ruin the wwork


 

Hmmm, ?not much found when I Googled the first time but I guess I chose my keywords better the second time and found this which is not too complicated
and looks pretty good. ?It can be scaled according to the size of the speaker.?

Cheers?


Michael VE3WMB?


 

That looks good. Or the following works for me. Take a piece of veroboard, draw a circle slightly smaller than the speaker on it with a drawing compass, the sharp leg should be located in a middle hole. Firmly tape board to the case where you want the grill. Then drill thru all the veroboard holes inside the circle with a small drill. The board keeps the holes aligned even if you wobble a bit. ? A drill press makes it much easier (and cheaper on drill bits). ?
?


Vince Vielhaber
 

I painted mine with layout dye (Dykem) and scratched a grid into it. At the intersections I hit it with a punch then used a hand hole punch to poke the holes. Alcohol removes the layout dye. That's just a temporary front panel as I decide what it's going to have and look like as a final product. The end result panel will be too thick to hand punch (0.100") so I'll have to drill it. I had to mill the slot for the display, even in the thin 0.035" aluminum I'm using as a temp panel.

Vince.

On 06/15/2017 08:37 AM, Michael Babineau wrote:
Not wanting to re-invent the wheel ... has anyone come up with a
template for drilling holes in an enclosure for a 2 to 3 inch speaker ?
I was hoping to find something that I could print out and tape to the
outside of the enclosure to use as a guide for drilling sound
holes in a regular pattern for a 3 inch speaker.

If not, I will see what I can come up with and I will post to the group.

Cheers

Michael VE3WMB
--
Michigan VHF Corp.


 

A friend used a piece of steel mesh with round holes punched in it. He then clamped the mesh to his front panel and used a drill press to drill every hole he wanted (the drill bit passes through the holes easily and the mesh centers the drill bit). The result is very professional looking. The rim of the speaker is glued inside the case.


 

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Brian VK7KBW might respond, if he sees your request, to say that he used a stainless steel drainer, designed to go over the drain hole of a kitchen sink or basin, as his drilling guide for the speaker holes. Worked out very well.

Bill, VK7MX


On 15/06/2017 10:37 PM, Michael Babineau wrote:

Not wanting to re-invent the wheel ... ?has anyone come up with a template for drilling holes in an enclosure for a 2 to 3 inch speaker ?
I was hoping to find something that I could print out and tape to the outside of the enclosure to use as a guide for drilling sound
holes in a regular pattern for a 3 inch speaker.?

If not, I will see what I can come up with and I will post to the group.?

Cheers

Michael VE3WMB?


John P
 

Drilling all those holes is a lot of work. Get one just a little out of place and it will stand out like a sore thumb. I've always found it easier to simply make a big round hole of the appropriate size using a punch or metal nibbler and putting a grill over it. Lets more sound out of the box that way also.
--
John - WA2FZW


 

Wondering how you secure the grill

McCoy N5YAV

On Jun 16, 2017 07:14, "John P" <j.m.price@...> wrote:
Drilling all those holes is a lot of work. Get one just a little out of place and it will stand out like a sore thumb. I've always found it easier to simply make a big round hole of the appropriate size using a punch or metal nibbler and putting a grill over it. Lets more sound out of the box that way also.
--
John - WA2FZW


Jack Purdum
 

The one's I've seen use 4 bolts at the corners of a square-cut grill placed on the underside of the cabinet.

Jack, W8TEE



From: McCoy Phillips N5YAV <dmccoyphillips@...>
To: [email protected]
Sent: Friday, June 16, 2017 10:16 AM
Subject: Re: [BITX20] Drilling template for 2 to 3 inch speaker

Wondering how you secure the grill

McCoy N5YAV

On Jun 16, 2017 07:14, "John P" <j.m.price@...> wrote:
Drilling all those holes is a lot of work. Get one just a little out of place and it will stand out like a sore thumb. I've always found it easier to simply make a big round hole of the appropriate size using a punch or metal nibbler and putting a grill over it. Lets more sound out of the box that way also.
--
John - WA2FZW



 

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John,

What do you use for a grill??

Thanks and 73,
Faisal VA3SFA

From: John P
Sent: Friday, June 16, 2017 05:14
Subject: Re: [BITX20] Drilling template for 2 to 3 inch speaker

Drilling all those holes is a lot of work. Get one just a little out of place and it will stand out like a sore thumb. I've always found it easier to simply make a big round hole of the appropriate size using a punch or metal nibbler and putting a grill over it. Lets more sound out of the box that way also.
--
John - WA2FZW


 

The grill over a big hole has been my approach as well.? I use a hole saw to cut the round hole, file any metal ridges down, and then sandwich a piece of mesh between the speaker and the chassis.? I have scavenged the mesh from AV equipment going in to the junk pile at work.? Mostly old subwoofers from PC speaker sets.

On Fri, Jun 16, 2017 at 9:16 AM, McCoy Phillips N5YAV <dmccoyphillips@...> wrote:
Wondering how you secure the grill

McCoy N5YAV

On Jun 16, 2017 07:14, "John P" <j.m.price@...> wrote:
Drilling all those holes is a lot of work. Get one just a little out of place and it will stand out like a sore thumb. I've always found it easier to simply make a big round hole of the appropriate size using a punch or metal nibbler and putting a grill over it. Lets more sound out of the box that way also.
--
John - WA2FZW



Steve Black
 

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Glue a piece of? black screen on the inside and install a chrome computer fan cover on the outside. Looks great! Steve kb1chu


On 06/16/2017 10:22 AM, Jack Purdum via Groups.Io wrote:

The one's I've seen use 4 bolts at the corners of a square-cut grill placed on the underside of the cabinet.

Jack, W8TEE



From: McCoy Phillips N5YAV <dmccoyphillips@...>
To: [email protected]
Sent: Friday, June 16, 2017 10:16 AM
Subject: Re: [BITX20] Drilling template for 2 to 3 inch speaker

Wondering how you secure the grill

McCoy N5YAV

On Jun 16, 2017 07:14, "John P" <j.m.price@...> wrote:
Drilling all those holes is a lot of work. Get one just a little out of place and it will stand out like a sore thumb. I've always found it easier to simply make a big round hole of the appropriate size using a punch or metal nibbler and putting a grill over it. Lets more sound out of the box that way also.
--
John - WA2FZW




John P
 

Another approach to beautifying the edge of a large hole is to use some of that "U" shaped stuff you would use to prevent wire chafing around the edge. You wouldn't have to be as precise about filing the edges.
--
John - WA2FZW


EA3IAV
 

This things may work too

I did mine with a printed template?
you don't have to drill all the holes. Every new hole you make is a chance to scr*** everything