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Re: ?BitX v4 no SSB output after mods


 

Thank you all for your quick and helpful thoughts and suggestions!

Raj and Ashhar asked about RX.? The answer is that RX does "work", but it is MUCH quieter than before.? I was able to decode some FT8 signals with the volume cranked way up, and can hear static changing when I tune with a headset and the volume cranked way up.? But something's definitely wrong here too.

Evan asked about the area around L5 and L7.? As far as I can tell, everything everywhere on the board looks okay upon visual inspection¡ªno cracked components, no sloppy solder points, no stray bits of solder in bad places, etc..? There are two exceptions to this: the resistors I stacked for R941 and R942 look considerably darker than they did in the pictures I took immediately after completing the modifications, and than their siblings on R911 and R96.? If I were to guess the origin of the burnt component smell based solely on visual inspection, I would guess those might have something to do with it.

Rajesh, yes, I did replace C81 along with Q90.? I did some testing (CW into dummy load) after I replaced Q90 and R81, but before I replaced C81¡ªthinking about it now, it seems that perhaps this wasn't so sharp of me.

Raj, I do get voltage on TX on the bidi transistors.? Per Arv's suggestion, I'm attaching a voltage table.? The results are comparable to the tables Raj uploaded in 2019, taking into consideration that I'm feeding it 13.8V instead of 12V (though I had trouble identifying Q94/95 and so didn't measure that).

If anything looks off, though, or if there are any follow-up suggestions, I'm all ears!

--
Jonathan, KD5CFX


On Thu, Jul 15, 2021 at 1:30 PM Arv Evans <arvid.evans@...> wrote:
Several have posted voltage charts for various versions of the uBITX and BITX.
Your next step might be to compare what the voltages are versus what they
should be.? Please do the voltages comparison and post that back here so others
can look at that.

I'm sure you are aware that the SSB and audio part goes through a different path
than the CW signal path.

Arv
_._


On Thu, Jul 15, 2021 at 2:48 AM Jonathan Washington <kd5cfx@...> wrote:
Hi everyone,

I applied some mods to my ?BitX v4 tonight.? In general they seem to have worked, but I also seem to have lost the ability to transmit using SSB (CW seems to work beautifully).? I was wondering if anyone could help me debug.

More details follow on the mods I applied and the specifics of the problem I'm now encountering.


=== What I did ===

I applied to following mods, in the order listed, testing CW into a power meter?+ dummy load after each step:

1. Replaced the four relays near the antenna with the exact model of Axicom relays suggested ().

This resulted in slightly higher power output (10-20%) on 160m through 20m, and less or no increase in power on 17m-10m.

2. Replaced Q90 and R81 ()

This increased power a bit on some bands (especially lower ones) and decreased it a bit on other (especially higher ones)

3. Replaced C81 (per above) and L5 & L7 ().

Resulted in increased measured power on all bands, except no effect on 30m

4. Replaced the 6 2N3904s with TO18 2N2222As (checking specs for both to ensure proper orientation) and doubled up the 4 adjacent resistors (per Allison's fix above)

Resulted in much higher measured power, nearly twice previous measurements on some bands, especially 10m, 17m, and 40m.? Max I measured is ~26W at 1900kHz and minimum I measured is ~4.3W at 21MHz (although 21.2MHz was at ~9.3W).

I measured power at a list of 29 frequencies each time, and can send numbers and/or a graph if anyone's interested.? I can also send pictures of the board.? (Despite it basically being my first time soldering SMD, I think I did a decent job with all of it.? And my solder removal skills definitely got some practice!)

Unfortunately I can't currently measure spurs or harmonics, but the hope is that these fixes reproduce others' results.


=== Afterwards ===

After I tested power output with CW, I hopped around 80m, 40m, and 20m, listening to FT8 and WSPR, and tried transmitting in both modes on 40m.? After my WSPR transmit didn't seem to be picked up by anyone, I put my power meter inline again and found that SSB doesn't result in any power out (the relay clicks and the LED wired to the relay lights up, but there's no RF), with either my computer hooked up (using e.g. WSJT-X's "tune" button) or a microphone (+whistle test).? The CW key still results in the power levels I measured after all the fixes.

I also noted that there is a new smoky smell coming from the board....? Upon further inspection I noticed that some of the 2N2222As were a bit warm, but nothing else seemed out of the ordinary.


=== What I've checked ===

Besides a visual inspection that didn't yield much, I checked the line from the microphone itself to C60, and it does indeed conduct.? Which leads me to believe that the problem is something on the board.

Note that I'm running the ?BitX on a 3A 13.8V power supply.? I have a 3A fuse between power in and the on switch, which has never blown¡ªbut 2.5A fuses used to blow any time I had a little too much reflected power on some of the hotter (per original power measurements) bands (not as much of a problem with my current antenna on most bands).

I don't have much test equipment¡ªmostly just a simple multimeter.? I might be able to get access to an oscilloscope if really needed.

Any suggestions for things to check are welcome!


--
Jonathan, KD5CFX

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