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Re: Burned up cap

 

well i replaced the cap with 3 mica caps in parelell totaling 218pf,now tho i have no oled display,i have tried good known replacements but nothing,it has the 5v supply going to it,any ideas?.73


Re: Burned up cap

 

Hi,

220pF


Re: Burned up cap

 

Paul,

The schematic should be in this GitHub link:


73
Evan
AC9TU


Re: Burned up cap

 

Hi,

220pF

73


Re: Burned up cap

 

Paul,

As others have recommended I would use the Vishay or Mica Capacitors.

I have a Chinese made ATU-100 and run a maximum of 50 watts since I don't trust the quality of the capacitors.

Mike N2MS

On 03/20/2023 9:21 PM Paul M3VUV <nanovnauser@...> wrote:


Hi folks,i was trying my atu-100 on my doublet/ocfd on 80m,it tuned down to about 1.2-1,then after a min of key down it smoked,heres a pic of the cooked cap,dous anyone know the value and type so i can repair it,cheers Paul.73 also the possible cause..


Re: cap values

 

If you don't want to use leaded SM caps, Vishay makes a nice RF cap in 1111 format that just fits. VJ1111D221KXLAT. That's what I used in 'project overkill'. The relays or the pcb traces will arc before the passive components. Toroids from Kits and Parts, of course.



73 de va3rr


Re: cap values

 

Surface mount silver mica capacitors exist. You have to step up to the larger 1210 size rather than 0805 to get parts that are rated for 500V; the 0805 ones are only rated for 100V. You're unlikely to encounter silver mica capacitors in ATU100 kits or assembled tuners from China because they are expensive;

For example, here is a suitable part from Digi-Key in the 1210 size:?? Those cost $4.23 in quantity one, coming down to $2.65 if you buy 100 or $1.74 if you buy 5,000, but you can't currently buy 5,000 because they don't have that many in stock. The smaller values are a bit less expensive, and prices in China are likely to be lower than US distributor prices, but nonetheless it would be prohibitively costly for the kit seller in China to provide seven of those capacitors in a kit that sells for about $30 delivered.

NP0 ceramic capacitors are much less expensive, and they're available in an 0805 package. For comparison, here is the least expensive 500V NP0 capacitor in the 0805 package on Digi-Key:?? That one costs 18 cents in quantity one, 6 cents in quantity 100, or 3 cents each on a reel of 4,000. Those are the kind of parts you're going to find in a kit from China, not the expensive silver mica version. Other brands are more expensive; the next cheapest one that's in stock right now costs 48 cents in quantity one, which is still far cheaper than the silver mica.

Will the less expensive ceramic capacitor work? If they have provided high quality ceramic caps, yes. Will losses be as low as the silver mica? Unknown; testing is in order.

On Tue, Mar 21, 2023 at 6:19?AM mike <pencoys@...> wrote:

its a 220pf 500v silver mica according to the circuit diagram

its probably a 220pf ceramic in 0805 size from what I observe of an unbuilt PCB - hth

On 21/03/2023 01:33, Paul M3VUV wrote:
ive burned a cap in my atu,see pic,can anyone recomend what i need to replace it with ,ie value and type?,cheers +73


Re: cap values

 

¿ªÔÆÌåÓý

its a 220pf 500v silver mica according to the circuit diagram

its probably a 220pf ceramic in 0805 size from what I observe of an unbuilt PCB - hth

On 21/03/2023 01:33, Paul M3VUV wrote:

ive burned a cap in my atu,see pic,can anyone recomend what i need to replace it with ,ie value and type?,cheers +73


Re: Burned up cap

 

any idea of the c value?


Re: Burned up cap

 

Hi paul?

go on digikey and get silver mica caps > 500v .. chinese atus use 50v or 100v? versions which fail.

73's?
Jason 9H5BM




On Tue, Mar 21, 2023 at 10:53?AM paul larner <quadzillatech@...> wrote:
or where i can find? replacement,nothing on ebay.


Re: Burned up cap

 

or where i can find? replacement,nothing on ebay.


Burned up cap

 

Hi folks,i was trying my atu-100 on my doublet/ocfd on 80m,it tuned down to about 1.2-1,then after a min of key down it smoked,heres a pic of the cooked cap,dous anyone know the value and type so i can repair it,cheers Paul.73 also the possible cause..


Re: ATU-10: an alternative PCB layout?

 
Edited

Hello Yan, do you mean the pad marked in red in the picture below? I don't think that is the fault, it is just where the braid of the cable going to the TRX is grounded. See the pictures below.

I was wondering if the problem might lie in the HW changes that Anton/ZAO made to the original BOM. In a post lower down in this thread Anton writes:

??? 56,2 Ohm 1% resistor (1206), 2 pcs (to replace the original 50 Ohm ones)
??? 287 Ohm 1% resistor (0603), 2 pcs
??? 787 Ohm 1% resistor (0603), 2 pcs
??? 1nF capacitor (0603), 2 pcs
??? 10nF capacitor (0603), 2 pcs
??? 1uF capacitor (0603), 2 pcs
??? 10uF 16V tantalum capacitor (size A), 1 pcs
Also the pair of 47 kOhm resistors (0603, traces between the AD8361 outputs and the FWD, RFL test points) to be replaced with ~100 Ohm ones, or to be shorted alltogether.
There should be 10 turns in the "binocular" windings (instead of the original five turns).
(end of the citation)

I honestly have no idea if the increased number of turns on the binocular ferrite (10 instead of 5) must be and is reflected in the firmware.
I need to measure the voltages from the detectors on the test points. Can someone please advise me what voltages I should expect there or what voltages are expected by the firmware in the microcontroller?

73, Mat¨§j OK2MTB





Re: ATU-10: an alternative PCB layout?

 

Hi, everyone. I'm BI6MPW from China. I may have found some problems in the process of learning and making atu10.

When I studied this version of PCB of zao, I found a doubt that could not be ignored, which may cause the colleagues who have assembled this version of kit to fail to run it correctly.
?
In lay6 file, the output RTX solder pad of swr bridge is connected to gnd, which will cause the two stages of RF signal to be directly short-circuited here, or can you give me some tips, whether the design here is reasonable?
?
I thought I could modify it to be ungrounded and draw two patch pads near it, so that even if my attempt failed, I could restore it to its original condition
?
Any help is useful, please make suggestions


Re: ATU-10 kit or build - newdiytech.com website

 

Hi Stefan,

I never tried #43 core on 6m band, so its difficult to say. I measured efficiency of different winding styles end even KN5L method shows rapid drop of efficiency above 30MHz. So even if SWR curve might look good efficiency could be very low. You could be heating #43 core rather then radiating. However #52 core has higher frequency range but this is at the cost of poorer performance at low bands (low permeability core). I done 49:1 transformer using FT140-52 and it was working ok from 10MHz upwards, however I didn't check 6m band.?

I will dig out this core and try to test in a week or so.

73 Marek


Re: New version of control PCB #1KW

 

Hi!
I got the PCB's from JLCPCB yesterday, well done. Programmed right away, tested the drivers passively, with 5V source - they work fine and drive relays much beefier, than the ones I will use in the RF deck.


Of course, as it always happens when one forgets to switch off all PCB layers and check for unconnected points, one "string" was forgotten on the PCB. I put a wire on and fixed the PCB files, the GERBER's are attached.



I ill next start working on the RF deck. Much thought has to be put in it to minimize stray anything and get the losses to minimum and I'm not sure about ETA for the new design.
All the best, guys!
Bill
LZ1SWE


Re: ATU-10 kit or build - newdiytech.com website

 

Hi?Russell and Marek,

Yes, I still use my 7-band EFHW 99%, because it's so simple, light and efficient and doesn't need an ATU ;-)

For the ones that are not familiar, this is the corresponding document:

The KN5L winding style looks very interesting indeed, but there are so many interesting things in life, hi. If I remember correctly, it had a very flat SWR curve also on 10m and above, so if it would be still usable for 6m, this could be interesting indeed. Marek, what are your experiences on 10m and up??

73 Stephan


Re: ATU-10 kit or build - newdiytech.com website

 

Hi Stephan,

I bought ATU-10 to play with EFLW antennas. I find LW useful in small spaces like on holidays or short weekend breaks, putting up 20mtr of wire its sometimes tricky in location where you visit. I like that it has own battery so I can connect it directly to 9:1 unun and run coax to my TRX,

I hope your unit works OK and it will not require any repairs.

73 Marek?


Re: ATU-10 kit or build - newdiytech.com website

 

I have build 49:1 using KN5L method on FT140-43, 2xFT114-43 and FT82A-43 all 28:4 turns. Each one has efficiency over 90%. I rewound all my EFHW QRP transformers and use KN5L method as standard.?


Re: T match

 

Very well noted! Actually selection of tuner architecture should lie in the character of the load itself. Sometimes specific loads will cause much losses in T-networks, and some will not be tunable at all with L-networks, requiring massive amounts of capacitance/inductance to transform the impedance successfully back to 50+j0 ohm. This means, that one has to define where in the impedance plane the load lies, and then use the appropriate network to get it home. And this cannot be done using just an reflection bridge and calculating SWR. It actually means absolutely nothing impedance-wise, but it's simple and cheap to measure, so we use it. Ideally one would have 3 detectors - resistance, phase and conductance, so the choice of network topology can be clear and unambiguous - and with the lowest losses for each part of the impedance plane.?
There is a very good set of articles by David Knight about this -?


Going back to the ATU-XXXX series of ... well ATU's... they use only SWR for matching, and while this is acceptable for L-networks, having only one optimal solution for each load transformation, consisting of a single set of L and C values, T-networks have one solution with highest Q and lowest losses, and possibly 5-6 other solutions, which will also transform the impedance to 50+j0, but will waste our precious power as heat up to 60-70% in some cases. One other topology, that has only one optimal solution, that can be detected with just an SWR meter is the Differential-T network, where you have handicapped the T-network, by tying together the two capacitors in one differential (butterfly) variable capacitor. This robes one of the degrees of freedom from the T-network, but will allow to get only one tuning solution with some losses.
Actually all popular networks are very well described in Part 2 of the above article - enjoy!