I think the hinge separation you're seeing is caused by the 100# gas springs, not the 30#'s. Try removing the 100# springs.?
Repair your piano hinges with 10-32 stainless steel bolts and nylok nuts.?
Dave?
..........?
?As you can see I left the factory supplied 100# gas Springs on for now.? ?2nd picture.?
Also, it has caused another issue. It is pushing the roof back and has started to separate the piano hinge from the roof skirt section. 1st picture.?
I guess my plan of attack is to sandwich the inside and outside with aluminum flat stock or angle.? It was really noticeable with the springs on and the camper closed. The roof latch on the passenger side was way out of line.?
Does anyone have any experience with this happening after adding your gas Springs??