开云体育

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Lathe Front Shields 22
Often a lot of swarf ends up on the floor in front of the lathe. In an effect to limit this I made some front shielding and widened the ways rubber cover. Other members may have such arrangements or better. Time will tell of its efficacy and if modifications or additions are needed. And if inconvenience is excessive. Short tapers can be cut with the shields in place. The lower shield does not limit carriage travel and in the vertical plane is very close to the factory chuck shield. Cutting tools can reach the chuck center before the shield can touch the chuck body. It is attached to the factory protractor which was removed when I set back the compound mounting point many years ago. The upper shield has a cutout for mounting tool holders. All tool holders (save the scissors knurler) can be attached to the tool post – even the large Diamond-brand diamond tool – the closest fit is the part tool holder. The image show an indexable tool (diamond-shape insert) in the QCTP – the shield touches the chuck guard with the tool tip 5/32” from the chuck’s inside jaws. The large Diamond-brand tool touches the jaws with ?” to spare. The upper shield is attached to the QCTP with double-sided tape. If I decide all is good and any mods made and I like the arrangement, I will see about drilling and tapping the QCTP for a proper attachment. -- Lone Tree, Colorado USA
Started by Craig Hopewell @ · Most recent @
possible worm gear 9
There is a bizard gear in the hubs of a bycile that is lounging to the screw of a Worm Gear is easy to make the 'Worm Gear' which would go with this screw I could take a picture of the screw in question if it can help THANKS Jack 47 71
Started by Jacques Savard @ · Most recent @
FINAL REPORT ON TEACHING A LATHE COURSE, IN THAMES NEW ZEALAND 9
FINAL REPORT ON TEACHING A LATHE COURSE, IN THAMES NEW ZEALAND I am writing this report to help anyone else who may want to run a similar course for a community group like Men's Shed. Well, we had our last course today. We had originally planned three separate workshop groups, each lasting 2 hours on 2 or 3 days. Surprisingly it worked out that we could cover sufficient material to do it in shorter time. We had 10 students, The first 3 were our guinea pigs and we ran two classes of 2 hours. Then the next batch ended up being 7 students in a single class for 3 hours. We cancelled extra classes we had planned. Although, this is for the "Men's Shed" it has become very popular with women as well, and 6 of the 10 students were women. None of the students had any lathe experience and only a couple had used a wood lathe, but they were all highly motivated and enthusiastic to learn. So this was a very satisfying experience for the two teachers. I am not a professional engineer, but my partner, Peter Woodford was a fitter and turner originally from Dorset and trained by the British Military. Twenty years of his career was in production engineering with the New Zealand company Fisher and Paykel, making home appliances such as washing machines and dishwashers etc. He had to do quite a lot of work on the old donated Myford lathe to make it useable before we could run the course. We had two 3-jaw chucks with significant problems with runout. By switch back plates and jaws he was able to reduce runout to 0.007". The Chinese Alloris style quick change tool post was rounded on its mounting surface and he had to mill off 0.3mm to make it flat! We only have 2 tool holders to fit standard cutting tools. We had to change tools in the tool holders and re-adjust the center height each time, but that added to the learning experience. It all worked out perfectly in the end. The room is small but Peter set up a 42" closed circuit TV with a camera mounted high up near the foot of the lathe and a light high over the head. This meant that students standing around could either watch directly, or watch the TV screen. With the second group being bigger we changed the structure of the course as follows. We started the class at the lathe pointing out the basic components, the importance of the axis through the spindle and tailstock and the parts of the saddle with movement along the bed being parallel to this axis, and the cross slide being perfectly at right angle to the axis. Demonstrated how the various knobs provide movements in these directions. Talked about backlash and how to compensate for it. Then inserted a piece of stock in the 3-jaw chuck and turned the motor on at a good speed to point out what might happen if clothing or hair were caught in the chuck. I then used the 42" TV for a brief presentation of safety rules and gave them a handout of the list including the important ones like NEVER leaving the key in the chuck, and rules about using a file or emery paper. Peter suggested avoiding emery cloth because it is so strong. Instead use strips of emery paper which tears easily and of course never wrapping stuff around your fingers. It also included instruction for startup and shutdown including cleaning the machine and oiling all exposed metal surfaces. Another handout included a list of useful links to YouTube channels including my own, Quinn Dunkie's BlondiHacks and Joe Pie's. Then we went to the tea room where we could all sit down for more theoretical discussions. We had a huge spread of lathe parts, tools, and accessories, There was also a show-and-tell section of things we had made. A small bronze bell was a favourite, bronze balls, bronze coins weighing exactly one Troy ounce (31.1 grams compared with the cooking ounce of 28 grams), a dodecahedron, ball turner, jigs, Hero's steam engine with parts made from stainless steel, brass, or spun copper, and a model gold mining stamper battery were on display. This section started by taking the jaws out of a large 3-jaw chuck so that they could see the internal mechanism with a scroll, and de
Started by Evan @ · Most recent @
New trav-a-dial 24
https://trav-a-dial.com/product/newgen-trav-a-dial/ Dave
Started by davesmith1800 @ · Most recent @
possible worm gear & some bike stuff 12
So did ya make the whole flange ? Any pic's ? Is Phil Wood still out there making hubs & bottom brackets ? They were too expensive for me back then animal On 3/26/24 8:58 AM, paul mcclintic via groups.io wrote:
Started by mike allen @ · Most recent @
Rust prevention 64
I may have mentioned this before, but I have a serious moisture/humidity issue here in WV. Similar issue as further South, except we tend to have cooler temperatures, especially at night so the tools are often still below the due point when the moisture increases during the day. It's a particular problem in my garage/shop which is uninsulated. I've solved this with my small precision tools by keeping them oiled and keeping them in gasket-sealed plastic containers with some dessicant packs. I thought I had solved this on my bench tools by coating them with Ballistol - only to find that it doesn't seem to hold up all that well over time. I went over to the lathe that I had coated heavily in Ballistol in January only to find rust patches on the ways. Came off easily enough with some fine scotchbrite, but I'd like to find something better. Thinking of trying Birchwood Casey Barricade, which is supposedly better than Ballistol and also made for firearms. Just wondering if anyone has a better solution. Wondering if just plain motor oil would be adequate.
Started by chrisser @ · Most recent @
possible worm gear & some bike talk 4
Back in the day if yer bike came with Mafac brakes it also came with a little tool set maybe the size of a pack of regular cigs . That little tool kit & Crescent wrench were the only tools some bikes ever saw during their lifetime after getting bucked in the bike shop . A lot has changed in the bike world since I left it . thanks animal On 3/25/24 5:17 PM, Chris Albertson wrote:
Started by mike allen @ · Most recent @
Locked linux off topic 3
I remember somebody speak about linux here I have a new touwer to remont in linux sombody can tel me which one is the best today I work on red hat 10 y ago but it is in server mode not in window type mode lile today help me please jack 47 71
Started by Jacques Savard @ · Most recent @
Material for riser block 20
I tend to machine whatever I have on hand or can scrounge. I'd like to make a riser block to replace the compound slide. I figure something like a 2x2x2 cube of steel would be pretty close - I just got a 4-jaw chuck so I should be able to machine it to size on the lathe. But I have nothing like that lying around. Went on ebay and didn't find much. Started looking at the online metals places. Cube like that is pretty reasonably priced although the shipping tends to be high. If I'm going to fork out that cash to a specialty place, I figure I should know what I'm getting. One of the options is 1018 cold rolled. Seems like a good choice. A36 is a bit cheaper but just barely. Some other sites list other steel alloys. Is 1018 reasonably machineable? Is there something else I should be looking for?
Started by chrisser @ · Most recent @
"welding" 19
My quest is not direct to a 7x12, however, it is close to EDM ? For next Christmas I have to connect many 2 mm iron strings together, in all directions. I can made 1 mm holes and screw or nail them together, I have done it on my protos. Soldering is also an alternative, however, not my favorite. The wires are in tension, so when I start soldering the second spot, the first (#¤%¤#) So I am asking for advice to shop a small “welder” for 2 mm iron wire. Only 500 “welding” connections. /johannes Mexico PS this subject is total new for me.
Started by Johannes @ · Most recent @
Using nitric acid to remove broken taps or drills from aluminum 69
Has anyone else here used concentrated nitric acid to remove broken taps or drills from aluminum? I tried it for the first time on Friday and it works great. The theory behind this is complicated, but basically, CONCENTRATED nitric acid attacks steel but does not attack aluminum. (DILUTE nitric attacks both). I was intrigued by this idea when I first learned about it many years ago, so I bought a quart of 67.2% nitric acid.* But I never needed it until Friday because I'm very careful using taps and drills. But on Friday I broke off a #25 drill in one of the final steps of making a special tool holder for my minilathe. (It's designed to hold a single-edged razor blade dead vertical in the tool post). This was originally a piece of aluminum scrap, but I'd already done several operations on it with my shaper and mini-mill, so ruining it at that point would've been a real bummer. This seemed like a time to try the acid. So I washed off the part with Dawn dishwashing liquid, rinsed it well, and blew the hole dry with compressed air. I figured the acid shouldn't have to fight its way through oil to get to the metal and it also shouldn't get diluted because dilute nitric acid attacks aluminum as well as steel. (Both of these precautions may have been needless, but this was my first time so I was being careful). Then I used a plastic soda straw to dribble a few drops of the concentrated acid into the hole. Nothing seemed to happen for several minutes and I was getting impatient. So after 10 minutes or so, I used a sliver of the same plastic straw to poke around in the hole and feel if the broken drill was loose yet. No, the drill wasn't loose -- it was gone, transformed into black sludge. I rinsed the part off in cold water and the hole was perfect. I was ready to start drilling again. There are, of course, other ways to remove steel taps and drills from aluminum, but they all take hours or days. Concentrated nitric acid is fast! (And I don't even know HOW fast. I discovered that the broken drill was gone after about 10 minutes, but it may have dissolved long before that). Also, the tiny amount of acid you need means you could probably dribble it into a horizontal hole (in, say, a motorcycle engine case). As long as you flush the area with plenty of water afterwards, it should work fine. So I recommend this method, except for the problem I describe below. ‐--------------------------- *When I wrote, "so I bought a quart of 67.2% nitric acid" above, I didn't mention the main downside. You're not gonna find concentrated acid at Home Depot and similar places, and nitric acid is harder to get than most. I've bought hydrochloric (muriatic) acid without difficulty (this IS at Home Depot and Lowes). I also once bought a quart of 98% sulfuric acid at an industrial chemical supply house. It came in a heavy-duty polyethylene bottle shipped normally in a sturdy cardboard box. But 10 or 15 years ago when I ordered the quart of nitric acid from that same supply house, the shipping was $30, which was a lot back then. (This is one reason I bought a whole quart. I only needed a little, but the shipping dwarfed the cost of the acid, so I ordered the big bottle to eliminate the chance I'd ever have to pay that shipping again). But what I got for my $30 was impressive, and I don't think you could get it for anywhere near that price nowadays: FedEx called me on the delivery day to ensure that I was home. Then it sent a truck and driver directly to my house in Staten Island from their distribution center in New Jersey, and the truck carried the driver, the nitric acid and nothing else. (And when I signed for it, the guy gave it to me as if he were handing me a live grenade). The acid was also VERY, VERY carefully packed. My sulfuric acid had been shipped in a heavy-duty polyethylene bottle packed in a cardboard box. By contrast, the nitric came in a brown glass bottle, plastic-wrapped, then surrounded by plastic netting. This, in turn, was encased in form-fitted Styrofoam inside a wooden crate, the outside of which was plastered with dire warnings about letting it tip over or bump against anything. All this seemed excessive to me then. I majored in chemistry in college and I'm used to handling acids. But I later read that shipping companies have had serious problems with nitric acid in the past when bottles tipped over, clunked together or broke, resulting in disasters and even deaths. So the extreme caution FedEx used in my shipment may have been as much to keep slapdash employees alert as to warn me. But I can't imagine what this kind of shipping would cost nowadays, or how long it would take. So unless you live within driving distance of a chemical supplier or you have some other way to get it, obtaining nitric acid to dissolve taps and drills may be financially impractical. By contrast, USING nitric acid tto dissolve taps and drills isn't a big deal, if you're familiar with handling acids. Getting any strong acid your eyes would be catastrophic and nitric produces nasty fumes. But if you have proper eye protection and ventilation, spilling a little on your hand, etc., is no problem if you PROMPTLY wash it off, and you only use enough to fill the hole where the broken tap or drill is. So in short I'd say concentrated nitric acid is an excellent way to remove broken taps and drills -- if you can find some. There's a 17th century recipe for hare soup that allegedly began, "first catch your hare." The same thing is true here. If you want to remove broken taps and drills with nitric acid, first get your acid. After that, it's easy. Mike Taglieri
Started by Miket_NYC @ · Most recent @
cleaning up from using nitric acid
so Mike what's the clean up process from yer acid test ? thanks animal
Started by mike allen @
"welding" Ice sledge
well , I tried thanks animal On 3/21/24 7:13 PM, Johannes Lavoll wrote:
Started by mike allen @
"welding" Ice sledge
Mike Sorry , no export from Mexico. Bad experience with xxS and border bureaucracy. /johannes
Started by Johannes @
Power tapping 13
I use this sometimes when power tapping for maybe a # 10 & up https://www.youtube.com/results?search_query=tapping+with+a+whalstrom+chuck they work pretty good & their great if doing as bunch of repetitive drilling with different size bits . https://lostcreekmachine.com/product/drill-chuck-keyless-automatic-morse-taper-2-1-2%e2%80%b3-wahlstrom-a/ animal
Started by mike allen @ · Most recent @
Starrett merger/acquisition 21
Vid dropped this morning by Mr. Pete about Starrett being acquired. "ATHOL, MA, March 11, 2024 – The L.S. Starrett Company (“Starrett” or the “Company”) (NYSE: SCX) today announced that it has entered into a definitive merger agreement in a go-private transaction with an affiliate of MiddleGround Capital (“MiddleGround”) in an all-cash transaction for $16.19 per share." https://www.youtube.com/watch?v=bh6gUpTyhqA I don't know if it's necessarily as bad as the video makes it out to be. Could actually be good for the company. But it seems like tool companies don't have a history of being better after these sorts of transactions.
Started by chrisser @ · Most recent @
An EDM for Tap removal 4
One of our group moderators, DrMico60, has built and then improved an EDM suitable for tap removal, see: http://mikesworkshop.weebly.com/a-spark-erosion-apparatus.html He provides enough info to allow building a modest cost unit which would remove broken taps or make holes in hard material like tool steel. For tap removal a hollow eroding tool just large enough to break into the flutes of the tap will reduce the amount of material eroded, speeding up the process. John
Started by GadgetBuilder @ · Most recent @
Powered tapping 7
I'm sorta amazed how many youtube videos show guys tapping under power. I know it's a bit of a must in a production setting, but I was always taught to tap by hand - ideally using some sort of guide or fixture. Do you guys do a lot of tapping under power? Just the idea makes me nervous.
Started by chrisser @ · Most recent @
Using nitric acid to remove broken taps or drills from aluminum, comment to the remark 14
Hi Mike, May I make a comment please: The original subject had nothing to do with the 7x12 mini-lathe group name. That said, since this off-topic wasn't criticized, I (and others) felt free to diverge from the original thread. I'm so sorry as well but, in the future, I strongly suggest that the threads MUST be in line with the group name and I promise I'll hardly stick to the rule. Have a nice day. Regards On 16.03.24 13:00, Miket_NYC via groups.io wrote:
Started by Pierre-Raymond Rondelle @ · Most recent @
Milling in a lathe. 2
20 years ago I had no mill so had to use my lathe and a Aloris tool post and holder it work great . If did a lot would done more by using use tool holder and plate bolt to holder. I found this that may give some ideas. Dave
Started by davesmith1800 @ · Most recent @
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