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Projects ?


chuck_uandr
 

Okay we all got pretty much the same saw.
It's an amazing little machine but it just cuts stuff.
What do you do with the stuff you cut ?
I cut and weld a lot 1 1/2" sq. 16ga. tubing. (I get it free)
I've made a welding table, a patio table, wood rack, a bench to
mount my clays thrower, saw stand to replace the sheet metal one
that came with my saw, and a bunch of other things.
Anybody making money with their saw ? Production work ? Auto feed ?
Who's got projects going ?
Who's using the vertical ? Whatcha cuttin ? Any tips ?


 


PROJECTS?? Well ...I'm into Industrial Electronics Engineering, mainly Instrumentation and Process Control. But I combined my Electronics skills?with Mechanical Engineering and I take on unusual projects especially designing and manufacturing custom machinery and stuff from Corrosion Monitoring Systems to Packaging Machines to Theatrical Props and stuff (I love?a wild?challenge). I used to use a commercial machine shop to do most of my work but found that I cannot get the finish I need and their schedules were off the wall. So I equipped my shop with a a 9x20 Lathe, Mini-Mill, 4x6 bandsaw, Drill Presses, MIG Welder?and a bunch of other machines and tooling. So now it's pretty much all done in-house except for really latge stuff which is farmed out to the commercial guys. (got a really, really?cool electronics instrumentation lab also).

I therefore use the 4x6 Bandsaw to cut stock for machining processes. I work with Steel, Stainless, Brass, Bronze, Aluminum, Phenolics, Teflon and the range of synthetics. The Bandsaw just about cuts it all. Modifications: Recirculating Coolant System, Worklamp?and Lenox Bi-Metal Blade .....See the photos section.? Project on the bench now: I am?building a CNC Universal 3-axis table. Initially this table will do panel engraving so I can produce my own labeled panels. Later, it will also accommodate a Plasma Cutter head or a Router. It's just about done save for some wiring to be completed before the "smoke test".

"NEVER WORKED A DAY IN MY LIFE? ...People pay me to play with these really cool toys!"

Cheers, Cletus 9Z4CLB

?


?



chuck_uandr wrote:
Okay we all got pretty much the same saw.
It's an amazing little machine but it just cuts stuff.
What do you do with the stuff you cut ?
I cut and weld a lot 1 1/2" sq. 16ga. tubing. (I get it free)
I've made a welding table, a patio table, wood rack, a bench to
mount my clays thrower, saw stand to replace the sheet metal one
that came with my saw, and a bunch of other things.
Anybody making money with their saw ? Production work ? Auto feed ?
Who's got projects going ?
Who's using the vertical ? Whatcha cuttin ? Any tips ?




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From the desk of:?
Cletus L. Berkeley, MIEEE
?
WARNING: This electronic document may contain privileged and/or proprietary information?intended for?the named recipient(s) only. If you have received this communication in error, please notify the sender immediately by return e-mail and subsequently destroy the document/file. Unlawful copying and/or dissemination of the information/data contained herein may be treated as copyright infringement and prosecuted as such.


Do you Yahoo!?


 

Well, it's just a saw... but before one came into my life... every
project that I wanted to developed ran into a road block... all my stock
was larger than the pieces I needed... and the prospect of hacksawing a
2" piece of steel was daunting... so the project would just be something
I would tackle someday... but now, I know I can cut the stock to size
with little effort... so now, if I ever get around to it...

Happiness is knowing you have the tools to make something... 8-)

Leo (pearland, tx)


S. Foo
 

Steel for knife blades I try and make (poorly..)
Micarta for the handles, sometimes wood.
Stock for turning projects.
A few times wood for home improvement projects when I needed a
narrower cut than the table saw would make. Worked really well.
angle pieces for various things--stands, jigs, etc.

I wouldn't want to go without it anymore, though.

--- In 4x6bandsaw@..., "chuck_uandr" <upandrunning@m...>
wrote:
What do you do with the stuff you cut ?


BOB & CINDY WRIGHT
 

What do you do with the stuff you cut ?
I own a company that makes ceiling mounted O scale (Lionel size)
train layouts. I cut up to 1,000 pcs of 3/8" square tube to make 1
bridge. I also do custom wrought iron work sometimes cutting 300 pcs
a day of bar stock. I have a whole pile of cutting aids to guage the
cuts with so all the parts are the same length. The big chunk of
steel I cut is for a home made milling machine I am making to cut
spur gears. I think these saws are the best thing going I hated them
in 1984 but I had a 9x12 Ridgid bandsaw to use..Bob


chuck_uandr
 

I can't hacksaw a piece of 1/2" anything straight so I know what you
mean.
What are you making with 2" steel ?


chuck_uandr
 

Knife making is cool !
I see a lot of custom knives in one of the mags I read, American
Handgunner. The prices I see are way out of my budget but they sure
are beautiful to look at.
Best I can do for now is a Benchmade a Kershaw and a half dozen or
so Bucks and nonames.
I'd love to see your work. If you have pics you can send them to me
off board if you like.
Do you have one of those power hammers.
Saw you in action on TV once - awesome !


Steve Roberts
 

¿ªÔÆÌåÓý

9Z4CLB de VE3LEH
Hello Cletus, I see you are located in Belmont on the lovely islands of Trinidad and Tobago.
Your facility certainly sounds very good indeed and you keep very active on projects.
My metal working shop supports my wood machinery in making special tools and spindles and the 4x6 is in constant use. Presently thinking of trying out a carbide tipped blade.
I will look for you on the Africana Net on 21.335 MHz at 1700 Zulu. Have you mounted your tri band antenna to the tower yet?
Safe chip cutting and watch those stray electrons!
Steve Roberts~Professional Engineer
Toronto

----- Original Message -----
Sent: Monday, November 17, 2003 8:25 PM
Subject: Re: [4x6bandsaw] Projects ?


PROJECTS?? Well ...I'm into Industrial Electronics Engineering, mainly Instrumentation and Process Control. But I combined my Electronics skills?with Mechanical Engineering and I take on unusual projects especially designing and manufacturing custom machinery and stuff from Corrosion Monitoring Systems to Packaging Machines to Theatrical Props and stuff (I love?a wild?challenge). I used to use a commercial machine shop to do most of my work but found that I cannot get the finish I need and their schedules were off the wall. So I equipped my shop with a a 9x20 Lathe, Mini-Mill, 4x6 bandsaw, Drill Presses, MIG Welder?and a bunch of other machines and tooling. So now it's pretty much all done in-house except for really latge stuff which is farmed out to the commercial guys. (got a really, really?cool electronics instrumentation lab also).

I therefore use the 4x6 Bandsaw to cut stock for machining processes. I work with Steel, Stainless, Brass, Bronze, Aluminum, Phenolics, Teflon and the range of synthetics. The Bandsaw just about cuts it all. Modifications: Recirculating Coolant System, Worklamp?and Lenox Bi-Metal Blade .....See the photos section.? Project on the bench now: I am?building a CNC Universal 3-axis table. Initially this table will do panel engraving so I can produce my own labeled panels. Later, it will also accommodate a Plasma Cutter head or a Router. It's just about done save for some wiring to be completed before the "smoke test".

"NEVER WORKED A DAY IN MY LIFE? ...People pay me to play with these really cool toys!"

Cheers, Cletus 9Z4CLB

?


?



chuck_uandr wrote:
Okay we all got pretty much the same saw.
It's an amazing little machine but it just cuts stuff.
What do you do with the stuff you cut ?
I cut and weld a lot 1 1/2" sq. 16ga. tubing. (I get it free)
I've made a welding table, a patio table, wood rack, a bench to
mount my clays thrower, saw stand to replace the sheet metal one
that came with my saw, and a bunch of other things.
Anybody making money with their saw ? Production work ? Auto feed ?
Who's got projects going ?
Who's using the vertical ? Whatcha cuttin ? Any tips ?




To unsubscribe from this group, send an email to:
4x6bandsaw-unsubscribe@...



Your use of Yahoo! Groups is subject to the .


From the desk of:?
Cletus L. Berkeley, MIEEE
?
WARNING: This electronic document may contain privileged and/or proprietary information?intended for?the named recipient(s) only. If you have received this communication in error, please notify the sender immediately by return e-mail and subsequently destroy the document/file. Unlawful copying and/or dissemination of the information/data contained herein may be treated as copyright infringement and prosecuted as such.


Do you Yahoo!?


To unsubscribe from this group, send an email to:
4x6bandsaw-unsubscribe@...



Your use of Yahoo! Groups is subject to the .


 

You wrote:
"What are you making with 2" steel ?"

I wrote that post with sorta "tongue in cheek".

However, here is what I have done with my saw.

Cut 4" x 4" square steel tubing (3/16" walls) for my neighbor's travel
trailer bumper.

Cut aluminum plate and bars for various projects (like to work with
aluminum)

Brass and steel bars as needed.

As for as using the saw in the vertical position, I made a game piece
out of 1/8" stainless steel plate. This "train" spinner is about 8" in
diameter, and has rectangular cut-outs around the perimeter and one in
the center. (cut-outs fit domino pieces)

This was tough, wore out a carbon steel blade doing it. (made me
appreciate bi-metal) I had no bi-metal with the teeth close enough for
the thin metal.

The one feature that I like the most is the fact that you can cut the
stock almost to the exact size. (when i used my old hacksaw, i allowed
1/8" for crooked cuts)

Leo (pearland, tx)