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Re: Saw mod fixes

Allen Sparks
 

Set the base casting up on my mill, angles yes, loosen
the clamp bolt.

Sparky

--- Alan Rothenbush <alan@...> wrote:
2 Slot and nut remachined so movable jaw doesn't
flop around.

Remachined how ? Can you still cut angles ?

Alan

--

Alan Rothenbush | Before me things
create were none, save things
Academic Computing Services | Eternal, and eternal
I endure.
Simon Fraser University | All hope abandon ye
who enter here.
Burnaby, B.C., Canada |

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Re: Hydralics On 4 X 6 Cheap

 

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Alan
?
1. Yes the red "thing" is the knob used to adjust the resistance.
?
2. Its about 1/4 turn so there is still some resistance & 1/2 turn lets it go fairly loose.
?
3. The reason you can't mount it that way is the hydro unit will be in the way when long stock is clamped in the vise due to the plumbing of the unit.
?
I have seen the hydro units mounted in front by using the bolts on the gear box & bolted to the frame but I can't find the site I saw it on.
?
Rod
?
?
?

----- Original Message -----
Sent: Sunday, January 25, 2004 9:53 PM
Subject: Re: [4x6bandsaw] Re: Hydralics On 4 X 6 Cheap

> Here is the url for the hydro cylinder

Rod;

Nine bucks !? That's pretty cheap, all right, and has me a whole lot more
excited about yet another modification to a machine.?

( My wife keeps asking "yes, that's nice dear, but when are you actually
going to make something with your tools, instead of just them
all the time?")

A few questions, if I may.

1. I guess the big red "thing" is part of a valve, used to adjust the hydraulic
resistance, right ?

2. If so, how much rotation of the knob is required to go from free to "as
stiff as you'd ever need".

3. Could the whole setup have been fabricated such that the cylinder lays
flat, in roughly the same position and orientation as the spring ?

You see, just yesterday I came up with a nice square stand that JUST fits a
particular space in my very cramped shop.? The stand is about 16 x 24 x 20"
high.? ( It was 28 inches high, but 3 hours of cutting followed by 2 minutes
of welding cut it down to 20 inches, and so the bandsaw now fits under the
bench.)

There's really no room to hang things out the left, as you have done, or the
stand won't go into the space.? Things could go inside the angle iron ( the
frame is just 12 pieces, welded into a box ), but if a lot of rotation of
the valve is required for operation, that could get old in a hurry.

Any thoughts ?

Alan






--

Alan Rothenbush???????????? |? Before me things create were none, save things
Academic Computing Services |? Eternal, and eternal I endure.
Simon Fraser University???? |? All hope abandon ye who enter here.
Burnaby, B.C., Canada?????? |??????????????????



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Re: Saw mod fixes

Alan Rothenbush
 

2 Slot and nut remachined so movable jaw doesn't flop around.
Remachined how ? Can you still cut angles ?

Alan

--

Alan Rothenbush | Before me things create were none, save things
Academic Computing Services | Eternal, and eternal I endure.
Simon Fraser University | All hope abandon ye who enter here.
Burnaby, B.C., Canada |


Re: Hydralics On 4 X 6 Cheap

Alan Rothenbush
 

Here is the url for the hydro cylinder
Rod;

Nine bucks ! That's pretty cheap, all right, and has me a whole lot more
excited about yet another modification to a machine.

( My wife keeps asking "yes, that's nice dear, but when are you actually
going to make something with your tools, instead of just <improving> them
all the time?")

A few questions, if I may.

1. I guess the big red "thing" is part of a valve, used to adjust the hydraulic
resistance, right ?

2. If so, how much rotation of the knob is required to go from free to "as
stiff as you'd ever need".

3. Could the whole setup have been fabricated such that the cylinder lays
flat, in roughly the same position and orientation as the spring ?

You see, just yesterday I came up with a nice square stand that JUST fits a
particular space in my very cramped shop. The stand is about 16 x 24 x 20"
high. ( It was 28 inches high, but 3 hours of cutting followed by 2 minutes
of welding cut it down to 20 inches, and so the bandsaw now fits under the
bench.)

There's really no room to hang things out the left, as you have done, or the
stand won't go into the space. Things could go inside the angle iron ( the
frame is just 12 pieces, welded into a box ), but if a lot of rotation of
the valve is required for operation, that could get old in a hurry.

Any thoughts ?

Alan






--

Alan Rothenbush | Before me things create were none, save things
Academic Computing Services | Eternal, and eternal I endure.
Simon Fraser University | All hope abandon ye who enter here.
Burnaby, B.C., Canada |


Re: Downfeed control

Richard Albers
 

--- In 4x6bandsaw@..., Alan Rothenbush <alan@s...> wrote:

<Snip>
That still leaves my original query .. why do I require additional
weight
whereas everyone else with seemingly identical machines do not ? ...
Have you perhaps replaced the original motor? With a heavier one?
That's one possibility.

RA


Re: Hydralics On 4 X 6 Cheap

 

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Steve
?
Thanks for the comments. I don't have a site right now but want to work on getting one. The hydraulic unit is what is used for sporting equipment like stair steppers, I'll post the site I purchased it from below. Definitely get?a Lennox?10-14 bi-metal blade you won't regret it. They cut way faster & last longer than the carbon steel blade?the saw?came with.
?
Here is the url for the hydro cylinder
?
Enjoy
?
Rod
?

----- Original Message -----
Sent: Sunday, January 25, 2004 8:42 PM
Subject: [4x6bandsaw] Re: Hydralics On 4 X 6 Cheap

Hi Rod,
Nice pics and work. Do you have a site with the info on this mod? Is
that hydraulic cyl a door closer? sorry to be so out of it, but I
just got this thing and am learning. BTW, do the 10-14 bimetal blades
cut faster or just last longer than the one that came on the saw?
Trying to decide if I should replace before it wears out. Seems to
work pretty good.
Thanks,
Steve

--- In 4x6bandsaw@..., "rangerod1" wrote:
> Hey guys just uploaded some pics of the hydralic unit I just added
to
> my saw in the Rod's Pics folder. I spent approx $20 with the
hydralic
> unit & metal total. I want to thank Kerry Pinkerton for turning me
on
> to the hydralic unit works like a charm. If anyone want more
detailed
> pics send an e-mail & I'll get them to you as soon as I can. Next
the
> Coolant upgrade Then to fix that crappy vise. Well enjoy.
>
> Rod




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Re: Hydralics On 4 X 6 Cheap

Steve Hebert
 

Hi Rod,
Nice pics and work. Do you have a site with the info on this mod? Is
that hydraulic cyl a door closer? sorry to be so out of it, but I
just got this thing and am learning. BTW, do the 10-14 bimetal blades
cut faster or just last longer than the one that came on the saw?
Trying to decide if I should replace before it wears out. Seems to
work pretty good.
Thanks,
Steve

--- In 4x6bandsaw@..., "rangerod1" <rangerod@n...> wrote:
Hey guys just uploaded some pics of the hydralic unit I just added
to
my saw in the Rod's Pics folder. I spent approx $20 with the
hydralic
unit & metal total. I want to thank Kerry Pinkerton for turning me
on
to the hydralic unit works like a charm. If anyone want more
detailed
pics send an e-mail & I'll get them to you as soon as I can. Next
the
Coolant upgrade Then to fix that crappy vise. Well enjoy.

Rod


Saw mod fixes

sparky4619
 

Here is a few pictures (Sparky's folder) of my saw fixes to date.

1 Base beefed up, solid as a rock now.

2 Slot and nut remachined so movable jaw doesn't flop around.

3 Vise screw extended, can easily run the vise with head down.

Later

Sparky


Re: Downfeed control

Alan Rothenbush
 

On Sat, Jan 24, 2004 at 08:17:18PM -0600, dswr@... wrote:
I thought my suggestions were a wee bit too obvious. 8-)
I'll forgive you .. one day. <G>


I think any of these saws will cut faster with added pressure on the
blade. The limiting factors are power available and temperature
elevation of the blade.

As long as the blade does not stall and the temper is not drawn from the
blade, everything should be ok. (wear of the moving parts may be
greater)
I keep a close eye on the motor temperature, but while it does warm up
after 5 minutes or so of cutting, it never gets really hot, even after
an hour or better of continuous operation.

I'm currently using an 18 TPI blade. I bought it to cut a bunch of square
tubing, then was too lazy to change it before cutting some solid stock.

The solid stock cut just fine, great in fact, better than the 10-14 I had
been using. So on it stays.

Aluminum is a different matter, though. The coarser blade jams much less
frequently (if at all) than the finer on Al.

But an aquarium pump and coolant is in my immediate future; we'll see if
that helps the jamming problem.


Thanks for all the thoughts, gang !


Alan
--

Alan Rothenbush | Before me things create were none, save things
Academic Computing Services | Eternal, and eternal I endure.
Simon Fraser University | All hope abandon ye who enter here.
Burnaby, B.C., Canada |


Re: Downfeed control

 

I thought my suggestions were a wee bit too obvious. 8-)

I think any of these saws will cut faster with added pressure on the
blade. The limiting factors are power available and temperature
elevation of the blade.

As long as the blade does not stall and the temper is not drawn from the
blade, everything should be ok. (wear of the moving parts may be
greater)

The above is my opinion and may be worth the proverbial two cents! 8-)

Leo (pearland, tx)


Re: Downfeed control

Alan Rothenbush
 

On Sat, Jan 24, 2004 at 06:20:13PM -0600, dswr@... wrote:
These saws should cut ok without additional weight added. Is your blade
dull, or installed with the teeth facing the wrong direction?
No, the teeth aren't dull and certainly aren't installed backwards.

And it's not that it won't cut without added weight, but cuts WAY
faster with it.

I would guess that my current blade has 100 hours on it, more or less,
and even abusing it this way, shows no sign of needing replacement.

Alan

--

Alan Rothenbush | Before me things create were none, save things
Academic Computing Services | Eternal, and eternal I endure.
Simon Fraser University | All hope abandon ye who enter here.
Burnaby, B.C., Canada |


Re: Downfeed control

 

These saws should cut ok without additional weight added. Is your blade
dull, or installed with the teeth facing the wrong direction?

Leo (pearland, tx)


Re: Downfeed control

 

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Alan
?
What pitch blade are you using at this time? Another feature of the hydraulics is you should be able to use a coarser blade & control the downfeed so it does not strip the teeth off. Maybe your saw head is binding on the shaft it swivels on? Good luck with your trouble shooting.
?
Rod

----- Original Message -----
Sent: Saturday, January 24, 2004 10:55 AM
Subject: Re: [4x6bandsaw] Downfeed control

On Sat, Jan 24, 2004 at 09:30:32AM -0800, rangerod wrote:
> Alan
>
> Well I guess I am just spoiled that way: ) I like having the control on the saw head not just going down but holding the head in place while moving the stock instead of lifting the head all the way up.

I must admit that in the EXTREMELY cramped confines of my TINY shop, not
having to lift the head all the way, all the time, would be a welcome
addition ...

> Now I also can ADD weight on the saw head & not have to figure out how much weight I have on it I'll just adjust it with the hydraulics.

Hmmm, good point .. very good point.? Add the max required weight all at once,
then adjust hydraulically based upon stock.


That still leaves my original query .. why do I require additional weight
whereas everyone else with seemingly identical machines do not ? ...

Oh well, I'm about to make another stand for mine, which will require a
complete disassembly.? I'll stare at things then and maybe find a source
of friction currently unknown.

Alan

--

Alan Rothenbush???????????? |? Before me things create were none, save things
Academic Computing Services |? Eternal, and eternal I endure.
Simon Fraser University???? |? All hope abandon ye who enter here.
Burnaby, B.C., Canada?????? |??????????????????


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  • To visit your group on the web, go to:

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Re: Downfeed control

Alan Rothenbush
 

On Sat, Jan 24, 2004 at 09:30:32AM -0800, rangerod wrote:
Alan

Well I guess I am just spoiled that way: ) I like having the control on the saw head not just going down but holding the head in place while moving the stock instead of lifting the head all the way up.
I must admit that in the EXTREMELY cramped confines of my TINY shop, not
having to lift the head all the way, all the time, would be a welcome
addition ...

Now I also can ADD weight on the saw head & not have to figure out how much weight I have on it I'll just adjust it with the hydraulics.
Hmmm, good point .. very good point. Add the max required weight all at once,
then adjust hydraulically based upon stock.


That still leaves my original query .. why do I require additional weight
whereas everyone else with seemingly identical machines do not ? ...

Oh well, I'm about to make another stand for mine, which will require a
complete disassembly. I'll stare at things then and maybe find a source
of friction currently unknown.

Alan

--

Alan Rothenbush | Before me things create were none, save things
Academic Computing Services | Eternal, and eternal I endure.
Simon Fraser University | All hope abandon ye who enter here.
Burnaby, B.C., Canada |


Re: Downfeed control

 

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Ken
?
Just make sure you make the fit as close as possible, the tighter the fit the better the bracket will work.
?
Rod

----- Original Message -----
From: Ken Watts
Sent: Saturday, January 24, 2004 9:44 AM
Subject: Re: [4x6bandsaw] Downfeed control

Rod
??? Nope no mill or lathe here. Someday maybe. Guess I'll put the bender to use and bend some strap to fit,should work ok. Thanks for the great pics.
??? ??? ??? ??? ??? ??? ??? ??? ??? ??? Ken
?



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Re: Downfeed control

Ken Watts
 

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Rod
??? Nope no mill or lathe here. Someday maybe. Guess I'll put the bender to use and bend some strap to fit,should work ok. Thanks for the great pics.
??? ??? ??? ??? ??? ??? ??? ??? ??? ??? Ken
?


Re: Downfeed control

 

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Alan
?
Well I guess I am just spoiled that way: )?I like having the control on the saw head not just going down but holding the head in place while moving the stock instead of lifting the head all the way up. Now I also can?ADD weight on the saw head & not have to?figure out how?much weight I have on it I'll just adjust it with the hydraulics. Thanks for the comment on my workmanship.
?
Rod

----- Original Message -----
Sent: Saturday, January 24, 2004 9:07 AM
Subject: Re: [4x6bandsaw] Downfeed control

After seeing Rod's wonderful workmanship, it occurs to me that I must
be doing something wrong.

You see, I have no need to slow things down, on the way down.

In fact, I've removed that useless spring and its flesh-eating
handle.? In fact, I routinely ADD weight to cuts; Al, mild steel
and even tool steel ...

Alan

--

Alan Rothenbush???????????? |? Before me things create were none, save things
Academic Computing Services |? Eternal, and eternal I endure.
Simon Fraser University???? |? All hope abandon ye who enter here.
Burnaby, B.C., Canada?????? |??????????????????



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Re: Downfeed control

Alan Rothenbush
 

After seeing Rod's wonderful workmanship, it occurs to me that I must
be doing something wrong.

You see, I have no need to slow things down, on the way down.

In fact, I've removed that useless spring and its flesh-eating
handle. In fact, I routinely ADD weight to cuts; Al, mild steel
and even tool steel ...

Alan

--

Alan Rothenbush | Before me things create were none, save things
Academic Computing Services | Eternal, and eternal I endure.
Simon Fraser University | All hope abandon ye who enter here.
Burnaby, B.C., Canada |


Re: Downfeed control

 

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Ken
?
I made part 1 out of solid stainless stock but the same desired effect could be achieved with some pipe the is the size of the hydraulic unit body.?1/4" steel strap rolled to fit then dremmel the slots into it if you don't have access to a mill.
?
Rod

----- Original Message -----
From: ACiDiAC
Sent: Saturday, January 24, 2004 7:47 AM
Subject: [4x6bandsaw] Downfeed control

Rod,
??? What did you fashion part number one out of? I have ordered the
same style piston for my saw and was just wondering. Thanks
Ken




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Downfeed control

ACiDiAC
 

Rod,
What did you fashion part number one out of? I have ordered the
same style piston for my saw and was just wondering. Thanks
Ken