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Re: Entire head coming down at an angle?


 

Sounds like it's coming together Dave.
You need the shaft to be a nice no-wiggle rotating fit in the pivot arm casting (and in the RHS of the sawframe too of course)
You can to take the pivot arm casting off the existing pivot shaft with the sawframe horizontal resting on its stop and it remains stable (pic1).
That way you can try the fit of the new shaft on the pivot arm casting before you do any machining. Use whichever?shaft (new or old one) has the best fit.
As I said in the?writeup, the old shaft was too tight on the pivot arm casting of my old saw so I had to relieve it ever so slightly with wet&dry paper.? However on another saw I'm working on (made by the same manufacturer), the pivot arm casting is quite sloppy on its existing pivot shaft. I might have to turn a shaft out of?something bigger to?get the right fit.??
Also different shafting has different diameter tolerances, so it will pay to check before you do anything.? ?
These things are just not rigid.? Castings look solid but they're all elastic.? When you undo to the joint between?the pivot arm casting and the saw frame don't be surprised if it springs apart (pic2).? Of course removing it to check the fit will upset the horizontal squareness.? You can help yourself at reassembly and re-aligning time by putting in some adjustment screws into the edge of the pivot arm casting (pic3).? I used?M6, because that's normal here, but you should use?3/16 or 1/4" UNF rather than UNC if you have the tap (UNC is still heaps better than not doing it though!).? Note:?
  • one in from each side.
  • I just eyeballed it and drew lines on the casting with a pencil for where to?drill?
  • These?2 screws replace the difficult-to- make adjustment?plate Rick and I both made versions of.? It's something that I did in 5min each on the mill (pic4)
  • I replaced?the soft metric headed 5/16UNC bolts in the pivot arm with SHCS's?that?have 3/4" unthreaded shank and cut to length,so the adjustment?screws are not bearing on threads (can see in the 1st pic)
  • Uses a 6mm thick clamp plate (65mm long, holes 40mm apart, starting 10mm in from one end and 10mm in from edge of 25mm wide strap), rather than using the std thick washers, because I needed to mill/file out the slots to get the saw to cut horizontally square, Need to round the edges of the plate to clear fillets in the casting (also pic 1)?
While you're at it do the same mod (that Rick devised) to the back of each guide bracket (pic5).? It is SOOO useful in setting up, as you don't lose the back support roller setting when setting the angle of the blade square to the vice table. Just drop into the milling vice and line up by eye. Another?10 min well spent?
Have at it - jv


On Fri, Dec 18, 2020 at 2:20 PM David Pidwerbecki <dpidwerbecki@...> wrote:
Hi John,

I've been going through your paper on how to square my saw.? ?I worked on the vise slot to make the slot thickness consistent.? My slot thickness was tapered about 0.080" from from the stationary vise jaw to the slot nearest to the hand wheel.? ?It took some effort, but I filed it down to a reasonably flat surface.? ?My acme nut is not at the table height so I just left it as is.? ?I readjusted my blade angle so it is vertical to the bed.? ?When I put my saw on the new stand, things shifted a little bit.

I have some cold rolled 5/8" steel rod, so I'll just make a new shaft to fix the vertical alignment issues.? ?I bought a stick of 1"x4" MDF to provide plenty of stock to make cuts and measurements.? This work will have to wait until the weekend.? ?My day tomorrow will be completely full of home projects.

Thanks again for writing this all up!

Dave

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