On Mon, Aug 30, 2010 at 1:26 PM, cagamba <cagamba@...> wrote:
I'm referring to the use of miniature neon bulbs and such for the purpose
of creating a colon SIGN (:) to separate the pairs of tubes corresponding to
hours, minutes and seconds on our clocks.
Here's what I've been doing lately.
I use 4 insulated thin metal tubes to position two small neon bulbs, one
just above and slightly behind the other.
You do need some small neon lamps. Allspectrum.com used to have some nice
3mmx8mm bulbs, but I don't see them in stock anymore. The 3.2mm here:
might be okay, but not too sure about
that color.
Next get some (approx) .030" OD and >=.015 ID metal tubing. The ID has to
be a little larger then the lead diameter of the neons. I've used SS
hypodermic tubing (very stiff), but copper (or brass) will also work. Copper
deforms easily, but at least you can solder it.
SS tubing can be had from amazon
and thin copper tubing is on ebay
(one
example)
You also need some thin clear heatshrink tubing (3/64").
I cut 4 pieces ( two matched sets) of the metal tubing to the height I
like, two are for the front neon, and are somewhat shorter. Heatshrink the
length of tubing except for about an 1/8" on the bottom that will be
inserted into the PCB. I like using clear heatshrink because after you
shrink it, it practically disappears and you can really see the metal
tubing's natural color (copper does look pretty nice).
If the tubing is copper you can just solder it into a PCB, If stainless,
you'll have to use millmax (or equiv) sockets, because it's almost
impossible to solder stainless steel.
The neons lamps leads just insert into the top ends of the tubing. Leave
the neon's leads long and friction makes the electrical contact, there's no
nead to actually solder the lamps into the tubes. You'll have to do your own
PCB or arrange something else to hold the lower ends of the tubes in place.
I tend to leave the nixies exposed on my clocks, the neon support tubes are
thin enough that you don't really notice them. Between the nixie tubes
blocking physical access, and the heatshrink, I'm not really worried about
the risk of shock. But I do make sure to put high value resistors on the
anode lines leaving the clock body.
You can see some pictures of the technique in fabulous blurry nixievision
here:
-carl