¿ªÔÆÌåÓý


File /5)Charts_&_Tables/8 Hardness Tester.pdf uploaded #file-notice

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The following items have been added to the Files area of the [email protected] group.

By: davesmith1800 <davesmith1@...>

Description:
No mark hardness tester Also fun project I have had one since the 1970¡¯s


Charts and tables

 
Edited

?
/g/minilathe/files/5%29Charts_&_Tables
For some reason #8 did not downloading to my phone later today turn a real computer and get done. It is on hardness testing?
I like leaves no marks on finished parts.?
?
The biggest cost in the plexiglass tube.
Today I use a ?" diameter ball bearing so if drop on floor I can find the ball.??
At one time I had Rockwell tester but it leaves a mark after testing not good on new parts.
It is nice easy useful project too.?
?
The Mohs hardness is easier for looking for materials scratch and go with magnic. All do is use like pencil of few type of hardness , magnetic and tape and ready for material hunting.?
The magnic is good see steel or not and 300 series and 400. FYI Most avoid 400 and it is magnic will work hardened to glass?
?
Dave?
.?


Re: Mini lathe 7 x12 14 8 shop drill press mill wood working sextant clocks gear milling equipment engine tractor rebuilding repair Mini lathe 7 x12 14 8 shop drill press mill wood working sextant clocks gear milling equipment engine tractor rebuilding repair Mini lathe 7 x12 14 8 shop drill press mill wood working sextant clocks gear milling equipment engine tractor rebuilding repair Mini lathe 7 x12 14 8 shop drill press mill wood working sextant clocks gear milling equipment engine tractor rebuil

 

I do not change much since the? dinosaurs aga other than a lot better graphics.??
?
Dave?
?
On Mon, Feb 10, 2025 at 09:53 AM, Jerry Durand wrote:

Switch Mode Power Supplies have at minimum 20 mS hold-up.? In reality they have more, but not necessarily a lot more.

I built a factory control system for the DOE way back when and used an unregulated "Ugly" brand power supply for the 24V.? BIG transformer, BIGGER capacitors.? Worked great.? Cheap (for the time).

Upper right corner of left enclosure


Me working on version 2.? I said it was way back in time, there are dinosaurs outside!





On 10-Feb-25 20:44, Bill in OKC too via groups.io wrote:
In 1986 I was attending an Army Satellite terminal training class? at Ft. Gordon, GA. Had a bad storm that night that shut down our terminal. I'd been writing a letter on the Heathkit. H89 computer when I left for class. Expected it to be shut down when I got back to the dorm. Nope! The filter caps in that power supply were the size of my fists. It was only a transient power hit, but it took down the relatively modern MILSPEC satellite terminal, and didn't touch the monstrous linear old-school linear power supply.?
?
Bill in OKC?
?
William R. Meyers, MSgt, USAF(Ret.)
?


Re: Mini lathe 7 x12 14 8 shop drill press mill wood working sextant clocks gear milling equipment engine tractor rebuilding repair Mini lathe 7 x12 14 8 shop drill press mill wood working sextant clocks gear milling equipment engine tractor rebuilding repair Mini lathe 7 x12 14 8 shop drill press mill wood working sextant clocks gear milling equipment engine tractor rebuilding repair Mini lathe 7 x12 14 8 shop drill press mill wood working sextant clocks gear milling equipment engine tractor rebuil

 

¿ªÔÆÌåÓý

Switch Mode Power Supplies have at minimum 20 mS hold-up.? In reality they have more, but not necessarily a lot more.

I built a factory control system for the DOE way back when and used an unregulated "Ugly" brand power supply for the 24V.? BIG transformer, BIGGER capacitors.? Worked great.? Cheap (for the time).

Upper right corner of left enclosure


Me working on version 2.? I said it was way back in time, there are dinosaurs outside!





On 10-Feb-25 20:44, Bill in OKC too via groups.io wrote:

In 1986 I was attending an Army Satellite terminal training class? at Ft. Gordon, GA. Had a bad storm that night that shut down our terminal. I'd been writing a letter on the Heathkit. H89 computer when I left for class. Expected it to be shut down when I got back to the dorm. Nope! The filter caps in that power supply were the size of my fists. It was only a transient power hit, but it took down the relatively modern MILSPEC satellite terminal, and didn't touch the monstrous linear old-school linear power supply.?

Bill in OKC?

William R. Meyers, MSgt, USAF(Ret.)



Re: Mini lathe 7 x12 14 8 shop drill press mill wood working sextant clocks gear milling equipment engine tractor rebuilding repair Mini lathe 7 x12 14 8 shop drill press mill wood working sextant clocks gear milling equipment engine tractor rebuilding repair Mini lathe 7 x12 14 8 shop drill press mill wood working sextant clocks gear milling equipment engine tractor rebuilding repair Mini lathe 7 x12 14 8 shop drill press mill wood working sextant clocks gear milling equipment engine tractor rebuil

 

In 1986 I was attending an Army Satellite terminal training class? at Ft. Gordon, GA. Had a bad storm that night that shut down our terminal. I'd been writing a letter on the Heathkit. H89 computer when I left for class. Expected it to be shut down when I got back to the dorm. Nope! The filter caps in that power supply were the size of my fists. It was only a transient power hit, but it took down the relatively modern MILSPEC satellite terminal, and didn't touch the monstrous linear old-school linear power supply.?

Bill in OKC?

William R. Meyers, MSgt, USAF(Ret.)

Aphorisms to live by:
Good judgement comes from experience. Experience comes from bad judgement.?
SEMPER GUMBY!
Improvise, Adapt, and Overcome.
Physics doesn't care about your schedule.
The only reason I know anything is because I've done it wrong enough times to START to know better.
Expect in one hand, expectorate in the other. See which one gets full first.



On Monday, February 10, 2025 at 10:41:09 AM CST, Jerry Durand via groups.io <jdurand@...> wrote:


It's what I mentioned about modern power supplies, an inverter welder is
a SMPS (Switched Mode Power Supply).? It converts the mains power to
DC.? Then Switches that at a high frequency.? This means the transformer
is much much smaller.? You won't find big iron transformers in these,
just small ferrite (a magnetic ceramic) transformers.

I remember when these first came out, I worked at a MIL testing lab in
the USA.? We were amazed but concerned that the output voltage wasn't
quite as clean as our big, boat-anchor sized, linear power supplies.


On 10-Feb-25 19:13, davesmith1800 wrote:
> I wonder how make they make inverter welders so light today.
> It was Aluminum winding onsecondary side now they lighter.
> Now it is high frequency is about what know.
> Dave
>






Re: Mini lathe 7 x12 14 8 shop drill press mill wood working sextant clocks gear milling equipment engine tractor rebuilding repair Mini lathe 7 x12 14 8 shop drill press mill wood working sextant clocks gear milling equipment engine tractor rebuilding repair Mini lathe 7 x12 14 8 shop drill press mill wood working sextant clocks gear milling equipment engine tractor rebuilding repair Mini lathe 7 x12 14 8 shop drill press mill wood working sextant clocks gear milling equipment engine tractor rebuil

 

Yep. Higher the frequency the lighter the wiring can be. Back in the day, aircraft electronics were run at 400hz, instead of the 60hz we use in households and industry. Switching would save a lot on expensive materials, but we'd have to remake EVERYTHING!?

Bill in OKC?

William R. Meyers, MSgt, USAF(Ret.)

Aphorisms to live by:
Good judgement comes from experience. Experience comes from bad judgement.?
SEMPER GUMBY!
Improvise, Adapt, and Overcome.
Physics doesn't care about your schedule.
The only reason I know anything is because I've done it wrong enough times to START to know better.
Expect in one hand, expectorate in the other. See which one gets full first.



On Monday, February 10, 2025 at 10:13:12 AM CST, davesmith1800 <davesmith1@...> wrote:


I wonder how make they make inverter welders so light today.?
?
It was Aluminum winding onsecondary side now they lighter.
?
Now it is high frequency is about what know.?
?
Dave?
?


Re: Mini lathe 7 x12 14 8 shop drill press mill wood working sextant clocks gear milling equipment engine tractor rebuilding repair Mini lathe 7 x12 14 8 shop drill press mill wood working sextant clocks gear milling equipment engine tractor rebuilding repair Mini lathe 7 x12 14 8 shop drill press mill wood working sextant clocks gear milling equipment engine tractor rebuilding repair Mini lathe 7 x12 14 8 shop drill press mill wood working sextant clocks gear milling equipment engine tractor rebuil

 

It's what I mentioned about modern power supplies, an inverter welder is a SMPS (Switched Mode Power Supply).? It converts the mains power to DC.? Then Switches that at a high frequency.? This means the transformer is much much smaller.? You won't find big iron transformers in these, just small ferrite (a magnetic ceramic) transformers.

I remember when these first came out, I worked at a MIL testing lab in the USA.? We were amazed but concerned that the output voltage wasn't quite as clean as our big, boat-anchor sized, linear power supplies.

On 10-Feb-25 19:13, davesmith1800 wrote:
I wonder how make they make inverter welders so light today.
It was Aluminum winding onsecondary side now they lighter.
Now it is high frequency is about what know.
Dave


Re: Mini lathe 7 x12 14 8 shop drill press mill wood working sextant clocks gear milling equipment engine tractor rebuilding repair Mini lathe 7 x12 14 8 shop drill press mill wood working sextant clocks gear milling equipment engine tractor rebuilding repair Mini lathe 7 x12 14 8 shop drill press mill wood working sextant clocks gear milling equipment engine tractor rebuilding repair Metal standards

 

I wonder how make they make inverter welders so light today.?
?
It was Aluminum winding onsecondary side now they lighter.
?
Now it is high frequency is about what know.?
?
Dave?
?


Re: Mini lathe 7 x12 14 8 shop drill press mill wood working sextant clocks gear milling equipment engine tractor rebuilding repair Mini lathe 7 x12 14 8 shop drill press mill wood working sextant clocks gear milling equipment engine tractor rebuilding repair Mini lathe 7 x12 14 8 shop drill press mill wood working sextant clocks gear milling equipment engine tractor rebuilding repair Metal standards

 

Higher frequency uses less iron, not copper.? It has to do with how much magnetic field the transformer core can hold.? Slower frequency means more time to charge the core, so more iron needed.

Modern power supplies convert the incoming ac to dc, then convert it back to ac, but at high frequency (up to a million hertz).? From there it's back to dc.? Sounds Rube Goldberg but it results in a tiny transformer.

davesmith1800 wrote:


I noticed at first the 25 amp breaker.?
That is only 6,000 watts.?
My home is only 100 amp main at 240 center Tap 120 is 24,000 watts.?
?
I have wonder why 50 or 60 Hz .
If up frequency you drop copper needs.? I have seen generators that 400Hz . My guess was for electronics or Radar.?
?Now from chart it has Japan with some island 50hz and other 60 Hz and voltage 100, 120 and 220 volts.?
?
If ship outside of America Grainger had a motor 120 220 and 240 50hz or 60 Hz 56C frame cover most bases was costly but cheaper than shipping motor.
?
Dave?
?
On Sun, Feb 9, 2025 at 07:08 AM, Jerry Durand wrote:
In the UK the power is 240V, 50Hz.? Outlets are often wired in a ring,
not just one linear connection.

Here we have 220V, 50Hz.? On the poles is 3 phase WYE, so 220V from any
leg to the common and 380V from leg to leg.? A typical dacha (small
"country house") is connected to one leg and the common with a 25 amp
breaker and RCD (like a ground fault breaker in the usa). That's all the
power you get.

Because of a series of murky events, we got all 3 phases so have 3 phase
power for the workshop, our sauna, and the greenhouse heater.

Wiring up the milling machine to 380 volts seemed odd, at that voltage
it only has a 5 amp breaker (well, three 5 amp breakers ganged together).

I'm still getting used to how thin wire is here, things use half the
current and with the higher voltage can stand a greater voltage drop,
hence thin wire.

One problem with 50Hz is motors and transformers need 20% more iron in
them, making them bigger and more expensive.? In appliances like washing
machines you'll find brushed motors instead of the induction motors the
usa uses.? Our refrigerator has a tiny brushless DC motor (3 phase with
VFD) as we use propane/butane for refrigerant instead of the
fluorocarbons we had in California.? Propane/butane is more efficient
and much lower pressure so refrigeration gear is pretty low power.

If we were doing power systems over, probably something like 240 Volts
at 100Hz would be good.? It would certainly save a lot of iron and
wasted wattage.? But, at least we're not in the part of Japan where I
hear they have 100 Volts and 50Hz, worst of both worlds.


Re: Mini lathe 7 x12 14 8 shop drill press mill wood working sextant clocks gear milling equipment engine tractor rebuilding repair Mini lathe 7 x12 14 8 shop drill press mill wood working sextant clocks gear milling equipment engine tractor rebuilding repair Metal standards

 

I noticed at first the 25 amp breaker.?
That is only 6,000 watts.?
My home is only 100 amp main at 240 center Tap 120 is 24,000 watts.?
?
I have wonder why 50 or 60 Hz .
If up frequency you drop copper needs.? I have seen generators that 400Hz . My guess was for electronics or Radar.?
?Now from chart it has Japan with some island 50hz and other 60 Hz and voltage 100, 120 and 220 volts.?
?
If ship outside of America Grainger had a motor 120 220 and 240 50hz or 60 Hz 56C frame cover most bases was costly but cheaper than shipping motor.
?
Dave?
?
On Sun, Feb 9, 2025 at 07:08 AM, Jerry Durand wrote:

In the UK the power is 240V, 50Hz.? Outlets are often wired in a ring,
not just one linear connection.

Here we have 220V, 50Hz.? On the poles is 3 phase WYE, so 220V from any
leg to the common and 380V from leg to leg.? A typical dacha (small
"country house") is connected to one leg and the common with a 25 amp
breaker and RCD (like a ground fault breaker in the usa). That's all the
power you get.

Because of a series of murky events, we got all 3 phases so have 3 phase
power for the workshop, our sauna, and the greenhouse heater.

Wiring up the milling machine to 380 volts seemed odd, at that voltage
it only has a 5 amp breaker (well, three 5 amp breakers ganged together).

I'm still getting used to how thin wire is here, things use half the
current and with the higher voltage can stand a greater voltage drop,
hence thin wire.

One problem with 50Hz is motors and transformers need 20% more iron in
them, making them bigger and more expensive.? In appliances like washing
machines you'll find brushed motors instead of the induction motors the
usa uses.? Our refrigerator has a tiny brushless DC motor (3 phase with
VFD) as we use propane/butane for refrigerant instead of the
fluorocarbons we had in California.? Propane/butane is more efficient
and much lower pressure so refrigeration gear is pretty low power.

If we were doing power systems over, probably something like 240 Volts
at 100Hz would be good.? It would certainly save a lot of iron and
wasted wattage.? But, at least we're not in the part of Japan where I
hear they have 100 Volts and 50Hz, worst of both worlds.


Re: Mini lathe 7 x12 14 8 shop drill press mill wood working sextant clocks gear milling equipment engine tractor rebuilding repair Mini lathe 7 x12 14 8 shop drill press mill wood working sextant clocks gear milling equipment engine tractor rebuilding repair Metal standards

 

I guess the UK ?? is different than my chart. Make more sense.?
My chart shows American is 117 volts if go check it 121 volts.
?
Dave?


Re: Mini lathe 7 x12 14 8 shop drill press mill wood working sextant clocks gear milling equipment engine tractor rebuilding repair Mini lathe 7 x12 14 8 shop drill press mill wood working sextant clocks gear milling equipment engine tractor rebuilding repair Metal standards

 

In the UK the power is 240V, 50Hz.? Outlets are often wired in a ring, not just one linear connection.

Here we have 220V, 50Hz.? On the poles is 3 phase WYE, so 220V from any leg to the common and 380V from leg to leg.? A typical dacha (small "country house") is connected to one leg and the common with a 25 amp breaker and RCD (like a ground fault breaker in the usa). That's all the power you get.

Because of a series of murky events, we got all 3 phases so have 3 phase power for the workshop, our sauna, and the greenhouse heater.

Wiring up the milling machine to 380 volts seemed odd, at that voltage it only has a 5 amp breaker (well, three 5 amp breakers ganged together).

I'm still getting used to how thin wire is here, things use half the current and with the higher voltage can stand a greater voltage drop, hence thin wire.

One problem with 50Hz is motors and transformers need 20% more iron in them, making them bigger and more expensive.? In appliances like washing machines you'll find brushed motors instead of the induction motors the usa uses.? Our refrigerator has a tiny brushless DC motor (3 phase with VFD) as we use propane/butane for refrigerant instead of the fluorocarbons we had in California.? Propane/butane is more efficient and much lower pressure so refrigeration gear is pretty low power.

If we were doing power systems over, probably something like 240 Volts at 100Hz would be good.? It would certainly save a lot of iron and wasted wattage.? But, at least we're not in the part of Japan where I hear they have 100 Volts and 50Hz, worst of both worlds.

On 09-Feb-25 16:41, davesmith1800 wrote:
I always think home voltage in the UK and about have world home voltage 220 volts in the children bedroom.
From what I understand that 220 to ground. 2 wires off pole. { Back 1920s LA used 220 volt 50 Hz or 120 volt 50 Hz from the stories I been told. }
We use 120 to ground and 3 wires off the pole.
Slowly most countries are switching to 110 or 120 volt for home uses and only a stove and or big ac use 220/240 volts.
Dave


Re: Mini lathe 7 x12 14 8 shop drill press mill wood working sextant clocks gear milling equipment engine tractor rebuilding repair Metal standards

 

I agree
The color code has always been problematic.?
?
This one happen to me.
Everyone knows green ground and black is hot. But at one time in electronics black was ground and green was high voltage. The electronics industry change this color code a long time ago
?
I got at auction a 3 phase cord wire by a old person in electronics. It was easy fix.?
?
I think most world uses yellow/green wire for ground but chart some do not.?
?
In America at one time gray could for any thing. Now the gray is the neutral for 480 volt today.??
?
I always think home voltage in the UK and about have world home voltage 220 volts in the children bedroom.?
From what I understand that 220 to ground. 2 wires off pole. { Back 1920s LA used 220 volt 50 Hz or 120 volt 50 Hz from the stories I been told. }
?
We use 120 to ground and 3 wires off the pole.
?
Slowly most countries are switching to 110 or 120 volt for home uses and only a stove and or big ac use 220/240 volts.?
?
Dave?


Re: Mini lathe 7 x12 14 8 shop drill press mill wood working sextant clocks gear milling equipment engine tractor rebuilding repair Metal standards

 

¿ªÔÆÌåÓý

Note that color codes have changed over the years, so you have to match the color chart with the year your building was wired.? I hear the UK really swapped colors around.

Always check with a meter, I've seen yellow/green used for a live wire.? I wasn't expecting that, I had to knock through the plaster to a junction box to fix it.

On 09-Feb-25 8:30, davesmith1800 wrote:

I had one cross reference at time for European, UK , JAPAN,? CHINA & and few other countries. I do not know what happened but found on internet around 1998. But retirement I did think I need that data. I still have on the power used by world and color codes for power.?
?
Dave?


Re: Metal standards

 

I had one cross reference at time for European, UK , JAPAN,? CHINA & and few other countries. I do not know what happened but found on internet around 1998. But retirement I did think I need that data. I still have on the power used by world and color codes for power.?
?
Dave?


Re: Tapper Attachment for 10K lathe

 

Sorry for delay?
My doctor gave me antibiotic third time in last 6 months?
I walk out and took a few photos of real tapper attachment.?
Dave?
?


File /5) Charts &amp; Tables for machine work/2drill-tap-chrat.pdf uploaded #file-notice

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By: davesmith1800 <davesmith1@...>

Description:
This one I have in my shop hanging in extra large size for easy reading since 1970¡¯s. I also have in my machines binder too. Very handy


File /5) Charts &amp; Tables for machine work/7-three-wire.pdf uploaded #file-notice

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By: davesmith1800 <davesmith1@...>


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davesmith1800 <davesmith1@...> added folder /5) Charts & Tables for machine work

Description:
A list of charts and tables use by machinist . It best use a 3-RING BINDER and plastic protectors on each page


The following items have been added to the Files area of the [email protected] group.

By: davesmith1800 <davesmith1@...>

Description:
A group tables & charts I used in a machine shop.


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By: davesmith1800 <davesmith1@...>

Description:
Exstension of cross slide travel . No milling to lathe


The following items have been added to the Files area of the [email protected] group.

By: davesmith1800 <davesmith1@...>