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Sadder but wiser


 

Hi all,
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I had an unpleasant experience recently but fortunately not a complete disaster.
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I have been making PCBs for years using the toner transfer method. The software I use is Sprint PCB and I have used a succession of HP laser printers. Recently I had to get a new printer and went for a Brother. It works very nicely and the toner actually seemed to give better coverage than the HP. After I made my first PCB which was a little one with a few passive components and transistors on it everything looked pretty good and I was quite happy.
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Yesterday I made a bigger board with several DIP packages on it and it still looked good. But when I went to populate it, it became apparent that the new printer was producing images that were slightly too small. Sprint allows a calibration factor to be specified and after some experimentation it turns out that factor of 1.04 gives properly sized images.
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All it cost me was some time and some PCB material but it was quite frustrating and a waste of a few hours.
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So be warned - if you change software or a printer make sure you check the sizing before making a board!
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Regards to all,
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Morris
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Morris, what is your calibration method, please?
Clark Cone

On Sun, Aug 25, 2024 at 7:20?PM Morris Odell via <vilgotch1=[email protected]> wrote:
Hi all,
?
I had an unpleasant experience recently but fortunately not a complete disaster.
?
I have been making PCBs for years using the toner transfer method. The software I use is Sprint PCB and I have used a succession of HP laser printers. Recently I had to get a new printer and went for a Brother. It works very nicely and the toner actually seemed to give better coverage than the HP. After I made my first PCB which was a little one with a few passive components and transistors on it everything looked pretty good and I was quite happy.
?
Yesterday I made a bigger board with several DIP packages on it and it still looked good. But when I went to populate it, it became apparent that the new printer was producing images that were slightly too small. Sprint allows a calibration factor to be specified and after some experimentation it turns out that factor of 1.04 gives properly sized images.
?
All it cost me was some time and some PCB material but it was quite frustrating and a waste of a few hours.
?
So be warned - if you change software or a printer make sure you check the sizing before making a board!
?
Regards to all,
?
Morris
?
?


 

Hi Clark,
?
If you are using Sprint-PCB,? when you click on the Print icon a window opens for printing. Along the top of that window there is a series of buttons for various functions including a "Calibrate" one that allows you to set a calibration factor for vertical and horizontal printing.
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That's what I use in Sprint, I don't know whether other software packages have anything similar.
?
Regards,
?
Morris


 

Hi again Clark,
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I calibrated the printer by printing successive images on plain paper with different cal factors and measuring them until I got it right. A bit wasteful of paper but better that using anything more expensive. Also I had the printer set for A4 paper. I think US Letter will give a different image size again and will require a different cal factor. The printer is a Brother MFC-L8690
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Morris


 

Great advice! They are only thinking of printing letters for office use, and we come along with our odd purposes.
--
Steven Greenfield AE7HD


 

got it! Thanks!
Clark

On Mon, Aug 26, 2024 at 7:12?PM Morris Odell via <vilgotch1=[email protected]> wrote:
Hi again Clark,
?
I calibrated the printer by printing successive images on plain paper with different cal factors and measuring them until I got it right. A bit wasteful of paper but better that using anything more expensive. Also I had the printer set for A4 paper. I think US Letter will give a different image size again and will require a different cal factor. The printer is a Brother MFC-L8690
?
Morris


 

开云体育

The usual way is to print a 100x100mm square, then measure it.? Suppose you measure it at 101mm, your scaling factor becomes 100/101, or 99%.

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If the software can’t do it then the print dialog has a “Scale” entry, so you’d type in 99%, print it and measure again.

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If like most people you’re laying things out on a 0.1” grid (even us metric folk do that), a quick dummy check is you grab a 40 pin header and put it up against the component holes and see if it matches up.

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Tony

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From: [email protected] <[email protected]> On Behalf Of Clark Cone via groups.io
Sent: Wednesday, 28 August 2024 10:35 AM
To: [email protected]
Subject: Re: [homebrewpcbs] Sadder but wiser

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got it! Thanks!

Clark

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On Mon, Aug 26, 2024 at 7:12?PM Morris Odell via <vilgotch1=[email protected]> wrote:

Hi again Clark,

?

I calibrated the printer by printing successive images on plain paper with different cal factors and measuring them until I got it right. A bit wasteful of paper but better that using anything more expensive. Also I had the printer set for A4 paper. I think US Letter will give a different image size again and will require a different cal factor. The printer is a Brother MFC-L8690

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Morris