Electrical Improvements
10
The revised electical laws regarding grounding of appliances and not using their chassis’ as a.c. returns hit home one day when I was cooking . I was stirring something on the electric stove with a stainless stirring spoon and reached for the ‘fridge door so I could retrieve an ingredient, and there was some sort of fault and I got knocked on my ass. The fault voltage, later measured was 65 volts from the chassis of the electric stove to the chassis of the refrigerator. I showed this all to my LL’s son and he took a chance on touching the pair of appliances at the same time, too. Sears was there the very next day with a new ‘fridge and a new stove. Bless someone’s heart…. Hal Mandel W4HBM
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TL-922A transmits when switched from standby to operate.
19
My TL-922A, which has been working flawlessly for quite some time, is now going into transmit mode as soon as the switch is changed from standby to operate. What has changed is I rearranged the shack, so had all equipment disconnected for two days. The amp stood on end over in the corner of the room for that period of time. Reconnected everything yesterday, and used the TS-890S barefoot for a contact with C21MM (Nauru). The amp was connected but not powered on. When I went to use the amp this morning, this behavior showed up. I have disconnected the RELAY and ALC connections. No change. Powered off and on several times, No change, Disconnected the RF INPUT cable from the TS-890S. No change. Any ideas about what might be causing this and how to fix it? -- Jim McPhee Placitas, NM W5ABA
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RM Italy bla-350 plus reviews
Thinking about buying a bla-350 to use with my ten-tec Omni VI plus. Has anyone used a 350? Is it a decent amp? 73's Mike
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FTDX-10 and Amps
2
Ok the fellow who gave me the SB-200 to repair now has it in his possession again with no smoke! However, he said that the antenna relay is hanging up just like the problem he has on his AL-80. I know for a fact that it has the Harbach ‘soft-key’ keying interface installed. The common denominator is his FTDX-10. I am not familiar with that rig at all. I understand it is possible to use 2 ports on the back as a key line. Having said that, is there a software setting that sets the key line or would keep it high? He says he has to shut ‘everything’ down before it returns to normal. I won’t be able to visit his QTH and examine it myself until sometime in Oct. Is there something else I should also check out when I do go? He is a smart ‘cookie’ but sometimes he can’t see “the trees for the forest!” Thanks in advance. Mod-U-Lator, Mike(y)/W3SLK
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12 KW CCS ON 160-15M....USING THE 3CX-6000A7..... PART 20
12 KW CCS ON 160-15M....USING THE 3CX-6000A7..... PART 20 Misc info on how this project goes together. Bottom of RF deck cabinet will hold the blower, fil xfmr, chain drives etc, etc. The HV supply will reside in a separate cabinet, with the pair of 150 lb magnespec plate xfmrs, FWB assy, contactors, 20 x 2500uf lytics etc. https://www.youtube.com/watch?v=-BOYflhiVcE
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RMItaly BLA600
10
Fixing one of these up, had a blown LDMOS FET now ok on CW, but SSB trips a lot of error protect faults related to I think the peak power during modulation input to the amp. It claims > 25W is what brings it into protect and my Kenwood 930S trips it in SSB no matter how low the output is. My KW 850S has better Carrier and FR out controls, so I can bring it down much lower and it seems to be ok with that rigg. This is running on 110V hookup, I get about 450W CW carrier, and most I can see on the average analog power meter is like 200W and thats almost full bars on the amps power bar meter on the front panel, so I am left to believe this is its intended operation without using ALC? The owner of the amp uses an ICOM 706MK2 with no ALC on the AMP, but I believe it does have an ALC output. I have never ran an amp with the ALC from the rigg, but its suppose to I guess limit the spikes I am seeing which also reduces the buckshot side splatter from the inherent IMD they produce? -- Steve Hearns [ KA2PTE ] Technotronic Dimensions, VT [USA] WWW.TECHNOTRONIC-DIMENSIONS.COM E-Mail: Steve@...
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12 KW CCS ON 160-15M....USING THE 3CX-6000A7..... PART 19
12 KW CCS ON 160-15M....USING THE 3CX-6000A7..... PART 19 The RF deck is finally completed !! Bias diodes installed.....and also the hb ferrite loaded plate choke. (393 uh, and series resonates at 17.650 hz....and also 30.1 mhz). A pair of .01uf @ 30 kv disc caps installed at cold end of plate choke...along with a 750 pf @ 15 kv doorknob cap assy. (2 x 1500 pf @ 7.5 kv doorknobs in series). This is a thing of beauty, but was one helluva lot of work + effort. 160-80-40-20-15m....that's it. Output side has all been mapped out. No padding used on either vac tune or load caps. On the input side, air caps are padded on 160m only. Vac relay's used for the input + bias, and also 2 x more in parallel for the 12 kw output. Everything is rated for 100% duty cycle, brick on key CXR. Next up is the hb 7500 vdc B+ supply....which gets installed at bottom of the same rack...along with the fil xfmr and Ebm-Papst 330 cfm blower etc. 20 x 2500uf @ 450 vdc lytics will be used in series. (125 uf @ 9 kv)...along with a pair of 7.5 kva CCS identical plate xfmrs, etc. On a side note, I made up several of those ferrite loaded chokes. On my own choke, I made it a bit longer, and it series resonates @ 16.2 mhz.....and also 27.99 mhz. The 16.2 mhz is midpoint between 20+17m. On Scott's amp, due to height restraints, I had to make the choke shorter..... and his 1st series resonance @ 17.650 mhz is midpoint between 20m + 15m. Once the B+ and fil supply are built + installed, final testing and calibration can be done. https://www.youtube.com/watch?v=9ZUrb3vqfSc
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3CX1200Z7 maximum safe grid current
3
I have an AL-1200 with the 3CX1200Z7. The tube has a grid dissipation rating of 50W, but I've found no spec for maximum grid current. On page 5 of the AL-1200 manual it says do not exceed 300ma during normal operation of this amplifier. On page 14 in step 11 of the CW tuning procedure it mentions both 300ma and 250ma. I have been running my AL-1200 at 200ma grid current because I don't want to risk damaging the tube, but I can't get 1500W output on any band at 200ma grid current. I would like to know what is actually the maximum safe grid current for operation of this tube. I noticed the last time Ameritron was advertising the AL-1200, the price was for an amp without the tube. I took this as an indicator that the tube is no longer in production. Is this true? Is anyone re-building the 3CX1200Z7? Thanks! 73, John, K9MM
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Ameritron ALS-1406
3
I have only had my 1406 for a month now. It is performing well. Some one told me that they had a 1406 and that it would do 1500 watts easily. I just tried mine for the first time at that power level. I had a 20 minute qso. They told me that my audio sounded find and the amplifier did not kick out at that power level. Apparently Tom made a very good design, ...again. I accidently got it up to 1600 watts and it did not kick out. I will not do that again. The size of this amplifier with it separate powers supply is huge compared to the other 1500 watt SS amps being sold. I think it is double or triple the size of a Mercury or Acorn SS amp. I did not want to buy either of these other amps because they had computer screens to show the power, VSWR, etc. I did not want something else that could go wrong. The 1406 is just knobs and meters. I prefer that. If someone else here has a 1406, I would love to hear their own comments on its performance for them. My serial number on the 1406 is 00015. :-) Apparently there were few made before they closed.
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Fl-2100Z problems
7
Yes, it's a possibility that those capacitors are bad but more likely is that the 80m and/or 160m contacts on the band switch have been burnt away. It is quite common on the 2100Z. Shine a light down into the band switch and check every contact carefully. From memory, it is not easy to pick the burnt contacts at first glance. I can add that it is not a fun job to change the switch. I have done a couple over the years and I'm not keen to do it again. 73 and good luck, Alek VK6APK On 9/08/2024 3:44 pm, vk3acu@... wrote:
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12 KW CCS ON 160-15M....USING THE 3CX-6000A7..... PART 19
Protection Board Installed And Wired. 3CX6000A7 12KW CCS 160-15 Meter Linear Amplifier Here the modified protection board is installed, along with the vac relays, cutoff bias resistors etc. The series bias diodes will be installed next....along with the plate choke etc. https://www.youtube.com/watch?v=33mAWX_N5lw
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AL-1200 input tuning
2
I would like to tweak the input tuning on my AL-1200 to see if I can reduce the VSWR presented to my FTDX101MP. The AL-1200 manual doesn't say anything about this, and doesn't even tell which coil is for which band. I emailed Ameritron about this in 2022 and they told me The bottom coil is 160 and the top is 12/10. I also asked them for the procedure they use to tune the coils during production, but they wouldn't tell me. I asked if I could slide the top cover back just far enough to be able to tune the coils with the amplifier operating, and they said no because of safety concerns. But the amplifier needs to be turned on or there is no way to actuate the input relay to get RF drive to the input circuit. I've been working on tube amps for years and know how to do it safely. Should i just slide the cover back a little or is there a better way to do it on this amp? Thanks! 73, John, K9MM
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Test Message...
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Please reply to this message and include an attachment. I don't want to have a discussion here or for this thread to get out of control so please just say hi, attach a picture, and that's it.
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Henry 2K-3 TR switching
29
Hi all, I'm in the beginning of planning on replacing the slow mechanical TR switches/relays in my 2K-3. Looking at the schematic it appears pretty straight forward. 12v to each relay. I have three questions about this... 1. Does anyone have an opinion on which vacuum relays to use? 2. How do I sequence them? 3. Ideas on physically mounting them. Any opinions would be appreciated. Thank You very much. Bob W4JFA
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Ten-Tec Centurion 2
2
Robin, Here is a problem that may be similar to yours: https://www.eham.net/forum/view?id=topic,112624.0.html I had the shorted Q2 problem as well in my Centurion. 73 Bill N4LG PS: Another problem is a wonky mode switch. I had to make a modification to my Centurion logic to fix a "state" problem. See attached.
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AL-80 Meter
4
I’m in need of a 0~1mA meter for an original AL-80, (ala Prime) amplifier. The one that is in there now has a bad set of ‘innards’. We can use the meter face from the original if I can find a same size one. TNX. Mod-U-Lator, Mike(y)/W3SLK
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Ten-Tec Centurion, new tubes, idle current, glowing plates?
26
I'd like to query the collective knowledge about a Ten-Tec Centurion amplifier I've been working on, if you'd be so kind as to respond: I found that one tube had a cathode to grid short. I ordered and received a new pair of 3-500ZG tubes from Tom at CTR Engineering. I installed the tubes and it makes power. With the amp keyed into a dummy load & no drive, I see an indicated plate current of ~125mA, which I think is normal for a pair of 3-500Z tubes in grounded grid; please comment on that. More to the point, the bases of the tube plates glow a dull red in that condition. I've been told by an elmer who I'm inclined to trust that the plates shouldn't glow with only 125mA plate current, and if they are glowing in keyed/idle, then the indicated plate current is likely false & for some reason greater than 125mA. The original fault that I found is one tube has a short between grid and cathode, the other tube doesn't show any shorts. Is it possible or likely that some of the resistors used to derive the plate current indication were damaged by the shorted grid/cathode condition? If the plate current is greater than 125mA, what would cause that? I'm aware that Ten-Tec had some problems with bias from the QSK board in these amps for a time, but I don't know anything more about that. Any info is appreciated. I recorded these parameters on each band; measurements taken from the front panel meters of the amp. I stopped at 1kW output because I don't have a slug for my Bird 43 that will indicate above 1kW on HF frequencies. Band Load Tune Pin Pout Iplate ma Igrid ma 160 10 8 80 1kW 600 180 80 10 5 55 1kW 630 140 40 10 2.5 80 1kW 440 160 30 (40) 1.6 0.75 50 1kW 450 160 20 6 0.75 50 1kW 500 170 17 (15) 7.4 1.25 60 1kW 630 160 15 6 0.75 80 1kW 530 160 10 5 0.5 75 1kW 600 160
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Bird Termaline load repair
24
Peripherally related... I have a new-to-me Bird 8890 load. It's rated VSWR 1.1:1 to 1 GHz, but sweeps substantially worse, rising to nearly 3:1 at 435 MHz. I've taken the load assembly out of the oil and there's no obvious physical damage. The load does test 50.02 ohms at DC. Any suggestions on what to try in order to get this bad boy back online? Thanks,
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SB-200
2
First time I ever set foot in an SB-200 and it doesn’t look too complicated. But I want to make sure I have it squared away before returning to its owner. My buddy bought this for $200. It looks clean inside with a pair of Cetron 572Bs that don’t look like they had any abuse. As a matter of this thing looks pristine inside. They did place a Harbach ‘Soft Key’ and the all the filter caps have been replaced with CD’s. The parasitics don’t look as though they suffered any kind of excessive heat. Here is where it gets interesting: It seems the previous owner said that R15 was always cooking. Lo and behold sure enough the 1.5Ω resistor is fried. Following the lead up into the base of the 572Bs, I see where somebody replaced one of the 1W 33Ω resistors with what appears to be either a ? watt or ? watt going to the grid. The other has the original carbon comp 1W there. Also, the where the wire connects to the terminal strip, it was cold soldered and moved around freely making continuity intermittently. So 2 questions: 1) would that intermittent cause that meter shunt R15, to toast like that and 2) do those resistors for the grids have to be 1W or will ? suffice like what is in there? Also, could it be possible it is suffering from a spike as a result of the relay coil? (ok 3 questions!). Included is a photo. If it turns out this is all that is wrong with it, my friend scored the deal of the day at $200! Mod-U-Lator, Mike(y)/W3SLK PS: I also included a photo where that green wire from R15 comes and the different grid resistors.
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Henry Transformer Data sheet
3
A friend sent me this sheet. I thought I would post it in case anyone needs it at a later date. This also applies to many of the RF generators. C
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