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Re: Grid bias 3-500Z
I think you are over thinking this degassing issue? By adjusting the amount of bias diodes you can adjust the anode current.
On Monday, March 3, 2025 at 10:39:14 AM EST, Fran?ois via groups.io <18471@...> wrote:
So I went to full voltage tests with the 2 tubes in place. With zero bias I measure ? ·???????? CW voltmeter 1700 V measures 236*8=1888 V intensity 175 mA; the tubes do not redden 298 W (2 tubes) ·???????? SSB voltmeter 2500 V measures 329*8=2632 V intensity 220 mA; the tubes redden 550 W (2 tubes) ? In low voltage tests 231 W (plate current 390 mA under 592 V) for one tube redden. The result therefore seems consistent. ? In my country (France) the power is limited to 500 W. ·???????? I could operate the L-7 on the CW position and by limiting the excitation 500 W RF output. ·???????? Periodically, run the amp in SSB position, without RF, with just the 220 mA quiescent current to make the tubes glow and thus maintain optimal degassing. ? I am concerned that by placing diodes in the cathode circuit to bias the grid slightly negatively, the quiescent current in SSB mode will not be sufficient -- F1AMM Fran?ois |
Re: Grid bias 3-500Z
开云体育So I went to full voltage tests with the 2 tubes in place. With zero bias I measure ? ·???????? CW voltmeter 1700 V measures 236*8=1888 V intensity 175 mA; the tubes do not redden 298 W (2 tubes) ·???????? SSB voltmeter 2500 V measures 329*8=2632 V intensity 220 mA; the tubes redden 550 W (2 tubes) ? In low voltage tests 231 W (plate current 390 mA under 592 V) for one tube redden. The result therefore seems consistent. ? In my country (France) the power is limited to 500 W. ·???????? I could operate the L-7 on the CW position and by limiting the excitation 500 W RF output. ·???????? Periodically, run the amp in SSB position, without RF, with just the 220 mA quiescent current to make the tubes glow and thus maintain optimal degassing. ? I am concerned that by placing diodes in the cathode circuit to bias the grid slightly negatively, the quiescent current in SSB mode will not be sufficient -- F1AMM Fran?ois |
Re: Grid bias 3-500Z
开云体育Yeah mate. FIIK?. Pair of 3-500Z and the cap was 4700uF/50V. When the amp was keyed, the reed relay contact shorted the 15k resistor in series with the diodes. The idle current would take a full second or so to come up to the 150mA I wanted. The miniature reed relay failed after many years and now there's a pink Opto22 job in its place. I can test it again? soon, as I want to take my GS35B 6m amp out
of the rack for a modification. I'll stick a thumpin big cap in
there and see if I was dreaming all those years ago. Cheers, Alek. On 2/03/2025 12:10 am, Jim VE7RF via
groups.io wrote:
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Re: Grid bias 3-500Z
开云体育Hello ? Please do not think that I am not interested in your relevant information. I have to integrate them and, often, I redo the experiments not to verify their validity but to adapt them to my environment. ? In a previous theard, I showed how I was able to make the plate of a single tube red under a relatively low voltage with a very positive grid voltage. One of the next steps is to move to high operational voltages (CW and SSB) and again to be able to make the plate red in this new condition. ? The removal of the 50k + 50k +5k bleeder resistors worries me. 1.???? It quickly makes the high voltage disappear 2.??? It regulates the high voltage a little 3.??? It avoids stressing the amplifier with a no-load HT which will be equal to the peak voltage ? Here are the measured data: ? With the bleeder resistors and a zero anode current I note: ·???????? CW: 1500 V DC ·???????? SSB: 2500 V DC At the secondary of the transformer, depending on the transformation ratio and at no load: ·???????? CW: 230 x 2.95 = 678.5 V (960 V peak) ·???????? SSB: 230 x 4.14 = 952.2 V (1347 V peak) ? The high voltage at no load, without bleeder could be (estimated): ·???????? CW: 1920 V ·???????? SSB: 2694 V DC (we are therefore 200 V above the voltage without bleeder - Is this serious ? ? Concerning the polarization, I am a little in the dark. What you are proposing to me is a little like what I did a long time ago, in AM, with a "clamp" modulation on the screen of a tetrode. The idea was then to send the carrier only when the operator spoke. When he spoke weakly the carrier was not at full power. I did this by rectifying the BF to obtain a continuous voltage which was superimposed on the modulation on the screen. This artifice allowed the tube to be used at high power in the modulation peaks only. ? For these 3-500Z, I am trying to apply this principle. When the operator does not speak, the quiescent current allowing to switch from class B to class AB is not useful. ? ·???????? When the BF is weak, is it useful? the distortions in % will be higher but since the output power is low, is it serious. ·???????? When the BF is strong (PEP peak), it seems important to be clearly in class AB. Please confirm. ? Do you have a diagram showing where you place the diodes on the L-7? ? 73 -- F1AMM Fran?ois _,_._,_ |
Re: Grid bias 3-500Z
On Sat, Mar 1, 2025 at 01:31 PM, Alek Petkovic wrote:
##? what tube were u using ?? ?This makes no sense at all.? The string of diodes and the parallel? cap are in the circuit at all times...and in series with the 50-100K? cutoff resistor.? We used 7000 uf on buddy's 3x6 amp...and when 200 ma idle current drawn, it was rock solid.? ?I have also tried as much as 45,000 uf? (3" diam lytic with mounting bracket)....same deal...doesn't budge.? ?The V drop across the string of diodes is constant, whether the cutoff resistor is shunted or not.? This one baffles me.? |
Re: Grid bias 3-500Z
开云体育Hi Jim. I tried a large value electrolytic across the bias string and every time I keyed up, the ZSAC would take a while to stabilise at the set level. When I stuck something like a 22uF in its place and it seemed to be better. Without trying to work out time constants and such, I figured that the 22uF would still provide the good dynamic regulation during speech and CW transmissions. Dunno if I did something wrong that initial time but for better or worse, I've always settled on the lower value caps since then. Cheers and thanks, Alek VK6APK. On 28/02/2025 8:23 pm, Jim VE7RF via
groups.io wrote:
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Re: Grid bias 3-500Z
Francois,? ?with zero bias on the L4B, using Eimac 3-500Z's ( MU=130)? the? idle current is 220-230 ma = 575w to 600 watts of idle power.... = blast furnace.?? If using Chinese 3-500Z's ( MU=200).... idle current is a little less.? I installed 10 x 1N5408's in series? ?for bias on my L4B's.? ? ?Idle current is now 100 ma with 2600 vdc....and just 40 ma with 1900 Vdc.?? Linearity with 1290 watts pep out on 75m is superb.? ?Linearity with 625 watts pep out (CW / 1900 vdc lower B+)? is also superb.? I tested 1N5408's? with my lab supply and a resistor in series...on the bench...with 10 in series.? ?They run fairly warm with 1000 ma? continuous . On the Drake L4B / L7...on SSB it pulls 800 ma on peaks.....but only 400 ma average? DC plate current ( with processing).? The bigger 6A10 diodes run warm? with 2000 ma? continuous.?? The bias issue is a dead simple fix.? Just wire 10 x diodes in series for the bias.? Forget the zener.? ?Zener's are not adjustable.? ?Zener's? won't handle surge currents like 1N5408 (200 amp surge) or 6A10 (400 amp surge) do.? As you pull more current through the string of diodes, the V drop across each diode will increase slightly.? If you want to be a purist, install a? 500 uf to 1000 uf lytic across the entire string of diodes. Then the V drop is constant, and won't budge.? IF using Chinese 3-500Z's ( MU=200),? 7-9 diodes will be required.? ?Install 10 x diodes.? ?Then it's easy to tap the diodes.? ?( shunt the last 1-2 diodes with a wire).? Wire a .01uf @ 1 kv bypass cap? from each end of the diode string....to chassis.? With the lower idle current, it will take a HUGE load OFF the power supply.? ?With the pair of 50K @ 50 watt wire wound bleeder resistors removed from the? B+ supply (and also the 5k @ 7 watt)? you will remove another? 63 watts from the power supply.? Stock, keyed, but no drive applied, power consumed by the B+ supply was 663 watts.? ?After the bias diodes installed, and 50K bleeders removed,? ?power consumed by the B+ supply is just 260 watts. ( keyed, no drive applied). 663 watts - 260 watts =? ?403 watt? reduction in power from the HV supply.? ?That's a HUGE reduction in power.? ?The L4PS / L7PS top cabinet lid will then run cool to the touch.? |
Re: Grid bias 3-500Z
John and Alek, my friend just spoke to Tibi at OM Power the other day. ?He called to order some FU728 tubes. ?Tibi said to him that his supplier of tubes in China is making a design change inside the tubes ( something to do with the grid structure) and the design change is now being implemented on the production line. He added that his next shipment will have the upgrades. ?We have found that at least 90% of the amps that come to our shops for repair are tube related. ?Just about all oh the OM4000’s present with at least one bad tube. ?Some long term owners of these amps have reported going through several tube changes already. ?Of course I don’t know how they use their amps and how many hours they put on them in a year but non the less it’s definitely been an issue. ?Hopefully if this is the case that there has been an engineering change, maybe this will be the fix. ?Remains to be seen. ?On another note, I have yet to use a Chinese GU74b so I can’t comment on them yet. ?Maybe some has?
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On Thursday, February 27, 2025, 4:46 AM, John Sparkes via groups.io <vk6jx1@...> wrote:
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Re: Grid bias 3-500Z
开云体育What should happen if I add the red components in the attached schematic. I have the impression that it would do the opposite of the desired effect, we would block the tube on a strong RF input. ? I added the 100 k? for the cut-off of the tube in reception -- F1AMM Fran?ois |
Re: Grid bias 3-500Z
开云体育Yes. At 2.5kV plate volts, you probably don't need bias. At 3kV in the TL-922, you definitely want bias but as VK6JX mentioned, forward biased string of 6A10 diodes is a lot cheaper than a 50W zener diode. You can place a 10uF to 20uF capacitor across the string for better dynamic regultion as well. 73, Ale VK6APK. On 27/02/2025 4:31 pm, Fran?ois via
groups.io wrote:
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Re: Grid bias 3-500Z
开云体育Hi Francois. ? In my experience, the 7.5V Zener provides a little bit of bias to limit the quiescent current of a pair of 3-500Zs running at around 3kV to 150mA. This is the requirement for Class AB2 linear operation. ? You could run them with Zero Bias (as was Eimac’s recommendation) to reduce circuit complexity, but the quiescent current would be much higher – for no improvement in linearity – hence the Zener diode. ? Most of us shy away from Zener diodes these days as a few decent size silicon diodes (1N5408 or 6A10) can be placed in series and provide the same bias voltage as the expensive Zener. ? Good luck with it. I do love all of my amps – 2 x 3-500Z on 6m, FU728F tetrode in Emtron DX-2SP for HF, GS35B triode in homebrew 2m amp for EME and YC156 triode for 160m/80m. All the triodes have silicon diodes providing the quiescent current bias voltage. ? Best 73, ? John VK6JX
? From: [email protected] <[email protected]> On Behalf Of Fran?ois via groups.io
Sent: Thursday, 27 February 2025 4:32 PM To: [email protected] Subject: Re: [ham-amplifiers] Grid bias 3-500Z ? Hello ? Now that both of my 3-500Zs have been de-gassed, I have a new question. ?
? We read a bit of everything ? The objective is to put the L-7 into operation in SSB at medium power. -- F1AMM Fran?ois |
Re: Grid bias 3-500Z
开云体育Hello ? Now that both of my 3-500Zs have been de-gassed, I have a new question. ? ·???????? In the L7 (Drake) the bias is at 0 volts ·???????? In the Kenwood TL-522 it is -7.5 V as shown in the following diagram ? We read a bit of everything ? The objective is to put the L-7 into operation in SSB at medium power. -- F1AMM Fran?ois |
Re: Drake L-7
开云体育1-2 hrs max...per tube. ? Alright. Then I'll do the second 3-500Z valve. Then I'll do the full voltage tests with the Drake's HT transformer -- F1AMM Fran?ois De la part de Jim VE7RF via groups.io |
Re: Drake L-7
开云体育Hello ? Cooking the tubes. ? It was necessary to modify the tube polarization system. As shown previously, the HT power supply is floating relative to ground. This trick allows the cathode voltage (the filaments) to be modified relative to ground and as the grids are galvanically connected to ground, it allows the grid - cathode voltage to be adjusted. This is what happens in reception where the tubes are blocked with a grid - cathode voltage of -60V. ? To be able to positively polarize the grid relative to the cathode, in operational operation, the original diagram does not allow it. This diagram must therefore be modified. The positive polarization voltage of the grid can only come from an external source; it is shown as a green battery on the diagram ? ? Obviously this involves some work including drilling the back panel to get the two wires out of the green source. I put in two female banana plugs and a bridge to place a short circuit in place of the auxiliary power supply to find the original diagram (0 V polarization). ? I remind you of the objective: to cook the anodes to red under a low anode voltage and a high current. All this to degas the tubes. It will certainly also be useful to improve the linearity by increasing the quiescent current which is possible since in France we are limited to 500 W HF (against the almost 2 kW that the PA can output). ? The first tests are done with a 230/230 transformer which unfortunately only makes 400 VA (it must not exceed 1.7 A on the secondary). The polarization is done from a 48 V transformer and a Graetz bridge rectifier. ? ·???????? With a polarization at 0 the plate voltage is at 688 volts and the quiescent current (since there is no HF in excitation) is 30 mA ·???????? With a polarization at 18 V DC (but it is rectified bi-alternation) the HT is 611 V, the plate current 300 mA (therefore 183 W) and the grid current (DC) 85 mA ·???????? With a polarization at 23 V DC the HT is at 593 V the plate current at 400 mA (237 W) the grid current 260 mA and I am at the limit of the transformer 1.6 A RMS ? That is not enough to make the plates red. ? I switched to a single 3-500Z tube. As a precaution, there is a load at the input and output but the system seems quite stable. ? Now it works ? Oddly enough, it only takes 20 Ω in series in the primary to bring the filament voltage back to 5.0 V. I plugged the hole caused by the missing lamp so as not to short-circuit the ventilation that I forced to the max. I placed a glass plate above the lamp box in order to leave the ventilation as when the cover is in place but being able to keep an eye on the anode of the tube (otherwise, you can't see the tubes). ? Two tests that give almost the same result: the anode in its lower part is dark red. ·???????? Bi-alternation rectified voltage on the grid Vg DC = 38 V Ig DC 110 mA plate current 390 mA under 592 V (231 W) secondary consumption: 359 VA ·???????? Bi-alternation rectified voltage + 6300 ?F capacitor so, basically DC on the grid Vg DC = 41.9 V Ig DC 120 mA plate current 400 mA under 584 V (234 W) secondary consumption: 389 VA ? I am limited by the 400 VA max of the 230/230 transformer supplying the voltage doubler. ? The measured values ??are questionable; I expected more difference when I added the capacitor. I am surprised that with 234 W on the anode, we are already in the dark red; the tube is given for 500 W of anode dissipation. I don't dare remove the anode radiator which also serves as a connector; I suppose it is this which prevents the entire anode from being red, from top to bottom. ? How long should I cook it for? -- F1AMM Fran?ois |
Re: Ameritron AL-1500 Relay
The AL1500 relay is a typical 3pdt 12v relay. ?There is nothing magical about it. ?There are many relays that can be subsidized for it if the original cannot be found. ?With Ameritron going out of business and parts supply drying up us hams are going to have to rely on our instincts to improvise to keep our gear working. ?Is the coil open on your relay? ?What seems to be the problem that not must be replaced?
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On Sunday, February 23, 2025, 9:29 PM, DupyRail via groups.io <andytron434@...> wrote:
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Re: Ameritron AL-1500 Relay
开云体育Try w8JI, CTR Engineering, he may have one.73? Andy? K9ATX On 2/23/2025 8:28 PM, Riki, K7NJ via
groups.io wrote:
-- "Where the Old Soo crossed the New Soo" Duplainville, Wisconsin Broadcastify Train Scanner: Youtube Channel: |
Ameritron AL-1500 Relay
The output relay in my Ameritron AL-1500 needs to be changed. I checked with MFJ since they are still selling some Ameritron replacement parts, but no luck.? From the user manual, this is "RLY1" and its Ameritron part number is 408-6139.
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This is a 3PDT, 10A, 12V DC through hole PCB mount relay. Two of the poles are used for RF switching and the third is used for another function. I've searched on Mouser, Digikey, Allied, Newark and E-bay websites without finding anything that might be a satisfactory replacement.
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Ideally, an original replacement part would be found. This would allay my concern about the contact materials which should be gold or gold plated for the two NC RF contacts to ensure good contact when receiving.?
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Suggestions would be appreciated.
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73 de Riki K7NJ?
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