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Table saw blade noise


Geoff Shepherd
 

Another question for the group...

It seems to me that the saw on my BF6-31 is two or three times louder than a
typical 10" cabinet saw. Most of the noise is a loud high-pitched wooshing
of air, and both of my 12" blades (one a Felder, the other a Forrest) create
about the same intensity of noise. The higher the blade is raised, the
louder it gets. When it is lowered below the surface of the table, it is
more tolerable, but that doesn't do much for cutting wood. Two other
woodworking friends I have demo'd the machine for have commented, "man,
that's loud" in regards to the table saw. So, this is all subjective, but it
is quite noticeable. I was hoping it was just the Felder blade that was
noisy, but was disappointed to find my new Forrest blade is just as loud.

Is this just the nature of a 12" blade? Could it be that the saw is running
20% faster on 60 Hz power vs. 50 Hz, or is there a different pulley ratio
for US-destined machines to compensate for this?

...Geoff


Philip Tamarkin
 

My BF-5 runs quietly compared to my earlier cabinet saws, even with the 12" blades.? I've got the Felder standard universal and the fancy-schmantzy "Silent Power" blades - the Silent Power (God, the marketing department must stay up late thinking of these names!) is probably a tad quieter.? Bought a Tenryu panel blade that I'm using currently, and highly recommend - best blade I've ever used out of the box - similar volume to the others.? If Felder doesn't modify the drive pulleys for 60hz/50hz they need to - optimum blade speed should be right around 10,000 peripheral feet per minute - much faster than that and you'll be doing more burning than cutting, and will probably kill blades pretty quickly.

On reflection, I think your noise problem may be related to your local air - where do you live?? I'm in Mendocino county, and maybe the air here is thinner and causes less resistance to the blade!? Might also explain the plethora of air-heads that we have around here!!? -Philip

Geoff Shepherd wrote:

Another question for the group...

It seems to me that the saw on my BF6-31 is two or three times louder than a
typical 10" cabinet saw. Most of the noise is a loud high-pitched wooshing
of air, and both of my 12" blades (one a Felder, the other a Forrest) create
about the same intensity of noise. The higher the blade is raised, the
louder it gets. When it is lowered below the surface of the table, it is
more tolerable, but that doesn't do much for cutting wood. Two other
woodworking friends I have demo'd the machine for have commented, "man,
that's loud" in regards to the table saw. So, this is all subjective, but it
is quite noticeable. I was hoping it was just the Felder blade that was
noisy, but was disappointed to find my new Forrest blade is just as loud.

Is this just the nature of a 12" blade? Could it be that the saw is running
20% faster on 60 Hz power vs. 50 Hz, or is there a different pulley ratio
for US-destined machines to compensate for this?

...Geoff

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Geoff Shepherd
 

Interesting... this saw runs with more noise than even my Shopsmith (in
table saw mode), which was louder than a good contractor's saw due to the
variable speed Reeves drive system. Cutting performance on the BF6-31 has
been satisfactory so far, just very noisy. The other way I've reduced the
noise is by removing the blade entirely, but then I seem to have a problem
with the kerf not forming at all. Not sure what's up with that.

Here in the Seattle area the air is thick like good coffee. Maybe the blades
just get all buzzed up with caffeine or something.

I have considered modifying the clear crown guard with pivoting side guards
to help contain the noise, offer additional protection, and provide a longer
lifting ramp in front to ride up on approaching stock. On the other hand, if
my saw is just running too fast, then that's patching the symptom rather
than finding the cure.

Given my sometimes preoccupation with quiet-running tools, I should probably
go pick up one of those sound-level meters from Radio Shack. Either that or
go completely Neanderthal... :-)

...Geoff

----- Original Message -----
From: Philip Tamarkin
To: felder-woodworking@...
Sent: Wednesday, March 22, 2000 7:04 PM
Subject: [felder-woodworking] Re: Table saw blade noise


My BF-5 runs quietly compared to my earlier cabinet saws, even with the 12"
blades. I've got the Felder standard universal and the fancy-schmantzy
"Silent Power" blades - the Silent Power (God, the marketing department must
stay up late thinking of these names!) is probably a tad quieter. Bought a
Tenryu panel blade that I'm using currently, and highly recommend - best
blade I've ever used out of the box - similar volume to the others. If
Felder doesn't modify the drive pulleys for 60hz/50hz they need to - optimum
blade speed should be right around 10,000 peripheral feet per minute - much
faster than that and you'll be doing more burning than cutting, and will
probably kill blades pretty quickly.
On reflection, I think your noise problem may be related to your local air -
where do you live? I'm in Mendocino county, and maybe the air here is
thinner and causes less resistance to the blade! Might also explain the
plethora of air-heads that we have around here!! -Philip


Philip Tamarkin
 

If you're not getting a good kerf running the saw without a blade you need to raise the
splitter a bit - should sit about 1/4" below where the top of the blade would be if
there was a blade there.

I've got my saw set up with a nice overarm guard system (Excalibur...) that I've hung
from the ceiling. it's got good dust collection, so maybe it sucks up noise along with
the dust! I'll try running the saw tomorrow w/o the guard to see if it changes the
noise levels...

The Seattle thick fog explains everything. That stuff is dense! You might want to
bring it into your shop in thin sheets to lessen the load on the saw...

A smart guy with some measuring equipment for the pulleys and the ability to read the
nameplate rpms on the sawmotor could probably figure out the arbor rpms pretty damn
fast! Best, Philip

Geoff Shepherd wrote:

Interesting... this saw runs with more noise than even my Shopsmith (in
table saw mode), which was louder than a good contractor's saw due to the
variable speed Reeves drive system. Cutting performance on the BF6-31 has
been satisfactory so far, just very noisy. The other way I've reduced the
noise is by removing the blade entirely, but then I seem to have a problem
with the kerf not forming at all. Not sure what's up with that.

Here in the Seattle area the air is thick like good coffee. Maybe the blades
just get all buzzed up with caffeine or something.

I have considered modifying the clear crown guard with pivoting side guards
to help contain the noise, offer additional protection, and provide a longer
lifting ramp in front to ride up on approaching stock. On the other hand, if
my saw is just running too fast, then that's patching the symptom rather
than finding the cure.

Given my sometimes preoccupation with quiet-running tools, I should probably
go pick up one of those sound-level meters from Radio Shack. Either that or
go completely Neanderthal... :-)

...Geoff
----- Original Message -----
From: Philip Tamarkin
To: felder-woodworking@...
Sent: Wednesday, March 22, 2000 7:04 PM
Subject: [felder-woodworking] Re: Table saw blade noise

My BF-5 runs quietly compared to my earlier cabinet saws, even with the 12"
blades. I've got the Felder standard universal and the fancy-schmantzy
"Silent Power" blades - the Silent Power (God, the marketing department must
stay up late thinking of these names!) is probably a tad quieter. Bought a
Tenryu panel blade that I'm using currently, and highly recommend - best
blade I've ever used out of the box - similar volume to the others. If
Felder doesn't modify the drive pulleys for 60hz/50hz they need to - optimum
blade speed should be right around 10,000 peripheral feet per minute - much
faster than that and you'll be doing more burning than cutting, and will
probably kill blades pretty quickly.
On reflection, I think your noise problem may be related to your local air -
where do you live? I'm in Mendocino county, and maybe the air here is
thinner and causes less resistance to the blade! Might also explain the
plethora of air-heads that we have around here!! -Philip

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Charlie Norton
 

My original machine was single phase and it was somewhat noisier than the 3
phase I have now. The scream of the blade through the air is the same, but
the cabinet noise is much reduced. The air noise of the blade is very
apparent with the Felder...I thought I was the only one who noticed.

I used to have a Ryobi BT3000 which was very noisy. I got into the habit of
wearing ear protection, so I haven't really been too sensitive to the sounds
from the Felder. I would be surprised if Felder had not accounted for the
fact that US machines are run from 60 Hz, what with the safety issues
involved.

-----Original Message-----
From: Geoff Shepherd <geoff@...>
To: felder-woodworking@... <felder-woodworking@...>
Date: Wednesday, March 22, 2000 6:45 PM
Subject: [felder-woodworking] Table saw blade noise


Another question for the group...

It seems to me that the saw on my BF6-31 is two or three times louder than
a
typical 10" cabinet saw. Most of the noise is a loud high-pitched wooshing
of air, and both of my 12" blades (one a Felder, the other a Forrest)
create
about the same intensity of noise. The higher the blade is raised, the
louder it gets. When it is lowered below the surface of the table, it is
more tolerable, but that doesn't do much for cutting wood. Two other
woodworking friends I have demo'd the machine for have commented, "man,
that's loud" in regards to the table saw. So, this is all subjective, but
it
is quite noticeable. I was hoping it was just the Felder blade that was
noisy, but was disappointed to find my new Forrest blade is just as loud.

Is this just the nature of a 12" blade? Could it be that the saw is running
20% faster on 60 Hz power vs. 50 Hz, or is there a different pulley ratio
for US-destined machines to compensate for this?

...Geoff



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Geoff,

Wow, here I thought it was the aroma of Tacoma that was making my
blades run louder, but it's the air ehh.

Actually I did find that the 12" blade running on the Felder has a
noticeably more powerful sound to it than my old Delta 10". I believe
the Felder runs at about 4000 RPM vs. 3600 RPM for most 10" saws which
would account for the increased pitch in sound. I've found that I can
cut faster and have a lot less tearout when cutting my morning bagel
now with the Felder so the coffee is still hot when I get done.

If you think that you are getting an excessively high pitched sound,
you might want to use a dial indicator to check the run-out on your
blades. The run-out or wobble as some call it, will increase blade
sound enough to drive you out of the shop. I'm sure you are aware it's
best to completely disconnected from the power source prior to checking
the blades. If you find that there is no noticeable run-out the only
other suggestion I have is to stuff a little more cotton into the old
ear protectors because what you are hearing is an industrial saw at
work.

Re: Mortis Cutter Bits. I was thinking about checking Boeing surplus
for cutters. A lot of times they have excess bins stuffed with end
mills and such.




philip tamarkin <tamarki-@...> wrote:
original article:
=219
If you're not getting a good kerf running the saw without a blade you
need to raise the
splitter a bit - should sit about 1/4" below where the top of the
blade would be if
there was a blade there.

I've got my saw set up with a nice overarm guard system
(Excalibur...) that I've hung
from the ceiling. it's got good dust collection, so maybe it sucks
up noise along with
the dust! I'll try running the saw tomorrow w/o the guard to see if
it changes the
noise levels...

The Seattle thick fog explains everything. That stuff is dense! You
might want to
bring it into your shop in thin sheets to lessen the load on the
saw...

A smart guy with some measuring equipment for the pulleys and the
ability to read the
nameplate rpms on the sawmotor could probably figure out the arbor
rpms pretty damn
fast! Best, Philip

Geoff Shepherd wrote:

Interesting... this saw runs with more noise than even my Shopsmith
(in
table saw mode), which was louder than a good contractor's saw due
to the
variable speed Reeves drive system. Cutting performance on the
BF6-31 has
been satisfactory so far, just very noisy. The other way I've
reduced the
noise is by removing the blade entirely, but then I seem to have a
problem
with the kerf not forming at all. Not sure what's up with that.

Here in the Seattle area the air is thick like good coffee. Maybe
the blades
just get all buzzed up with caffeine or something.

I have considered modifying the clear crown guard with pivoting
side guards
to help contain the noise, offer additional protection, and provide
a longer
lifting ramp in front to ride up on approaching stock. On the other
hand, if
my saw is just running too fast, then that's patching the symptom
rather
than finding the cure.

Given my sometimes preoccupation with quiet-running tools, I should
probably
go pick up one of those sound-level meters from Radio Shack. Either
that or
go completely Neanderthal... :-)

...Geoff
----- Original Message -----
From: Philip Tamarkin
To: felder-woodworking@...
Sent: Wednesday, March 22, 2000 7:04 PM
Subject: [felder-woodworking] Re: Table saw blade noise

My BF-5 runs quietly compared to my earlier cabinet saws, even with
the 12"
blades. I've got the Felder standard universal and the
fancy-schmantzy
"Silent Power" blades - the Silent Power (God, the marketing
department must
stay up late thinking of these names!) is probably a tad quieter.
Bought a
Tenryu panel blade that I'm using currently, and highly recommend -
best
blade I've ever used out of the box - similar volume to the others.
If
Felder doesn't modify the drive pulleys for 60hz/50hz they need to
- optimum
blade speed should be right around 10,000 peripheral feet per
minute - much
faster than that and you'll be doing more burning than cutting, and
will
probably kill blades pretty quickly.
On reflection, I think your noise problem may be related to your
local air -
where do you live? I'm in Mendocino county, and maybe the air here
is
thinner and causes less resistance to the blade! Might also
explain the
plethora of air-heads that we have around here!! -Philip

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ribe@...


Philip Tamarkin
 

...at 4000 rpm/12" blade, you're at 12,500+ peripheral ft/minute which is pretty fast.
Wouldn't you have to have pronounced run-out to make a real difference in noise?
Possibility of a bad bearing transmitting and amplifying through the blade?
Sympathetic vibration from something else on the machine resonating in sync w/the
blade? Interesting problem! BTW, my saw is a single phase

Rod Barton wrote:

Geoff,

Wow, here I thought it was the aroma of Tacoma that was making my
blades run louder, but it's the air ehh.

Actually I did find that the 12" blade running on the Felder has a
noticeably more powerful sound to it than my old Delta 10". I believe
the Felder runs at about 4000 RPM vs. 3600 RPM for most 10" saws which
would account for the increased pitch in sound. I've found that I can
cut faster and have a lot less tearout when cutting my morning bagel
now with the Felder so the coffee is still hot when I get done.

If you think that you are getting an excessively high pitched sound,
you might want to use a dial indicator to check the run-out on your
blades. The run-out or wobble as some call it, will increase blade
sound enough to drive you out of the shop. I'm sure you are aware it's
best to completely disconnected from the power source prior to checking
the blades. If you find that there is no noticeable run-out the only
other suggestion I have is to stuff a little more cotton into the old
ear protectors because what you are hearing is an industrial saw at
work.

Re: Mortis Cutter Bits. I was thinking about checking Boeing surplus
for cutters. A lot of times they have excess bins stuffed with end
mills and such.



philip tamarkin <tamarki-@...> wrote:
original article:
=219
If you're not getting a good kerf running the saw without a blade you
need to raise the
splitter a bit - should sit about 1/4" below where the top of the
blade would be if
there was a blade there.

I've got my saw set up with a nice overarm guard system
(Excalibur...) that I've hung
from the ceiling. it's got good dust collection, so maybe it sucks
up noise along with
the dust! I'll try running the saw tomorrow w/o the guard to see if
it changes the
noise levels...

The Seattle thick fog explains everything. That stuff is dense! You
might want to
bring it into your shop in thin sheets to lessen the load on the
saw...

A smart guy with some measuring equipment for the pulleys and the
ability to read the
nameplate rpms on the sawmotor could probably figure out the arbor
rpms pretty damn
fast! Best, Philip

Geoff Shepherd wrote:

Interesting... this saw runs with more noise than even my Shopsmith
(in
table saw mode), which was louder than a good contractor's saw due
to the
variable speed Reeves drive system. Cutting performance on the
BF6-31 has
been satisfactory so far, just very noisy. The other way I've
reduced the
noise is by removing the blade entirely, but then I seem to have a
problem
with the kerf not forming at all. Not sure what's up with that.

Here in the Seattle area the air is thick like good coffee. Maybe
the blades
just get all buzzed up with caffeine or something.

I have considered modifying the clear crown guard with pivoting
side guards
to help contain the noise, offer additional protection, and provide
a longer
lifting ramp in front to ride up on approaching stock. On the other
hand, if
my saw is just running too fast, then that's patching the symptom
rather
than finding the cure.

Given my sometimes preoccupation with quiet-running tools, I should
probably
go pick up one of those sound-level meters from Radio Shack. Either
that or
go completely Neanderthal... :-)

...Geoff
----- Original Message -----
From: Philip Tamarkin
To: felder-woodworking@...
Sent: Wednesday, March 22, 2000 7:04 PM
Subject: [felder-woodworking] Re: Table saw blade noise

My BF-5 runs quietly compared to my earlier cabinet saws, even with
the 12"
blades. I've got the Felder standard universal and the
fancy-schmantzy
"Silent Power" blades - the Silent Power (God, the marketing
department must
stay up late thinking of these names!) is probably a tad quieter.
Bought a
Tenryu panel blade that I'm using currently, and highly recommend -
best
blade I've ever used out of the box - similar volume to the others.
If
Felder doesn't modify the drive pulleys for 60hz/50hz they need to
- optimum
blade speed should be right around 10,000 peripheral feet per
minute - much
faster than that and you'll be doing more burning than cutting, and
will
probably kill blades pretty quickly.
On reflection, I think your noise problem may be related to your
local air -
where do you live? I'm in Mendocino county, and maybe the air here
is
thinner and causes less resistance to the blade! Might also
explain the
plethora of air-heads that we have around here!! -Philip

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My tablesaw noise doesn't sound extrordinarily loud. It does have a
"serious, industrial" powerful sound to it though. I also used to have
a BT 3000, like Charlie, and it was anoyingly loud. I also got into the
habit of wearing ear protectors, in reaction to many other horrendously
loud tools, such as a bench top portable planner, Sears shop vac :(
,etc. My KF-7 is 3 phase, I haven't heard a single phase machine, that
is interesting though, that there is a noise level difference.
I think the ear protectors are a good habit, besides, when the nurse
comes to tell me that my 80 year old son is in the lobby to visit me
(he's 31 now), maybe I'll be able to hear her ;)

Taylor







"geoff shepherd" <geof-@...> wrote:
original article:
=213
Another question for the group...

It seems to me that the saw on my BF6-31 is two or three times louder
than a
typical 10" cabinet saw. Most of the noise is a loud high-pitched
wooshing
of air, and both of my 12" blades (one a Felder, the other a Forrest)
create
about the same intensity of noise. The higher the blade is raised, the
louder it gets. When it is lowered below the surface of the table, it
is
more tolerable, but that doesn't do much for cutting wood. Two other
woodworking friends I have demo'd the machine for have commented,
"man,
that's loud" in regards to the table saw. So, this is all subjective,
but it
is quite noticeable. I was hoping it was just the Felder blade that
was
noisy, but was disappointed to find my new Forrest blade is just as
loud.

Is this just the nature of a 12" blade? Could it be that the saw is
running
20% faster on 60 Hz power vs. 50 Hz, or is there a different pulley
ratio
for US-destined machines to compensate for this?

...Geoff


Geoff Shepherd
 

Thick caffeinated air aside (hmm), I appreciate all your interesting and
varied responses once again.

I do wear hearing and eye protection as a matter of habit. However, I still
prefer quieter running tools for the sake of my own sanity and my good
relations with my close neighbors. Once I finish insulating the shop, I
won't feel quite as self-conscious about late-evening noise making.

This evening, I managed to borrow a sound-level meter from a musician friend
at work. Here are the results of measuring some of my shop equipment with
the meter mounted on a tripod at operator position/ear height (or 1m as
appropriate):

Phasemaster MA-1, 60dB (manual states <70dB).
Oil-lubed 26 gallon air compressor filling, 81dB.
AF-22LN, 77dB (manual for original AF-22 states 82.5dB).
Fein Turbo II vac, 68dB.

BF6-31:
Jointer, 77dB (manual states 78.8dB).
Planer, 80dB (manual states 81.8dB).
Saw, 98dB (manual states 83.7dB).

Except for the saw, everything is reasonably close to what I expected. By
the manual's numbers and my experience with other cabinet saws, I would
expect the saw to sound not too much louder than the jointer or planer.
Maybe it's the blades, or some other factor.

...Geoff


Tom Gee
 

I've been reading this thread and have a few thoughts:

Motor speed: The motors' information plates on my KF-7X lists speeds for
both 50Hz and 60Hz operation. It also lists two amperage figures. I
presume that the larger of these is the maximum (locked rotor?) amperage
and the other is the no load amperage. If I weren't 2500 miles from my
shop, I'd include the all of these numbers here. However, I'm sure that
they're listed on all of the newer machines. Maybe someone who has a
machine close at hand could look and post the numbers.

Drive pulleys: I seem to remember that the parts catalog lists different
pulleys for 50Hz and 60Hz operation. In addition to being away from my
shop, I'm also away from my parts catalog. I think that I'll have to
start worrying Wolfgang again to see if I can get him to attempt to
convince Felder to provide the parts catalog and owner's manual on
CD-ROM in searchable PDF form... Just what the poor man needs, a
computer geek as a customer. :-)

Motor speeds: Although I can't quit remember the RPM figures on my
Felder, I do remember that many motors of the type found on woodworking
machines operate at 3450 RPM. I seem to remember that that's a 'magic'
number in motor design, though I've completely forgotten why.

TGee


Charlie Norton
 

Wow...98dB is loud. I do not have a sound meter, but I can't imagine that
the saw on my machine is 18 dB louder than the planer. If the sound meter
computes dBA, perhaps the higher pitch of the air whoosh noise registers a
higher sound value for the same noise power out.

Did you average several readings? I wonder if the saw measurement was made
at a particularly loud location.

-----Original Message-----
From: Geoff Shepherd <geoff@...>
To: felder-woodworking@... <felder-woodworking@...>
Date: Thursday, March 23, 2000 1:29 AM
Subject: [felder-woodworking] Re: Table saw blade noise


Thick caffeinated air aside (hmm), I appreciate all your interesting and
varied responses once again.

I do wear hearing and eye protection as a matter of habit. However, I still
prefer quieter running tools for the sake of my own sanity and my good
relations with my close neighbors. Once I finish insulating the shop, I
won't feel quite as self-conscious about late-evening noise making.

This evening, I managed to borrow a sound-level meter from a musician
friend
at work. Here are the results of measuring some of my shop equipment with
the meter mounted on a tripod at operator position/ear height (or 1m as
appropriate):

Phasemaster MA-1, 60dB (manual states <70dB).
Oil-lubed 26 gallon air compressor filling, 81dB.
AF-22LN, 77dB (manual for original AF-22 states 82.5dB).
Fein Turbo II vac, 68dB.

BF6-31:
Jointer, 77dB (manual states 78.8dB).
Planer, 80dB (manual states 81.8dB).
Saw, 98dB (manual states 83.7dB).

Except for the saw, everything is reasonably close to what I expected. By
the manual's numbers and my experience with other cabinet saws, I would
expect the saw to sound not too much louder than the jointer or planer.
Maybe it's the blades, or some other factor.

...Geoff



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Mark Rupersburg
 

Geoff;

Wow, 98dB is loud -- maybe loud enough to get a visit from OSHA or the FAA. I think a
jet at full-throttle is just a bit over 100 dB!

Does the value change depending upon the position of the pickup?
With a change in blades?
Without a blade?

When insulating, you may have to use a heavy material (like lead sheeting) in addition
to typical fiberglass batting. Both dampen vibrations, but at different frequencies.
Another technique used in sound-proofing buildings is to use 2 layers of drywall
separated by strips of metal.

If the numbers are correct, I think you've got a heck of a noise problem that's going
to limit your hours of work.

Good luck,

Mark

Shepherd wrote:

Thick caffeinated air aside (hmm), I appreciate all your interesting and
varied responses once again.

I do wear hearing and eye protection as a matter of habit. However, I still
prefer quieter running tools for the sake of my own sanity and my good
relations with my close neighbors. Once I finish insulating the shop, I
won't feel quite as self-conscious about late-evening noise making.

This evening, I managed to borrow a sound-level meter from a musician friend
at work. Here are the results of measuring some of my shop equipment with
the meter mounted on a tripod at operator position/ear height (or 1m as
appropriate):

Phasemaster MA-1, 60dB (manual states <70dB).
Oil-lubed 26 gallon air compressor filling, 81dB.
AF-22LN, 77dB (manual for original AF-22 states 82.5dB).
Fein Turbo II vac, 68dB.

BF6-31:
Jointer, 77dB (manual states 78.8dB).
Planer, 80dB (manual states 81.8dB).
Saw, 98dB (manual states 83.7dB).

Except for the saw, everything is reasonably close to what I expected. By
the manual's numbers and my experience with other cabinet saws, I would
expect the saw to sound not too much louder than the jointer or planer.
Maybe it's the blades, or some other factor.

...Geoff

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