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Tilting shaper ideas

Geoff Shepherd
 

Hi Group... here's an idea I wanted to try on the tilting shaper using the
high-speed spindle - sliding dovetails. Usually a sliding dovetail is done
in two steps, one to mill the dovetail groove, and a second to mill the
dovetail "tongue", say in the end of a shelf or partition of a box or
cabinet.

When milling the dovetail tongue, the procedure I've alway seen is to stand
the piece up on end and guide it against the router table fence with the
dovetail bit partially exposed. Flip the piece over and repeat to create the
full tail.

I found an alternative to standing the work up on end is the following: tilt
the router spindle to the exact angle of the dovetail bit, then you can
guide the work flat on the table, even using the sliding table if you
prefer. The catch is that the dovetail depth is limited to the maximum width
of the dovetail bit, but this may be acceptable for many situations. As
before, you still have to make two passes to mill the tongues.

Tilting the bit precisely is really easy to do just by counting the crank
revolutions. For my 14-degree bit, it's seven crank revs. In my practice
setup, I milled the slot first, then measured the depth and narrow width
using a digital sliding calipers. This provided measurements for setting the
bit height and exposure. Exposure is the same as the slot depth. Height is:
(stock thickness - narrow width) / 2 ... this gives a good starting point
from which to fine-tune the adjustments, but given either plain luck or the
accuracy of the Felder system, my first try was exactly on (working in
metric made this whole test even easier).

I also played around with the tilting shaper and my existing router bit
collection. I found a very nice profile suitable for small picture frames
can be produced with my Porter-Cable "Traditional" profile bit tilted back
to 30-degrees, followed by a little clean-up with a 1/8" round-over at
0-degrees. Since the fancy bit I used creates a more-or-less 45-degree
profile on an edge, tilting to 30-degrees changes this to essentially a
15-degree profile. Comparing side-by-side it is hard to believe the same bit
made the new profile.

..Geoff


Re: DUST COLLECTOR

Geoff Shepherd
 

Scott,

I assume you mean the AF-22... mine is mounted on the mobile stand, but John
Renzetti has his bolted to the wall. The height from the bottom of the
collector housing (where the bags attach) to the floor of the rolling base
is 93cm (~36 1/2") - this is just right so the bottom of the bags have
something to rest on for support.

I was just discussing with John Renzetti that bolting the AF-22 to a hollow
wall may amplify vibrations if the wall acts as a sounding board.

...Geoff

----- Original Message -----
From: Scott Slater <scott@...>
To: <geoff@...>
Sent: Thursday, March 02, 2000 1:16 AM
Subject: DUST COLLECTOR


Hi,

I am installing my bf22 dust collector, and could not find what height it
should be from the ground - I have the unit that attaches to the wall, if
you have the same one, could you let me know how high it is to the bottom
of
the collector. thanks

I posted a couple of photos of the new phasemaster in the vault.

Scott


Re: dust collector height

Scott Slater
 

Geoff,

Before getting your message, I spoke to Pete at Felder, he said that
the measurement was 33 1/2 inches - but this was the smaller unit, he
said that the bags are the same size. I mounted it at 34 inches - I
think that it is too low - I may try to remount it higher, it should
only take a little bit of time. I have a piece of 3/4 inch plywood on
the wall, and the dc mounted to that. I got the phase converter hooked
up, and 3 phase power to 2 places in the shop. Now I just have to wait
for the machine to come in (end of April). I cannot believe the suction
on the AF22, you were right in an earlier email about the cat getting
sucked in. It still seems quite loud, I have the LN version, so I
wonder how loud the non LN version is. I do not hear the vibration,
except when the machine is slowing down after power off, my walls are
hollow with drywall.

Scott

-----Original Message-----
From: Geoff Shepherd [mailto:geoff@...]
Sent: Friday, March 03, 2000 12:13 PM
To: Scott Slater; felder-woodworking@...
Subject: Re: DUST COLLECTOR


Scott,

I assume you mean the AF-22... mine is mounted on the mobile stand, but
John
Renzetti has his bolted to the wall. The height from the bottom of the
collector housing (where the bags attach) to the floor of the rolling
base
is 93cm (~36 1/2") - this is just right so the bottom of the bags have
something to rest on for support.

I was just discussing with John Renzetti that bolting the AF-22 to a
hollow
wall may amplify vibrations if the wall acts as a sounding board.

...Geoff

----- Original Message -----
From: Scott Slater <scott@...>
To: <geoff@...>
Sent: Thursday, March 02, 2000 1:16 AM
Subject: DUST COLLECTOR


Hi,

I am installing my bf22 dust collector, and could not find what
height it
should be from the ground - I have the unit that attaches to the
wall, if
you have the same one, could you let me know how high it is to the
bottom
of
the collector. thanks

I posted a couple of photos of the new phasemaster in the vault.

Scott


Ht of bags off the floor

John Renzetti
 

I've got the top of the AF22 frame 42.5" off the floor. This has
allowed enough room so the bags can have some support as they fill. The
regular Felder bags that came with this machine were pretty large, I
thought any lower would have constricted the bags.
I'm plannning on adding some front leg supports made out of tube
steel. It's always seemed like a lot of weight just bolted to the wall.
There was a post over on Badger Pond about pleated dust filters from
the Farr Co of Little Rock AR. They make various sized filters that
could serve as a substitute or an addition to the regular drum filter.
They have one that is about 36" high that sells for $65. With more cu
ft of fabric available for filtering you wouldn't have to clean the
filter as often especially when cutting sheet goods like mdf.
Take care,
John Renzetti


Sliding table - Any lubrication?

Jim Voos
 

My sliding table seems to have a little more friction than before. I found
some oxidation on the rails and cleaned that off, and would like to protect
it. I had heard that you are not to put any protectant, lubrication on the
sliding rails. Is this what you have all heard?

Any thoughts?

jim


Re: Sliding table - Any lubrication?

Wolfgang Geiger
 

Dear Jim,

You should put any lubricant that contains oil, silicon or similar
substances on the rails. These substances attract dust and will create
residue on the rails. We recommend any lubricants that do not attract dust
or wood chips (e.g FELDER Spindle Fluid, see March Special).

Wolfgang

----- Original Message -----
From: Jim Voos <jvoos@...>
To: <felder-woodworking@...>
Sent: Saturday, March 04, 2000 1:32 PM
Subject: [felder-woodworking] Sliding table - Any lubrication?


My sliding table seems to have a little more friction than before. I
found
some oxidation on the rails and cleaned that off, and would like to
protect
it. I had heard that you are not to put any protectant, lubrication on
the
sliding rails. Is this what you have all heard?

Any thoughts?

jim


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Re: Sliding table - Any lubrication?

John Renzetti
 

Jim, I've always used the Fluidum, which came in the little care kit with
the KF7F. I don't know what's in it, but it works great. One product to
stay away from is some stuff called slip-it. Another guy I know (name shall
remain anonymous used it on the sliders rails with sub-optimal results) It
can really clog up the works if not carefully applied. I tried some on the
tables and didn't like it at all. Went back to the Bostck top coat and the
metal glanz and Gleit from the care kit.

----- Original Message -----
From: Jim Voos <jvoos@...>
To: <felder-woodworking@...>
Sent: Saturday, March 04, 2000 4:32 PM
Subject: [felder-woodworking] Sliding table - Any lubrication?


My sliding table seems to have a little more friction than before. I
found
some oxidation on the rails and cleaned that off, and would like to
protect
it. I had heard that you are not to put any protectant, lubrication on
the
sliding rails. Is this what you have all heard?

Any thoughts?

jim


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UK prices for Felder BF6-31 and Robland X31

 

Group - I thought this might be of interest to
some of you. If not, just hit delete. This is the
beginning of a conversation thread over on the
rec.woodworking newsgroup via Deja.com. You can
read the responses by using the link near the
bottom of this e-mail. Some of the responses are
quite interesting.

I'm going to send out invitations from our group
to some of the participants of this thread on the
other forum. More Felder owners...

..Geoff

------------------------------------------------------------------------------

This message was forwarded to you from Deja.com by Geoff@....
Deja.com offers free consumer information, including ratings and reviews on
thousands of products and services. Before you buy, visit

------------------------------------------------------------------------------

(beginning of original message)

Subject: UK prices for Felder BF6-31 and Robland X31
From: Neil Viljoen <nielv@...>
Date: 2000/03/04
Newsgroups: rec.woodworking

--------------BC75CB71F33BC53379E22E7F
Content-Type: text/plain; charset=us-ascii
Content-Transfer-Encoding: 7bit

(Please remove xxx from return mail before replying)

I am possibly moving to the UK in July and have the difficult decision
whether to buy a combination machine in the UK or here in the US. If I
buy it here I will save the 17.5% VAT which makes it seem attractive.
The transport will be with my move so the cost differential should not
be significant.

Can anybody tell me what these machines go for in the UK (new)?


Regards Niel Viljoen

--------------BC75CB71F33BC53379E22E7F
Content-Type: text/html; charset=us-ascii
Content-Transfer-Encoding: 7bit

<!doctype html public "-//w3c//dtd html 4.0 transitional//en">
<html>
(Please remove xxx from return mail before replying)
<p>I am possibly moving to the UK in July and have the difficult decision
whether to buy a combination machine in the UK or here in the US. If I
buy it here I will save the 17.5% VAT which makes it seem attractive. The
transport will be with my move so the cost differential should not be significant.
<p>Can anybody tell me what these machines go for in the UK (new)?
<br>&nbsp;
<h4>
Regards Niel Viljoen</h4>
</html>

--------------BC75CB71F33BC53379E22E7F--



(end of original message)
------------------------------------------------------------------------------

You can view this message and the related discussion by following this link:

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Before you buy.


Thanks I have joined

Niel Viljoen
 

Thanks to the invitations of Geoff Shepherd and John Renzetti I have
signed-up although I have not yet bought my Felder, hence my question
in rec.woodworking. What intrigued me was the mention the BF6-31 is to
be replaced by a 700 series machine. Does anybody have anymore
information? I have definitely decided to buy a Felder, the key
question where and what!

Regards Niel Viljoen


Re: Thanks I have joined

Mark Rupersburg
 

Niel;

Good question. I'd like to hear more about this. Perhaps Renzetti at Felder East can
fill us in.

Regards,

Mark Rupersburgj

Niel Viljoen wrote:

Thanks to the invitations of Geoff Shepherd and John Renzetti I have
signed-up although I have not yet bought my Felder, hence my question
in rec.woodworking. What intrigued me was the mention the BF6-31 is to
be replaced by a 700 series machine. Does anybody have anymore
information? I have definitely decided to buy a Felder, the key
question where and what!

Regards Niel Viljoen

------------------------------------------------------------------------
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To Unsubscribe, send a blank message to: felder-woodworking-unsubscribe@...

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BF6-31 replacement

John Renzetti
 

From what I hear and also from a picture of one in the Christmas
catalog, the BF6-31 will be replaced some time this year with the CF700
series machine. It's supposed to be pretty much like a "7" series but
will come with the 12" 310mm jointer/planer. Also thanks to one of our
agents in the field I was able to obtain some secret photographs of
these machines when they were shown at a European show. :) Not sure
when the US introduction will be, but I know that one of our new
members is going to order/has ordered the KF700F. (Nothing like a
little foreign intrigue to liven the forum up;not as exciting as when I
worked in Africa, but it's something. :) )
Take care,
John Renzetti
Chadds Ford, PA
KF7-F, AD7-41, AF22(the very loud version)


Re: Thanks I have joined

Joe Dusel
 

Hi Neil,

I just place my order last week for a K700S Professional Sliding Table
Saw. Here is some info from Peter Rodgers some of which is probably
relevant to the new series.

-----------------------------------------------------------------------
Here are some details about the new K700S Professional Sliding Table Saw

General:
square coupling system for table extensions (f-coupling)
formed chassis
Euro overhead sawguard
new tilt ratio, one revolution equals 1 degree
round steel bar guiding of rip fence
new rip fence design
8' sliding table with options of 9' and 10'

The overhead saw guard on the machine features a wide extraction hood,
dust extraction outlet of 80mm and a very large arm to ensure
enough stability. The extraction hood can be moved diagonally up and
down and will readjust to the individual workpiece height
through its own weight.

The rip table will be sheet metal instead of cast pieces bolted
together. The main table with still be machined cast iron with 17"x39"
dimensions. The rip fence is now traveling on a round steel bar (approx
2"dia.) and has a shorter profile. The shorter plate has improved
stability. Digital readout is also an option.
_______________________________________________________________________________

Hope this helps.

Joe


Niel Viljoen wrote:


Thanks to the invitations of Geoff Shepherd and John Renzetti I have
signed-up although I have not yet bought my Felder, hence my question
in rec.woodworking. What intrigued me was the mention the BF6-31 is to
be replaced by a 700 series machine. Does anybody have anymore
information? I have definitely decided to buy a Felder, the key
question where and what!

Regards Niel Viljoen

------------------------------------------------------------------------
To Post a message, send it to: felder-woodworking@...
To Unsubscribe, send a blank message to: felder-woodworking-unsubscribe@...

------------------------------------------------------------------------
-- 20 megs of disk space in your group's Document Vault
--


POLL: Metric or imperial (English) measurements?

 

This weeks poll is whether you are using Metric or Imperial measurements. I have heard that it is good to use Metric for the shaper, but what about the rest of the machine?
----

Please select one of the following:

o Fully metric
o Metric on shaper, imperial for everything else
o Mixture of both
o Fully imperial
o Transitioning to metric


by going to the following Web form:



Thank you!


Re: Kay Phasemaster Question

John Hartshorne
 

Geoff,
It is possible that a small amount of moisture entered the bearings.
The bearing are sealed on one side only, the side facing the end bells
of the converter is open and the grease is located there. It is not
hard to remove the end bells and repack the bearings. However, don't
over grease them. Many people think that if a little grease is good,
then more is better. Not true don't do it. Just remove the end bells
unbolt and knock loose with a dead-blow hammer. Carefully remove the
rotor making sure that no damage occures to the windings. The bearings
will remain located on the rotor. Rince them clean with WD-40 and dry
with compressed air. Then repac the bearings with a good quality
general purpose grease. Remember there is very little load applied to
this motor and it seldom gets to hot, so a light viscosity grease will
flow better at low temps. Place about two tablespoons of grease in the
end bell cavities.
Reassemble and retighten the end bell bolts.
Try it again it should sound better.
Let me know how it goes.
John



"geoff shepherd" <geof-@...> wrote:
original article:
=111
Hi all,

When I start up my Kay MA-1 Phasemaster, it sounds like it has bad
bearings
(whining) until it warms up a bit. This unit was never used, but sat
for two
years on its pallet before I purchased it with the BF6-31 and AF-22
from
Mike Simpson in Oregon.

Does this model have grease fittings? Should I go get a grease gun
and the
recommended lubricant (Chevron SRI) and try lubing up the bearings?
Or do
they all do this?

The temp in my shop these days is about 60F give or take.

Also - thanks to Felder USA for footing the bill on the "No Ads"
option for
our group... the advertising at the bottom of our messages and the
banner
ads on our group site have been eliminated.

..Geoff


BF6-31 available/personal websites

John Renzetti
 

One of our members, Jan Jensen a cabinetmaker from CO, has an almost
new BF6-31 for sale. Jan is getting all new seperate Felders. If any of
you know of anyone who may be interested just contact Jan directly.
Also if anyone has a personal website feel free to post a direct link
to it. Also if you have project or shop pictures don't forget to upload
those also.
Take care,
John Renzetti


Re: Kay Phasemaster Question

Geoff Shepherd
 

Thanks for your response, John. I'll take a look at converter ASAP. Not sure
where to purchase the right grease - the manual calls for Chevron SRI. I'll
try the local industrial suppliers. This converter generates enough heat to
supplement my portable electric space heater, but it's about what I would
expect for a device consuming 4.6A @ 245V (about 1100 watts) while idle -
the energy has to go somewhere. Given our relatively cheap electricity in
the Northwest, that costs me about 6-cents or so per hour to run.

..Geoff

----- Original Message -----
From: John Hartshorne <john@...>
Sent: Monday, March 06, 2000 11:16 AM
Subject: [felder-woodworking] Re: Kay Phasemaster Question


Geoff,
It is possible that a small amount of moisture entered the bearings.
The bearing are sealed on one side only, the side facing the end bells
of the converter is open and the grease is located there. It is not
(snip)


Introduction/What's Cooking

Geoff Shepherd
 

We're up to fifty members today. I guess now is as good of a time as any to
"go around the room" and introduce ourselves. No pressure, though... this is
just an idea.

I recenly purchased a barely used '97 BF6-31, AF-22, and Kay MA-1 rotary
converter... it is a long story (like nine months), but I'm extremely happy
to finally have a Felder in my shop. My previous machine was a Shopsmith Mk.
V 510 (actually it is still hanging around for other uses), so this is quite
a step up.

Woodworking is one of two or three serious hobbies - one other being
renovating my ca. 1915 Craftsman-style Bungalow. My shop is in what at one
time was a separate alley-access Model T garage with an attached wood shed.
The previous owners had updated this into a short 2.5 car garage (17'x26'),
which before the Felder arrived actually garaged a small car now and then in
addition to my woodshop.

My day job is designing software for PalmOS-based (remember the Palm Pilot?)
industrial bar code scanners. Actually, that's just what's current. I've
been programming computers for almost twenty years now - first as a hobby,
then professionally for the last six years or so. I also play the piano, but
only for my own enjoyment.

Some time in late 1996 is when I sparked an interest in woodworking, partly
out of necessity for restoring some of the built-in architectural details in
the house and also out of a desire for building period furniture with
lusterous fine finishes you just want to touch. Being a perfectionistic
technologly/gadget freak, well, the Felder was a natural.

My current projects involve working on the "systems" of the house... I just
finished replumbing (installing new bathroom fixtures tonight), and for
quite some time I've been retrofitting radiant hydronic floor heat which
will also be extended out to the shop. Presently my shop is in a pretty
sorry state of afairs, which is only magnified by the sparkling new machine!
I plan to spend a good deal of time building shop cabinets, finishing my
workbench, and finishing the shop itself. After the workbench, my next
furniture project will be a bed so I can get some sleep.

OK, next!
--
Geoff Shepherd
Everett, WA


Re: Uploads, etc...

Geoff Shepherd
 

Just a reminder for those new to the group:

If you are getting overwhelmed with the number of messages from this e-mail
list, most e-mail programs let you sort incoming mail into separate folders
based on the subject. In our case, you would set up a filter that looks for
"[felder-woodworking]" in the subject line. If you need help setting up an
e-mail filter, check the built-in help.. and if that doesn't do much for
you, send me a private e-mail (geoff@...) and I'll try to lend a
hand.

There is a shared web site we can upload pictures and articles to:


If you don't have an eGroups password, you'll be prompted to create one.
It's easy, fast, and free - just follow the instructions presented. Once
you're set up there, you can access our web site features such as the
document vault, poll, shared calendar, message archive, your subscription
settings, etc. It's also surprisingly easy to upload your pictures/etc to
the document vault - there is an upload button that will bring up a "Browse
for File" window on your computer. Just make sure to let the group know
you've uploaded something so we can go have a look.

--
Geoff Shepherd


Photographs

 

开云体育

John R,
You wrote: Also thanks to one of our
agents in the field I was able to obtain some secret photographs of
these machines when they were shown at a European show.
?
Where are the pictures? I thought you might have put them in the vault for the rest of us to drool over. Could you?
Thanks, Paul


Thanks John

Rick Strom
 

Thanks for the invitation to join this site, and possibly the users
group.

As I review the emails that have been sent, it looks as though this is
going to be very informative, and fun.

I have one of my engineers researching the Kay Phasemaster. We sell
several phase converters, but not the Kay line. How old is the unit?
If it came with the machine, I am surprised the bearings are giving you
any problem. If this was purchased after the machine, and not a
matched system, you could possibly have a converter that has an ODP
motor, (open drip proof), and not a TEFC, (totally enclosed fan
cooled). The difference is obvious, dust can get into the windings,
bearings, etc. in the ODP, and they have dried out.

Also, as you look at the end-bell, on some motors you will see a small
"tapped" hole. Most will have a simple plug in it, this can be taken
out and a "zirk" grease fitting can be installed. Thus eliminating the
need to disassemble the motor to grease the bearings.

If you would like to send the manufacturer name and frame size of the
motor, I would be happy to see if I can help further. I might even have
one of those fittings. (In addition to selling electrical equipment,
we have 7 motor repair shops on the east coast.)

Once again, thanks John for the invitation.

Rick Strom