My 2000 EVC has a strong raw gasoline smell after driving on a hot day at altitude after stopping. I've been unable to localize the smell precisely, but it's definitely raw gasoline (not unburnt from the tailpipe), and definitely outside the vehicle.
A few years ago, after the van was over-filled in Oregon (where you can't fill your own tank), I had the subsequent problem where I could not fill the gas tank because the gas pump would keep shutting off. That problem has since resolved, and these days I have no trouble filling the tank to full. It's likely the over-fill saturated the evap. canister with liquid gas for a time.
So where are the fumes coming from?
My theory is that the evap. canister is basically OK now (otherwise, I wouldn't be able to fill the tank), but that parts downstream from that may be malfunctioning.
The N80 valve is about $50, so I'm thinking of just replacing it.
I have no OBD-2 codes or CEL, but my understanding is that blockage of the N80 system may not throw a code.
I would replace the evap canister, but these are no longer available.
Any advice?
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I have had that smell on a nonEV when one of the fuel injectors had a failed o ring
I think mechanics have a tool that senses fuel odors to help track it down
Stephen
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On Jun 11, 2021, at 8:44 AM, Michael Diehr <md03@...> wrote:
?My 2000 EVC has a strong raw gasoline smell after driving on a hot day at altitude after stopping. I've been unable to localize the smell precisely, but it's definitely raw gasoline (not unburnt from the tailpipe), and definitely outside the vehicle.
A few years ago, after the van was over-filled in Oregon (where you can't fill your own tank), I had the subsequent problem where I could not fill the gas tank because the gas pump would keep shutting off. That problem has since resolved, and these days I have no trouble filling the tank to full. It's likely the over-fill saturated the evap. canister with liquid gas for a time.
So where are the fumes coming from?
My theory is that the evap. canister is basically OK now (otherwise, I wouldn't be able to fill the tank), but that parts downstream from that may be malfunctioning.
The N80 valve is about $50, so I'm thinking of just replacing it.
I have no OBD-2 codes or CEL, but my understanding is that blockage of the N80 system may not throw a code.
I would replace the evap canister, but these are no longer available.
Any advice?
|
It could also be a leaky vent hose. Leaking high pressure fuel lines or injectors are also possible.
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On Fri, Jun 11, 2021, 9:44 AM Michael Diehr < md03@...> wrote: My 2000 EVC has a strong raw gasoline smell after driving on a hot day at altitude after stopping.? I've been unable to localize the smell precisely, but it's definitely raw gasoline (not unburnt from the tailpipe), and definitely outside the vehicle.
A few years ago, after the van was over-filled in Oregon (where you can't fill your own tank), I had the subsequent problem where I could not fill the gas tank because the gas pump would keep shutting off.? That problem has since resolved, and these days I have no trouble filling the tank to full.? It's likely the over-fill saturated the evap. canister with liquid gas for a time.
So where are the fumes coming from?
My theory is that the evap. canister is basically OK now (otherwise, I wouldn't be able to fill the tank), but that parts downstream from that may be malfunctioning.
The N80 valve is about $50, so I'm thinking of just replacing it.
I have no OBD-2 codes or CEL, but my understanding is that blockage of the N80 system may not throw a code.
I would replace the evap canister, but these are no longer available.
Any advice?
|
+1 on the fuel injectors. Had that happen when the tech did the install wrong. Gas leaked to the ground.?
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On Fri, Jun 11, 2021 at 1:46 PM Joshua Van Tol < jvantol@...> wrote: It could also be a leaky vent hose. Leaking high pressure fuel lines or injectors are also possible.
On Fri, Jun 11, 2021, 9:44 AM Michael Diehr < md03@...> wrote: My 2000 EVC has a strong raw gasoline smell after driving on a hot day at altitude after stopping.? I've been unable to localize the smell precisely, but it's definitely raw gasoline (not unburnt from the tailpipe), and definitely outside the vehicle.
A few years ago, after the van was over-filled in Oregon (where you can't fill your own tank), I had the subsequent problem where I could not fill the gas tank because the gas pump would keep shutting off.? That problem has since resolved, and these days I have no trouble filling the tank to full.? It's likely the over-fill saturated the evap. canister with liquid gas for a time.
So where are the fumes coming from?
My theory is that the evap. canister is basically OK now (otherwise, I wouldn't be able to fill the tank), but that parts downstream from that may be malfunctioning.
The N80 valve is about $50, so I'm thinking of just replacing it.
I have no OBD-2 codes or CEL, but my understanding is that blockage of the N80 system may not throw a code.
I would replace the evap canister, but these are no longer available.
Any advice?
|
As others have mentioned, it could be leaking fuel line or injectors.
Get it checked immediately.
At about 30k miles my '97 EVC had a couple fuel injectors replaced.
The dealer tech did not install them correctly, resulting in their leaking.
Resulting in an engine bay fire when I next started it.
I put it out before the fire department arrived, towed to dealership.
They accepted responsibility, kept it six weeks and replaced almost
everything in the engine bay except the block and repainted the hood and grill.
You don't want a fire.
Kent Kirkley
'97EVC
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-----Original Message-----
From: Joshua Van Tol <jvantol@...>
To: [email protected]
Sent: Fri, Jun 11, 2021 10:24 am
Subject: Re: [eurovanupdate] Fuel Smell at Heat + Altitude
It could also be a leaky vent hose. Leaking high pressure fuel lines or injectors are also possible.
On Fri, Jun 11, 2021, 9:44 AM Michael Diehr < md03@...> wrote:
My 2000 EVC has a strong raw gasoline smell after driving on a hot day at altitude after stopping.? I've been unable to localize the smell precisely, but it's definitely raw gasoline (not unburnt from the tailpipe), and definitely outside the vehicle.
A few years ago, after the van was over-filled in Oregon (where you can't fill your own tank), I had the subsequent problem where I could not fill the gas tank because the gas pump would keep shutting off.? That problem has since resolved, and these days I have no trouble filling the tank to full.? It's likely the over-fill saturated the evap. canister with liquid gas for a time.
So where are the fumes coming from?
My theory is that the evap. canister is basically OK now (otherwise, I wouldn't be able to fill the tank), but that parts downstream from that may be malfunctioning.
The N80 valve is about $50, so I'm thinking of just replacing it.
I have no OBD-2 codes or CEL, but my understanding is that blockage of the N80 system may not throw a code.
I would replace the evap canister, but these are no longer available.
Any advice?
|
I appreciate the cautions, and I suppose it's possible that leaky injectors could do that, but seems more likely to be the evap system based on reading prior experiences about these symptoms. ? ?
Also, I did take it to the mechanic (VW dealer) a few years ago, and they couldn't find anything wrong at that time. ?But of course, they are located in a cool location at sea level. ?This gas smell has been going on for years, but only happens when hot and at altitude. ?Also, it's most noticeable after you turn off the van, which seems inconsistent with leaking injectors. ? There's absolutely zero raw gas smell in day-to-day driving at sea level.
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On Jun 11, 2021, at 12:39 PM, Kent Kirkley via < kgkirkley@...> wrote:
As others have mentioned, it could be leaking fuel line or injectors.
Get it checked immediately.
At about 30k miles my '97 EVC had a couple fuel injectors replaced.
The dealer tech did not install them correctly, resulting in their leaking.
Resulting in an engine bay fire when I next started it.
I put it out before the fire department arrived, towed to dealership.
They accepted responsibility, kept it six weeks and replaced almost
everything in the engine bay except the block and repainted the hood and grill.
You don't want a fire.
Kent Kirkley
'97EVC
-----Original Message-----
From: Joshua Van Tol < jvantol@...>
To: [email protected]
Sent: Fri, Jun 11, 2021 10:24 am
Subject: Re: [eurovanupdate] Fuel Smell at Heat + Altitude
It could also be a leaky vent hose. Leaking high pressure fuel lines or injectors are also possible.
On Fri, Jun 11, 2021, 9:44 AM Michael Diehr < md03@...> wrote:
My 2000 EVC has a strong raw gasoline smell after driving on a hot day at altitude after stopping.? I've been unable to localize the smell precisely, but it's definitely raw gasoline (not unburnt from the tailpipe), and definitely outside the vehicle.
A few years ago, after the van was over-filled in Oregon (where you can't fill your own tank), I had the subsequent problem where I could not fill the gas tank because the gas pump would keep shutting off.? That problem has since resolved, and these days I have no trouble filling the tank to full.? It's likely the over-fill saturated the evap. canister with liquid gas for a time.
So where are the fumes coming from?
My theory is that the evap. canister is basically OK now (otherwise, I wouldn't be able to fill the tank), but that parts downstream from that may be malfunctioning.
The N80 valve is about $50, so I'm thinking of just replacing it.
I have no OBD-2 codes or CEL, but my understanding is that blockage of the N80 system may not throw a code.
I would replace the evap canister, but these are no longer available.
Any advice?
|
I have the same issue with my 99 EVC. Around home, Dallas area, no gas smell but when we are in Colorado we can really smell the gas. One time when entering the Rocky Mountain National Park the ranger even mentioned it. I slowly opened the gas cap and let the pressure out...quite a bit. It is currently in Colorado so on our next trip there I'll replace the N80 and hope that helps. BTW our 02 Rialta does not have that problem.
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On Fri, Jun 11, 2021 at 6:20 PM Michael Diehr <md03@...> wrote: I appreciate the cautions, and I suppose it's possible that leaky injectors could do that, but seems more likely to be the evap system based on reading prior experiences about these symptoms.
Also, I did take it to the mechanic (VW dealer) a few years ago, and they couldn't find anything wrong at that time. But of course, they are located in a cool location at sea level. This gas smell has been going on for years, but only happens when hot and at altitude. Also, it's most noticeable after you turn off the van, which seems inconsistent with leaking injectors. There's absolutely zero raw gas smell in day-to-day driving at sea level.
On Jun 11, 2021, at 12:39 PM, Kent Kirkley via groups.io <kgkirkley@...> wrote:
As others have mentioned, it could be leaking fuel line or injectors. Get it checked immediately. At about 30k miles my '97 EVC had a couple fuel injectors replaced. The dealer tech did not install them correctly, resulting in their leaking. Resulting in an engine bay fire when I next started it. I put it out before the fire department arrived, towed to dealership. They accepted responsibility, kept it six weeks and replaced almost everything in the engine bay except the block and repainted the hood and grill. You don't want a fire. Kent Kirkley '97EVC
-----Original Message----- From: Joshua Van Tol <jvantol@...> To: [email protected] Sent: Fri, Jun 11, 2021 10:24 am Subject: Re: [eurovanupdate] Fuel Smell at Heat + Altitude
It could also be a leaky vent hose. Leaking high pressure fuel lines or injectors are also possible.
On Fri, Jun 11, 2021, 9:44 AM Michael Diehr <md03@...> wrote:
My 2000 EVC has a strong raw gasoline smell after driving on a hot day at altitude after stopping. I've been unable to localize the smell precisely, but it's definitely raw gasoline (not unburnt from the tailpipe), and definitely outside the vehicle.
A few years ago, after the van was over-filled in Oregon (where you can't fill your own tank), I had the subsequent problem where I could not fill the gas tank because the gas pump would keep shutting off. That problem has since resolved, and these days I have no trouble filling the tank to full. It's likely the over-fill saturated the evap. canister with liquid gas for a time.
So where are the fumes coming from?
My theory is that the evap. canister is basically OK now (otherwise, I wouldn't be able to fill the tank), but that parts downstream from that may be malfunctioning.
The N80 valve is about $50, so I'm thinking of just replacing it.
I have no OBD-2 codes or CEL, but my understanding is that blockage of the N80 system may not throw a code.
I would replace the evap canister, but these are no longer available.
Any advice?
|
Try searching this group for 'charcoal' and also take a look at this link: /g/eurovanupdate/message/152625Could be as simple as a failed evap purge regulator - certainly the symptoms match.
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On Friday, June 11, 2021, 4:20:48 PM PDT, Michael Diehr <md03@...> wrote: I appreciate the cautions, and I suppose it's possible that leaky injectors could do that, but seems more likely to be the evap system based on reading prior experiences about these symptoms. ? ? Also, I did take it to the mechanic (VW dealer) a few years ago, and they couldn't find anything wrong at that time. ?But of course, they are located in a cool location at sea level. ?This gas smell has been going on for years, but only happens when hot and at altitude. ?Also, it's most noticeable after you turn off the van, which seems inconsistent with leaking injectors. ? There's absolutely zero raw gas smell in day-to-day driving at sea level. On Jun 11, 2021, at 12:39 PM, Kent Kirkley via groups.io <kgkirkley@...> wrote:
?? As others have mentioned, it could be leaking fuel line or injectors. Get it checked immediately. ?? At about 30k miles my '97 EVC had a couple fuel injectors replaced.The dealer tech did not install them correctly, resulting in their leaking.Resulting in an engine bay fire when I next started it.I put it out before the fire department arrived, towed to dealership.They accepted responsibility, kept it six weeks and replaced almosteverything in the engine bay except the block and repainted the hood and grill.You don't want a fire.
Kent Kirkley'97EVC
??
??
??
-----Original Message-----From: Joshua Van Tol <jvantol@...>To: eurovanupdate@...: Fri, Jun 11, 2021 10:24 amSubject: Re: [eurovanupdate] Fuel Smell at Heat + Altitude ?? ?? It could also be a leaky vent hose. Leaking high pressure fuel lines or injectors are also possible.
?? On Fri, Jun 11, 2021, 9:44 AM Michael Diehr <md03@...> wrote:
My 2000 EVC has a strong raw gasoline smell after driving on a hot day at altitude after stopping.? I've been unable to localize the smell precisely, but it's definitely raw gasoline (not unburnt from the tailpipe), and definitely outside the vehicle.
A few years ago, after the van was over-filled in Oregon (where you can't fill your own tank), I had the subsequent problem where I could not fill the gas tank because the gas pump would keep shutting off.? That problem has since resolved, and these days I have no trouble filling the tank to full.? It's likely the over-fill saturated the evap. canister with liquid gas for a time.
So where are the fumes coming from?
My theory is that the evap. canister is basically OK now (otherwise, I wouldn't be able to fill the tank), but that parts downstream from that may be malfunctioning.
The N80 valve is about $50, so I'm thinking of just replacing it.
I have no OBD-2 codes or CEL, but my understanding is that blockage of the N80 system may not throw a code.
I would replace the evap canister, but these are no longer available.
Any advice?
??
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More info:
1. I removed the N80 evap purge regulator valve, and applied 12V/ground to the two terminals while attempting to suck or blow. ?When power is applied, the N80 clicks, opening the valve, and air flows freely in both directions. ? It's visibly not clogged either. ?So I think the N80 valve itself looks OK. ?The hose on the other side of the N80 which goes to the intake manifold is also OK.
2. I then tried blowing or sucking on the hose that returns to the Evap Carbon Canister. ?I was unable to get any airflow. ?I tried removing the gas cap, and still no airflow.
3. As mentioned, I can fill the tank just fine.
Therefore, based on these symptoms, I'm now thinking that the connection between the Carbon Cannister and the N80 valve is likely clogged.
Does that seem logical?
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On Jun 11, 2021, at 6:16 PM, Jonathan Mackenzie via <jonathanmackenzie@...> wrote:
Try searching this group for 'charcoal' and also take a look at this link:
/g/eurovanupdate/message/152625
Could be as simple as a failed evap purge regulator - certainly the symptoms match.
|
That is a great diagram, and I can't fault your logic.
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On Saturday, June 12, 2021, 9:27:03 AM PDT, Michael Diehr <md03@...> wrote: More info: 1. I removed the N80 evap purge regulator valve, and applied 12V/ground to the two terminals while attempting to suck or blow. ?When power is applied, the N80 clicks, opening the valve, and air flows freely in both directions. ? It's visibly not clogged either. ?So I think the N80 valve itself looks OK. ?The hose on the other side of the N80 which goes to the intake manifold is also OK. 2. I then tried blowing or sucking on the hose that returns to the Evap Carbon Canister. ?I was unable to get any airflow. ?I tried removing the gas cap, and still no airflow. 3. As mentioned, I can fill the tank just fine. Therefore, based on these symptoms, I'm now thinking that the connection between the Carbon Cannister and the N80 valve is likely clogged. Does that seem logical? On Jun 11, 2021, at 6:16 PM, Jonathan Mackenzie via groups.io <jonathanmackenzie@...> wrote:
Try searching this group for 'charcoal' and also take a look at this link:
/g/eurovanupdate/message/152625
Could be as simple as a failed evap purge regulator - certainly the symptoms match.
|
Michael Sorry to join the party late here, been running behind on things recently. ?By chance are you a member in groups-io of?[Rialta-Tech-IO] Rialta-Tech? ?It¡¯s a Rialta group, and Rialta¡¯s are a Eurovan based vehicle. Other than Anti-lock brakes and fuses and a few other things, from the dash forward they are a Eurovan, including the Evap system. ?The reason I mention this is because they have described this exact issue countless times over the years. ?I haven¡¯t followed it too much since I¡¯ve never had the issue. ?It includes fuel smell, what appears to be boiling fuel in the tank (some cases), altitude related often, the N-80, hot temps often, the charcoal canister, and often fuel filling issues and pressure in the tank. ?I would suggest joining it and using the SEARCH feature to find some of the cases. I first would go to the section on ¡°# Hashtag¡± and look for ¡°?#EVAP_System ¡± .??There are 11 pages of topics on this and I¡¯m willing to bet your answer is in there.??If you just ask without searching. You may find you¡¯ll get the topic locked on you as it¡¯s been discussed ad nauseam. ?It¡¯s a great forum for Eurovans but be aware and courteous as it¡¯s not a Eurovan forum per se, but they do understand we have a lot in common, and part of that is cross-common information needed to stay on the road. When appropriate (I always do so in my ¡°signature¡±), what you own- an EV. Phil B 2003 EV WE 291kmi
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Thanks, Phil - good suggestion and I will look into it. ? The Rialta Tech group:? /g/Rialta-Tech? is fairly locked down, so you have to be a member to see the archive.
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Michael Sorry to join the party late here, been running behind on things recently. ?By chance are you a member in groups-io of?[Rialta-Tech-IO] Rialta-Tech? ?It¡¯s a Rialta group, and Rialta¡¯s are a Eurovan based vehicle. Other than Anti-lock brakes and fuses and a few other things, from the dash forward they are a Eurovan, including the Evap system. ?The reason I mention this is because they have described this exact issue countless times over the years. ?I haven¡¯t followed it too much since I¡¯ve never had the issue. ?It includes fuel smell, what appears to be boiling fuel in the tank (some cases), altitude related often, the N-80, hot temps often, the charcoal canister, and often fuel filling issues and pressure in the tank. ?I would suggest joining it and using the SEARCH feature to find some of the cases. I first would go to the section on ¡°# Hashtag¡± and look for ¡°?#EVAP_System ¡± .??There are 11 pages of topics on this and I¡¯m willing to bet your answer is in there.??If you just ask without searching. You may find you¡¯ll get the topic locked on you as it¡¯s been discussed ad nauseam. ?It¡¯s a great forum for Eurovans but be aware and courteous as it¡¯s not a Eurovan forum per se, but they do understand we have a lot in common, and part of that is cross-common information needed to stay on the road. When appropriate (I always do so in my ¡°signature¡±), what you own- an EV. Phil B 2003 EV WE 291kmi
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I have a 1995;EVC with exact same problem. I recently replaced what I think is now called the N80 valve as well as some vacuum lines. I also removed the charcoal canister to make sure it wasn't clogged. Replacement of the N80 valve (aka, EVAP canister purge valve) corrected at least one issue which was unsteady idling (idle speed would cycle up and down). Even though charcoal canisters are not readily available, one can usually fix them as a DIY projects. They are pretty simple units. I think the logic you described in an earlier response is solid. I'm also going to join the Rialto group and see what they have to say.
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Michael Sorry to join the party late here, been running behind on things recently.? By chance are you a member in groups-io of?[Rialta-Tech-IO] Rialta-Tech?? It¡¯s a Rialta group, and Rialta¡¯s are a Eurovan based vehicle. Other than Anti-lock brakes and fuses and a few other things, from the dash forward they are a Eurovan, including the Evap system.? The reason I mention this is because they have described this exact issue countless times over the years.? I haven¡¯t followed it too much since I¡¯ve never had the issue.? It includes fuel smell, what appears to be boiling fuel in the tank (some cases), altitude related often, the N-80, hot temps often, the charcoal canister, and often fuel filling issues and pressure in the tank.? I would suggest joining it and using the SEARCH feature to find some of the cases. I first would go to the section on ¡°# Hashtag¡± and look for ¡°?#EVAP_System ¡± .??There are 11 pages of topics on this and I¡¯m willing to bet your answer is in there.??If you just ask without searching. You may find you¡¯ll get the topic locked on you as it¡¯s been discussed ad nauseam.? It¡¯s a great forum for Eurovans but be aware and courteous as it¡¯s not a Eurovan forum per se, but they do understand we have a lot in common, and part of that is cross-common information needed to stay on the road. When appropriate (I always do so in my ¡°signature¡±), what you own- an EV. Phil B 2003 EV WE 291kmi
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Signs point to evap system.? It will function with some fuel in the cannister.? I pulled my cannister, drained some fuel then and pumped air through it using an electric tire pump - a compressor or shop vac might be better, though.?
I suggest doing this first.?
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Be careful using a shop vac. Use the blower side only, if you suck air out of the EVAP canister you might get an explosion as the brushes in the vacuum spark.
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Signs point to evap system.? It will function with some fuel in the cannister.? I pulled my cannister, drained some fuel then and pumped air through it using an electric tire pump - a compressor or shop vac might be better, though.?
I suggest doing this first.?
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