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Isolated Power Supplies


 

Found a few low voltage isolated buck converters on Amazon, 12/24vdc in, 12/5vdc out. While I could make those work, the cost is high. I need something that is able to deliver 12vdc, at least 100w.

Best solution I have found is:
Orion-Tr 12/12-9 (110 W)
Orion-Tr 12/24-5 (120 W)

Both offer 200v 'galvanic' isolation (vs intrinsic?) and should work.

Cost is higher at $64 ea, with needed qty of 4. Ultimately the outputs will be connected to individual LFP cells that are already connected 4s. Basically Top charging. Haven't been able to use 'traditional' LFP batteries as I would be pulling ~180A short burst intermittently. Basically is 2nd Battery used only for starting an engine.

Current solution is using 12vdc to 120vdc converter, and feeding to an isolated smps that is rated for DC on AC inputs. Repeat 4 times. Lots of underhood space used.

While above is very doable, a 500w inverter feeding power supply then LFP single cell chargers through isolation transformers should work as well. Or find isolated versions of the LFP cell chargers.

Anyone have suggestions on isolated converters, or isolated single cell LFP charger? My searches at Amazon, Digikey, Mouser, Allied have been kind of dismal.

And in case you are wondering: Yes, this abomination would comprise several loads switched by latching relays.

~SD


wn4isx
 

'Galvanic' isolation means no common electrical connection, intrinsic means no common electrical connection with a specified safety factor, if unspecified, it would generally mean isolated up to the AC Mains voltage, 120V in the US, 240V most other places.

One of my lab power supplies claims an intrinsic isolation of "up to 1,000V AC or DC." [Yea I take that claim with a large block of salt.]

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'Galvanic' doesn't include any safety factor. It might be safe to 10,000V or only 10V.

Intrinsic depends on insulation and creepage distance, the distance electricity might leak across. Buy a cheap switch mode power supply at a thrift store and crack the case,?

Trace out the AC inlet, see the isolation zone and then the DC out.

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