开云体育

ctrl + shift + ? for shortcuts
© 2025 Groups.io

Clutch Adjustment


Anita
 

Any idea on how to adjust the clutch on the W650? I bought my W650
used with almost 12,000 miles and noticed there isn't much clutch. My
husband looked in the Owners Manual and there was not a description on
how to adjust the clutch. I figure there might be someone else out
there that experienced the same thing and might be able to help. Thanks


 

Hi Anita,

I think you will find that they are all pretty much like that, if adjusted as per the manual.You quickly get used to it though, and the adjustment doesn't drift....the W always feels a bit weird, clutch wise, for a few miles after I have been riding something else...

Mark,

----- Original Message -----
From: "Anita" <anita_reid@...>
To: <W650riders@...>
Sent: Tuesday, July 03, 2007 10:52 PM
Subject: [W650riders] Clutch Adjustment


Any idea on how to adjust the clutch on the W650? I bought my W650
used with almost 12,000 miles and noticed there isn't much clutch. My
husband looked in the Owners Manual and there was not a description on
how to adjust the clutch. I figure there might be someone else out
there that experienced the same thing and might be able to help. Thanks



Go to temporary photos site - ::
Send an email to W650riders-nomail@... to stop email delivery. ::
Send an email to W650riders-normal@... to resume email delivery.
Yahoo! Groups Links



Anita Reid
 

Thank You Mark,

My husband tried to adjust it, but like I said there isn't any description in the manual on how to do it. Overall I love the bike, most people here in the US mistake it for a Triumph.

Anita

Mark Campbell wrote:

Hi Anita,

I think you will find that they are all pretty much like that, if adjusted
as per the manual.You quickly get used to it though, and the adjustment
doesn't drift....the W always feels a bit weird, clutch wise, for a few
miles after I have been riding something else...

Mark,

----- Original Message -----
From: "Anita" <anita_reid@sbcglobal.net>
To: <W650riders@yahoogroups.com>
Sent: Tuesday, July 03, 2007 10:52 PM
Subject: [W650riders] Clutch Adjustment

> Any idea on how to adjust the clutch on the W650? I bought my W650
> used with almost 12,000 miles and noticed there isn't much clutch. My
> husband looked in the Owners Manual and there was not a description on
> how to adjust the clutch. I figure there might be someone else out
> there that experienced the same thing and might be able to help. Thanks
>
>
>
> Go to temporary photos site - ::
> Send an email to W650riders-nomail@yahoogroups.com to stop email delivery.
> ::
> Send an email to W650riders-normal@yahoogroups.com to resume email
> delivery.
> Yahoo! Groups Links
>
>
>



 


Anita Reid
 

Sal,

Thank you very much this is very helpful. My husband already made these adjustments and it is a little better. Yeah we figured the clutch couldn't be worn yet with these miles, but weren't sure how the previous riders rode this bike :)

Anita

Salvyrider wrote:

The only real adjustment is to ensure full release. You can't adjust for wear like you could in the old days.

Hi, Anita.

First adjustment is at the hand grip. First slide the rubber boot back. Then unlock the large thumbwheel, then turn the small one until the handle is loose - so you can get at least a nickel's worth of play where the handle meets the housing. Then re-lock the large thumbwheel and replace the boot. If this is unattainable, you can adjust where the cable grips, accessible on the left side of the engine, after removing the sprocket cover (if you go this route, be careful to keep track of the cover bolts. They are all different lengths.) In all likelihood, though, the hand lever adjustment will be enough with only 12K miles.

The W's clutch tends to be a bit grabby - that is, it grabs late in the handle travel and there's only a very narrow feather zone. This is normal. One of the few weaknesses of the bike, IMHO. Wish we had a nice hydraulic clutch like the Mean Streak.

-Sal

On 7/3/07, Anita <anita_reid@sbcglobal.net> wrote:
Any idea on how to adjust the clutch on the W650? I bought my W650
used with almost 12,000 miles and noticed there isn't much clutch. My
husband looked in the Owners Manual and there was not a description on
how to adjust the clutch. I figure there might be someone else out
there that experienced the same thing and might be able to help. Thanks




 


Ruari McLennan
 

开云体育

Yes, Anita, they are all like that, they grab quickly at the very end of the range. ? I tried to have mine engage the clutch sooner (closer to the grip), but all that happened was I was left with some cable slackness.? Somethig to just get used to.
?
Ruari McLennan

----- Original Message -----
From: Anita Reid
Sent: Tuesday, July 03, 2007 4:27 PM
Subject: Re: [W650riders] Clutch Adjustment

Sal,

Thank you very much this is very helpful. My husband already made these adjustments and it is a little better. Yeah we figured the clutch couldn't be worn yet with these miles, but weren't sure how the previous riders rode this bike :)

Anita

Salvyrider <salvyrider@...> wrote:
The only real adjustment is to ensure full release. You can't adjust for wear like you could in the old days.

Hi, Anita.

First adjustment is at the hand grip. First slide the rubber boot back. Then unlock the large thumbwheel, then turn the small one until the handle is loose - so you can get at least a nickel's worth of play where the handle meets the housing. Then re-lock the large thumbwheel and replace the boot. If this is unattainable, you can adjust where the cable grips, accessible on the left side of the engine, after removing the sprocket cover (if you go this route, be careful to keep track of the cover bolts. They are all different lengths.) In all likelihood, though, the hand lever adjustment will be enough with only 12K miles.

The W's clutch tends to be a bit grabby - that is, it grabs late in the handle travel and there's only a very narrow feather zone. This is normal. One of the few weaknesses of the bike, IMHO. Wish we had a nice hydraulic clutch like the Mean Streak.

-Sal

On 7/3/07, Anita <anita_reid@sbcglobal.net> wrote:
Any idea on how to adjust the clutch on the W650? I bought my W650
used with almost 12,000 miles and noticed there isn't much clutch. My
husband looked in the Owners Manual and there was not a description on
how to adjust the clutch. I figure there might be someone else out
there that experienced the same thing and might be able to help. Thanks




Anita Reid
 

Thanks, Ruari. It had me worried since I have a trip planned in a few weeks to go up the coast in California to the Moto GP/Laguna Seca. I really appreciate all the? reassuring responses. It has been driving my husband nuts too. Are there any other things to look out for about the W650 that is different from other bikes? I ordered a bunch of things already from the W650shop.de just to make it a little bit more cafe style. :) Anita

Ruari McLennan wrote:

Yes, Anita, they are all like that, they grab quickly at the very end of the range. ? I tried to have mine engage the clutch sooner (closer to the grip), but all that happened was I was left with some cable slackness.? Somethig to just get used to.
?
Ruari McLennan
----- Original Message -----
From: Anita Reid
Sent: Tuesday, July 03, 2007 4:27 PM
Subject: Re: [W650riders] Clutch Adjustment

Sal,

Thank you very much this is very helpful. My husband already made these adjustments and it is a little better. Yeah we figured the clutch couldn't be worn yet with these miles, but weren't sure how the previous riders rode this bike :)

Anita

Salvyrider <salvyrider@gmail.com> wrote:
The only real adjustment is to ensure full release. You can't adjust for wear like you could in the old days.

Hi, Anita.

First adjustment is at the hand grip. First slide the rubber boot back. Then unlock the large thumbwheel, then turn the small one until the handle is loose - so you can get at least a nickel's worth of play where the handle meets the housing. Then re-lock the large thumbwheel and replace the boot. If this is unattainable, you can adjust where the cable grips, accessible on the left side of the engine, after removing the sprocket cover (if you go this route, be careful to keep track of the cover bolts. They are all different lengths.) In all likelihood, though, the hand lever adjustment will be enough with only 12K miles.

The W's clutch tends to be a bit grabby - that is, it grabs late in the handle travel and there's only a very narrow feather zone. This is normal. One of the few weaknesses of the bike, IMHO. Wish we had a nice hydraulic clutch like the Mean Streak.

-Sal

On 7/3/07, Anita <anita_reid@sbcglobal.net> wrote:
Any idea on how to adjust the clutch on the W650? I bought my W650
used with almost 12,000 miles and noticed there isn't much clutch. My
husband looked in the Owners Manual and there was not a description on
how to adjust the clutch. I figure there might be someone else out
there that experienced the same thing and might be able to help. Thanks





 

开云体育

Anita
?
Weaknesses on the W are a cracking rear fender, poor front tire if you still have the original Accolade ribbed tire, and if you have some miles on it the front sprocket may hook. All stuff you can inspect and take care of if needed before a long ride. Other than that, no problems.
?
Dennis
?

----- Original Message -----
From: Anita Reid
Sent: Tuesday, July 03, 2007 8:48 PM
Subject: Re: [W650riders] Clutch Adjustment

Thanks, Ruari. It had me worried since I have a trip planned in a few weeks to go up the coast in California to the Moto GP/Laguna Seca. I really appreciate all the? reassuring responses. It has been driving my husband nuts too. Are there any other things to look out for about the W650 that is different from other bikes? I ordered a bunch of things already from the W650shop.de just to make it a little bit more cafe style. :) Anita

.


Anita Reid
 

Dennis, thank you very much for the input. Previous owner replaced the tires already. I ordered the short fender with small tail light from the W650shop.de so I should be good there. I'll have hubby check out the sprocket, it's great to have a slave to do all the dirty work, haha.

Anita
"Dennis J. Guggemos" wrote:

Anita
?
Weaknesses on the W are a cracking rear fender, poor front tire if you still have the original Accolade ribbed tire, and if you have some miles on it the front sprocket may hook. All stuff you can inspect and take care of if needed before a long ride. Other than that, no problems.
?
Dennis
?
----- Original Message -----
From: Anita Reid
Sent: Tuesday, July 03, 2007 8:48 PM
Subject: Re: [W650riders] Clutch Adjustment

Thanks, Ruari. It had me worried since I have a trip planned in a few weeks to go up the coast in California to the Moto GP/Laguna Seca. I really appreciate all the? reassuring responses. It has been driving my husband nuts too. Are there any other things to look out for about the W650 that is different from other bikes? I ordered a bunch of things already from the W650shop.de just to make it a little bit more cafe style. :) Anita
.



 

开云体育

Okie dokie, have fun on your run.
?
Oh, even if hubby finds the sprocket as ok, there may be a fair amount? of old chain lube and road grit built up in the cavity. Turns into something like hard tarmac, should be cleaned out every so often. He'll see it if he pops the cover off. If you do replace the sprocket, don't get an original Kawasaki part, it's soft steel, get one from ?. Of course, if it is visibly hooked, probably time for a chain and rear sprocket too.
?
Dennis
?

----- Original Message -----
From: Anita Reid
Sent: Tuesday, July 03, 2007 10:13 PM
Subject: Re: [W650riders] Clutch Adjustment

Dennis, thank you very much for the input. Previous owner replaced the tires already. I ordered the short fender with small tail light from the W650shop.de so I should be good there. I'll have hubby check out the sprocket, it's great to have a slave to do all the dirty work, haha.

Anita

.


Anita Reid
 

Dennis,

Thanks!!! Yeah he knows about that. We are stoked about the ride it'll be my first long ride. Going from LA to Monterey, its a great ride along Big Sur. He rides a 04 Triumph Thruxton. Of course when we ride up together to any place everyone thinks the W is a brit bike. I just love bursting their bubble. :)

Anita

"Dennis J. Guggemos" wrote:

Okie dokie, have fun on your run.
?
Oh, even if hubby finds the sprocket as ok, there may be a fair amount? of old chain lube and road grit built up in the cavity. Turns into something like hard tarmac, should be cleaned out every so often. He'll see it if he pops the cover off. If you do replace the sprocket, don't get an original Kawasaki part, it's soft steel, get one from ?. Of course, if it is visibly hooked, probably time for a chain and rear sprocket too.
?
Dennis
?
----- Original Message -----
From: Anita Reid
Sent: Tuesday, July 03, 2007 10:13 PM
Subject: Re: [W650riders] Clutch Adjustment

Dennis, thank you very much for the input. Previous owner replaced the tires already. I ordered the short fender with small tail light from the W650shop.de so I should be good there. I'll have hubby check out the sprocket, it's great to have a slave to do all the dirty work, haha.

Anita
.



Ruari McLennan
 

开云体育

Anita:? I can't really tell you about other bikes, the W650 is my first (at least my first in 30 years).? But, I hear that like me, most have to get used to a firm flip up into second gear, or it may stay in neutral occasionally.? I still rev her in neutral once in a while.? Also, a slow "tick, tick" sound on idling is normal.? Look out for cracks starting on the rear fender at the edge near the top of the tailligh bracket.??? Keep the oil at 1/2 way up the sight window when cold, not at the top, or it overflows into the airbox.? Test for weave or wobble by taking your hands off and decelerating at 45-50 mph.? No, don't differentiate between the two (W or W), or we'll get a hundred e-mails explaining the difference ad nauseum.?? I will remember the other foibles tomorrow when I get on her.??
Send a pic when your "ride is pimped."? Paul on Vancouver Island here has a nice cafe style W.? I am trying for a 50s standard Britbike look, with lapses like 60s grips & the?later Lucas turn signals and round mirrors.? Look is half the fun with this bike.? I have a theory that the 1999-2000 model is closer to a 1959 T120? first year Triumph "Bonneville" in appearance than any other year, especially the seat, despite all the writers who say it's like a 1968.? Click?Google Images and see if you agree.
?
Ruari
?
?

----- Original Message -----
From: Anita Reid
Sent: Tuesday, July 03, 2007 8:48 PM
Subject: Re: [W650riders] Clutch Adjustment

Thanks, Ruari. It had me worried since I have a trip planned in a few weeks to go up the coast in California to the Moto GP/Laguna Seca. I really appreciate all the? reassuring responses. It has been driving my husband nuts too. Are there any other things to look out for about the W650 that is different from other bikes? I ordered a bunch of things already from the W650shop.de just to make it a little bit more cafe style. :) Anita

Ruari McLennan wrote:
Yes, Anita, they are all like that, they grab quickly at the very end of the range. ? I tried to have mine engage the clutch sooner (closer to the grip), but all that happened was I was left with some cable slackness.? Somethig to just get used to.
?
Ruari McLennan
----- Original Message -----
From: Anita Reid
Sent: Tuesday, July 03, 2007 4:27 PM
Subject: Re: [W650riders] Clutch Adjustment

Sal,

Thank you very much this is very helpful. My husband already made these adjustments and it is a little better. Yeah we figured the clutch couldn't be worn yet with these miles, but weren't sure how the previous riders rode this bike :)

Anita

Salvyrider <salvyrider@gmail.com> wrote:
The only real adjustment is to ensure full release. You can't adjust for wear like you could in the old days.

Hi, Anita.

First adjustment is at the hand grip. First slide the rubber boot back. Then unlock the large thumbwheel, then turn the small one until the handle is loose - so you can get at least a nickel's worth of play where the handle meets the housing. Then re-lock the large thumbwheel and replace the boot. If this is unattainable, you can adjust where the cable grips, accessible on the left side of the engine, after removing the sprocket cover (if you go this route, be careful to keep track of the cover bolts. They are all different lengths.) In all likelihood, though, the hand lever adjustment will be enough with only 12K miles.

The W's clutch tends to be a bit grabby - that is, it grabs late in the handle travel and there's only a very narrow feather zone. This is normal. One of the few weaknesses of the bike, IMHO. Wish we had a nice hydraulic clutch like the Mean Streak.

-Sal

On 7/3/07, Anita <anita_reid@sbcglobal.net> wrote:
Any idea on how to adjust the clutch on the W650? I bought my W650
used with almost 12,000 miles and noticed there isn't much clutch. My
husband looked in the Owners Manual and there was not a description on
how to adjust the clutch. I figure there might be someone else out
there that experienced the same thing and might be able to help. Thanks





Anita Reid
 

Ruari,

Thank you so much!!! I certainly will post pic's once I'm done with it. It is my first big bike. I'm a german immigrant in the US and I used to ride in Germany small bikes (Zndapp and Kreidler mainly 50 cc's and dirt bikes), but when my daughter was born I stopped riding (25 years ago).? I enjoyed riding on the back of my husbands bikes, but when he was deployed to Afghanistan (1 1/2 yrs ago) I had to find something to do. I decided bike riding is something I truly enjoy and bought myself a 250 Honda Rebel, however I soon realized it was just not enough power for me on the freeways. I started looking for a used? newer Bonneville and came across a W650 and thought it was a much prettier bike. My husband could not believe I bought this bike while he was gone, he was proud of me, haha. He informed me it is a somewhat rare bike here in the US, they only sold 700 here in the US. And yes I agree with you it does look a lot closer to a Triumph 1959.

Anita

Ruari McLennan wrote:

Anita:? I can't really tell you about other bikes, the W650 is my first (at least my first in 30 years).? But, I hear that like me, most have to get used to a firm flip up into second gear, or it may stay in neutral occasionally.? I still rev her in neutral once in a while.? Also, a slow "tick, tick" sound on idling is normal.? Look out for cracks starting on the rear fender at the edge near the top of the tailligh bracket.??? Keep the oil at 1/2 way up the sight window when cold, not at the top, or it overflows into the airbox.? Test for weave or wobble by taking your hands off and decelerating at 45-50 mph.? No, don't differentiate between the two (W or W), or we'll get a hundred e-mails explaining the difference ad nauseum.?? I will remember the other foibles tomorrow when I get on her.??
Send a pic when your "ride is pimped."? Paul on Vancouver Island here has a nice cafe style W.? I am trying for a 50s standard Britbike look, with lapses like 60s grips & the?later Lucas turn signals and round mirrors.? Look is half the fun with this bike.? I have a theory that the 1999-2000 model is closer to a 1959 T120? first year Triumph "Bonneville" in appearance than any other year, especially the seat, despite all the writers who say it's like a 1968.? Click?Google Images and see if you agree.
?
Ruari
?
?
----- Original Message -----
From: Anita Reid
Sent: Tuesday, July 03, 2007 8:48 PM
Subject: Re: [W650riders] Clutch Adjustment

Thanks, Ruari. It had me worried since I have a trip planned in a few weeks to go up the coast in California to the Moto GP/Laguna Seca. I really appreciate all the? reassuring responses. It has been driving my husband nuts too. Are there any other things to look out for about the W650 that is different from other bikes? I ordered a bunch of things already from the W650shop.de just to make it a little bit more cafe style. :) Anita

Ruari McLennan ca> wrote:
Yes, Anita, they are all like that, they grab quickly at the very end of the range. ? I tried to have mine engage the clutch sooner (closer to the grip), but all that happened was I was left with some cable slackness.? Somethig to just get used to.
?
Ruari McLennan
----- Original Message -----
From: Anita Reid
Sent: Tuesday, July 03, 2007 4:27 PM
Subject: Re: [W650riders] Clutch Adjustment

Sal,

Thank you very much this is very helpful. My husband already made these adjustments and it is a little better. Yeah we figured the clutch couldn't be worn yet with these miles, but weren't sure how the previous riders rode this bike :)

Anita

Salvyrider <salvyrider@gmail.com> wrote:
The only real adjustment is to ensure full release. You can't adjust for wear like you could in the old days.

Hi, Anita.

First adjustment is at the hand grip. First slide the rubber boot back. Then unlock the large thumbwheel, then turn the small one until the handle is loose - so you can get at least a nickel's worth of play where the handle meets the housing. Then re-lock the large thumbwheel and replace the boot. If this is unattainable, you can adjust where the cable grips, accessible on the left side of the engine, after removing the sprocket cover (if you go this route, be careful to keep track of the cover bolts. They are all different lengths.) In all likelihood, though, the hand lever adjustment will be enough with only 12K miles.

The W's clutch tends to be a bit grabby - that is, it grabs late in the handle travel and there's only a very narrow feather zone. This is normal. One of the few weaknesses of the bike, IMHO. Wish we had a nice hydraulic clutch like the Mean Streak.

-Sal

On 7/3/07, Anita <anita_reid@sbcglobal.net> wrote:
Any idea on how to adjust the clutch on the W650? I bought my W650
used with almost 12,000 miles and noticed there isn't much clutch. My
husband looked in the Owners Manual and there was not a description on
how to adjust the clutch. I figure there might be someone else out
there that experienced the same thing and might be able to help. Thanks






Ruari McLennan
 

开云体育

Hi Anita, here's a scan of my service manual clutch adjustment instructions, I assume you won't need the next page going into what to do at the other end if the lever doesn't have enough adjustment leeway.
?
Ruari?

----- Original Message -----
From: Anita Reid
Sent: Tuesday, July 03, 2007 3:38 PM
Subject: Re: [W650riders] Clutch Adjustment

Thank You Mark,

My husband tried to adjust it, but like I said there isn't any description in the manual on how to do it. Overall I love the bike, most people here in the US mistake it for a Triumph.

Anita

Mark Campbell <scrubby64@...> wrote:
Hi Anita,

I think you will find that they are all pretty much like that, if adjusted
as per the manual.You quickly get used to it though, and the adjustment
doesn't drift....the W always feels a bit weird, clutch wise, for a few
miles after I have been riding something else...

Mark,

----- Original Message -----
From: "Anita" <anita_reid@sbcglobal.net>
To: <W650riders@yahoogroups.com>
Sent: Tuesday, July 03, 2007 10:52 PM
Subject: [W650riders] Clutch Adjustment

> Any idea on how to adjust the clutch on the W650? I bought my W650
> used with almost 12,000 miles and noticed there isn't much clutch. My
> husband looked in the Owners Manual and there was not a description on
> how to adjust the clutch. I figure there might be someone else out
> there that experienced the same thing and might be able to help. Thanks
>
>
>
> Go to temporary photos site - ::
> Send an email to W650riders-nomail@yahoogroups.com to stop email delivery.
> ::
> Send an email to W650riders-normal@yahoogroups.com to resume email
> delivery.
> Yahoo! Groups Links
>
>
>



Anita Reid
 

Ruari,

Thanks! I'll keep it for future use. Hubby adjusted what could be adjusted.

Ruari McLennan wrote:

Hi Anita, here's a scan of my service manual clutch adjustment instructions, I assume you won't need the next page going into what to do at the other end if the lever doesn't have enough adjustment leeway.
?
Ruari?
----- Original Message -----
From: Anita Reid
Sent: Tuesday, July 03, 2007 3:38 PM
Subject: Re: [W650riders] Clutch Adjustment

Thank You Mark,

My husband tried to adjust it, but like I said there isn't any description in the manual on how to do it. Overall I love the bike, most people here in the US mistake it for a Triumph.

Anita

Mark Campbell <scrubby64@gmail.com> wrote:
Hi Anita,

I think you will find that they are all pretty much like that, if adjusted
as per the manual.You quickly get used to it though, and the adjustment
doesn't drift....the W always feels a bit weird, clutch wise, for a few
miles after I have been riding something else...

Mark,

----- Original Message -----
From: "Anita" <anita_reid@sbcglobal.net>
To: <W650riders@yahoogroups.com>
Sent: Tuesday, July 03, 2007 10:52 PM
Subject: [W650riders] Clutch Adjustment

> Any idea on how to adjust the clutch on the W650? I bought my W650
> used with almost 12,000 miles and noticed there isn't much clutch. My
> husband looked in the Owners Manual and there was not a description on
> how to adjust the clutch. I figure there might be someone else out
> there that experienced the same thing and might be able to help. Thanks
>
>
>
> Go to temporary photos site - ::
> Send an email to W650riders-nomail@yahoogroups.com to stop email delivery.
> ::
> Send an email to W650riders-normal@yahoogroups.com to resume email
> delivery.
> Yahoo! Groups Links
>
>
>