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Re: Hemingway Unimat 3 Accessories

David
 

Hi There
Hemingway are under new management.
I would contact them and see whether they
would relist this attachment.
regards David

Editor Model Engineers' Workshop &
Editor 16 mm Today
The journal of the 16mm Narrow Gauge association
http;//www.16mm.org.uk
16mm scale railways in your garden

At 11:36 29/01/2007, you wrote:

There have been a few enquiries about Hemingway Unimat 3 accessories
so I decided to make this a separate topic.

When I checked with them a couple of years ago, they didn't sell any
Unimat 3 accessories any more & didn't have any details on what they
had sold. I have scanned an article from Engineering in Miniature
October 1993 which covers the accessories then available. This is
the "On The Shelf" section about equipment available from suppliers.

Although Hemingway may not supply these any more, I know that many of
these appeared in the English "Model Engineer" magazine. I'm sure
that I've got the Bed Stop, Four Way Turret Toolpost, & Lever Feed
designs from that source. Perhaps someone with a bigger magazine
collection may be able to find the Vertical Alignment Device.

I do have an advert somewhere that shows the Vertical Alignment
Device. It simply consited of two collars that mounted to the Unimat
Milling column at the top & bottom. A thin vertical rod mounted in a
protrusion from these collars & there was a replacement nut (or bolt -
not near my column at the moment) that extended at the end of the
current milling column head height adjustment. It had a hole through
it which slid up & down the vertical rod ensuring that stopped the
head from slipping arround & ensured that any adjustment was close to
vertical.

I think these may have been some of the accessory designs.

A Lever feed attachment for Unimat 3
Built & described by D. Goodwin
Model Engineer, Issue 3630, Vol 146, 04APR1980, Pg 422
Small drilling is often helped by having a sensitive lever feed
rather than having to wind the knob on the tailstock. A longer rear
bush is made for the tailstock to mount this attachment & an
extension piece screws onto the existing spindle.

Unimat 3 and Compact 5 Accessories 3. Unimat 3 and Compact 5
Topslide Stops
Built & described by Graham Nickson
Model Engineer, Issue 4000, Vol 175, 01SEP1995, Pg 268
An aluminium stop allows easily & accurately controlling the travel
of the Taper Turning Attachment cross slide. Hand Filing using
templates for accuracy & ease, or Dovetail Machining is required.

Regards,
Brian.

*** SCANNED ARTICLE ***

SMALL MACHINE TOOL ACCESSORIES FROM HEMINGWAY
(Engineering in Miniature October 1993)
("On The Shelf" Equipment Review Section)

Messrs Hemingway, the well known suppliers of machine tool
accessories in kit form, have produced a range of accessories
designed for users of the Emco Unimat 3 and Compact 5 and also Toyo
ML210 lathes. These accessories increase dramatically the
versatility of these machines. Each kit comes with instructions and
all necessary screws. All components are supplied in a chemically
blackened finish or a colour to suit the lathe.

SLOW SPEED ATTACHMENT FOR THE UNIMAT 3

This accessory overcomes the lack of a slow speed on the Unimat
3. It consists of a substantial steel pulley, which acts as a
flywheel, mounted on an extension arm and provides for speeds down to
55 rpm. Fitting involves drilling and tapping a single M5 hole in
the motor mounting plate and providing an extra drive belt. Full
instructions are provided with the accessory for positioning and
drilling and tapping the hole. This accessory will be found most
useful for dealing with the larger diameter workpieces which many
Unimats are asked to cope with.

BED STOP FOR THE UNIMAT 3

This simple accessory provides a convenient means of machining
dead length components on the lathe. The stop uses a single clamp
screw to attach it to the vee shear of the machine bed. A pair of
these stops is most useful when the Unimat is set up for milling. A
component requiring, say, a keyway to be machined may need a number
of successive passes of the cutter to reach full depth. Once the
length of cut has been determined by dial readings on the first pass,
taken to the extremities of the keyway, the stops may then be clamped
in place and work can safely proceed without further reference to
dial readings. The stop may also be used in conjunction with the
vertical alignment device for drilling to preset depths.

This item is finished in signal red as a visual reminder to remove
it when not in use.

VERTICAL ALIGNMENT DEVICE

This accessory is available for the Unimat 3, Compact 5 and Toyo
milling columns.

Its purpose is to eliminate the tiresome restrictions imposed by
the limited length of the quill stroke. By fitting this accessory
the milling head may be raised or lowered the full length of the
machine column without the loss of radial position. Two collars and
a precision ground guide bar form the basis of the accessory. A new
clamp, eliminating the Alien cap screw, is also provided, making
adjustment of the milling head more convenient. The vertical
alignment device allows the operator to clamp the milling head at any
radial position around the column and the head may also be swivelled
for angular drilling and milling.

LEVER FEED ATTACHMENT FOR UNIMAT 3 AND COMPACT 5 TAILSTOCK

This accessory is a must for drilling small holes on the Unimat
3. The standard tailstock feed screw denies the operator the 'feel'
which is so important when using small drills. Over feeding with a
tailstock feed screw will often lead to drill breakage.

The accessory as supplied fits directly to the existing lathe
tailstock and may be mounted in minutes. No drilling or other
modification is required to the tailstock casting. A depth stop ring
is included in the set of components.

To mount the accessory simply remove the cap nut and handwheel,
remove the grub screw securing the rear bearing which is now slid
out, and the feedscrew can at this point also be removed. Now screw
in the operating rod, but first make sure the depth stop ring is slid
on. The M6 cap screw is employed to secure the rear bracket. The
arrangement of the assembled accessory provides for the full travel
of the tailstock barrel. An extended tailstock body clamp screw is
employed to eliminate the use of the Unimat Alien key and this makes
for more convenient operation.

For the Compact 5 lathe, a similar lever feed attachment is
available and a number of components are common to both accessories.
Fitting is similar to that of the Unimat 3 and once again only takes
a few minutes. The operating lever can be arranged at an angle to
suit the operator's convenience.

INDEXING 4 WAY TOOL TURRET FOR THE UNIMAT 3

When one is faced with the production of a number of similar
components it is rather inconvenient, even with a quick change
toolpost, to be constantly changing tools between operations.

The four way toolpost from Hemingway solves all this; as up to
four tools may be kept ready mounted for use in succession. For
example, the following operations could be tooled up; face off, turn
down, chamfer and part off. Any tool with a 6mm or 1/4" shank can be
employed; and a number of suppliers can provide 'throwaway' tipped
tools in this shank size. These eliminate the necessity to reset the
tools after tips have been replaced in lieu of a sharpening
operation. The base of the new toolholder is provided with a positive
four position index. A quick release operating handle is provided to
obviate the need for Alien key operation and thus further improving
the versatility of this accessory. The toolpost can be fitted in
seconds to the Unimat cross-slide, which requires no modification. A
location for inserting into the pivot counterbore, normally used in
conjunction with the Unimat topslide, guarantees accurate location. A
dowel pin in the base of the accessory engages with the tee slot and
prevents rotation of the accessory under cutting load.

Full details of these accessories and all Hemingway products may
be obtained from:
N. S. & A. Hemingway, 30 Links View, Half Acre, Rochdale, Lancs.OL11
4DD
Telephone: (0706) 45404
(Please note that these contact details were in 1993 & may be
incorrect now.)


Hemingway Unimat 3 Accessories

 

There have been a few enquiries about Hemingway Unimat 3 accessories
so I decided to make this a separate topic.

When I checked with them a couple of years ago, they didn't sell any
Unimat 3 accessories any more & didn't have any details on what they
had sold. I have scanned an article from Engineering in Miniature
October 1993 which covers the accessories then available. This is
the "On The Shelf" section about equipment available from suppliers.

Although Hemingway may not supply these any more, I know that many of
these appeared in the English "Model Engineer" magazine. I'm sure
that I've got the Bed Stop, Four Way Turret Toolpost, & Lever Feed
designs from that source. Perhaps someone with a bigger magazine
collection may be able to find the Vertical Alignment Device.

I do have an advert somewhere that shows the Vertical Alignment
Device. It simply consited of two collars that mounted to the Unimat
Milling column at the top & bottom. A thin vertical rod mounted in a
protrusion from these collars & there was a replacement nut (or bolt -
not near my column at the moment) that extended at the end of the
current milling column head height adjustment. It had a hole through
it which slid up & down the vertical rod ensuring that stopped the
head from slipping arround & ensured that any adjustment was close to
vertical.

I think these may have been some of the accessory designs.

A Lever feed attachment for Unimat 3
Built & described by D. Goodwin
Model Engineer, Issue 3630, Vol 146, 04APR1980, Pg 422
Small drilling is often helped by having a sensitive lever feed
rather than having to wind the knob on the tailstock. A longer rear
bush is made for the tailstock to mount this attachment & an
extension piece screws onto the existing spindle.

Unimat 3 and Compact 5 Accessories 3. Unimat 3 and Compact 5
Topslide Stops
Built & described by Graham Nickson
Model Engineer, Issue 4000, Vol 175, 01SEP1995, Pg 268
An aluminium stop allows easily & accurately controlling the travel
of the Taper Turning Attachment cross slide. Hand Filing using
templates for accuracy & ease, or Dovetail Machining is required.

Regards,
Brian.

*** SCANNED ARTICLE ***

SMALL MACHINE TOOL ACCESSORIES FROM HEMINGWAY
(Engineering in Miniature October 1993)
("On The Shelf" Equipment Review Section)

Messrs Hemingway, the well known suppliers of machine tool
accessories in kit form, have produced a range of accessories
designed for users of the Emco Unimat 3 and Compact 5 and also Toyo
ML210 lathes. These accessories increase dramatically the
versatility of these machines. Each kit comes with instructions and
all necessary screws. All components are supplied in a chemically
blackened finish or a colour to suit the lathe.


SLOW SPEED ATTACHMENT FOR THE UNIMAT 3

This accessory overcomes the lack of a slow speed on the Unimat
3. It consists of a substantial steel pulley, which acts as a
flywheel, mounted on an extension arm and provides for speeds down to
55 rpm. Fitting involves drilling and tapping a single M5 hole in
the motor mounting plate and providing an extra drive belt. Full
instructions are provided with the accessory for positioning and
drilling and tapping the hole. This accessory will be found most
useful for dealing with the larger diameter workpieces which many
Unimats are asked to cope with.


BED STOP FOR THE UNIMAT 3

This simple accessory provides a convenient means of machining
dead length components on the lathe. The stop uses a single clamp
screw to attach it to the vee shear of the machine bed. A pair of
these stops is most useful when the Unimat is set up for milling. A
component requiring, say, a keyway to be machined may need a number
of successive passes of the cutter to reach full depth. Once the
length of cut has been determined by dial readings on the first pass,
taken to the extremities of the keyway, the stops may then be clamped
in place and work can safely proceed without further reference to
dial readings. The stop may also be used in conjunction with the
vertical alignment device for drilling to preset depths.

This item is finished in signal red as a visual reminder to remove
it when not in use.


VERTICAL ALIGNMENT DEVICE

This accessory is available for the Unimat 3, Compact 5 and Toyo
milling columns.

Its purpose is to eliminate the tiresome restrictions imposed by
the limited length of the quill stroke. By fitting this accessory
the milling head may be raised or lowered the full length of the
machine column without the loss of radial position. Two collars and
a precision ground guide bar form the basis of the accessory. A new
clamp, eliminating the Alien cap screw, is also provided, making
adjustment of the milling head more convenient. The vertical
alignment device allows the operator to clamp the milling head at any
radial position around the column and the head may also be swivelled
for angular drilling and milling.


LEVER FEED ATTACHMENT FOR UNIMAT 3 AND COMPACT 5 TAILSTOCK

This accessory is a must for drilling small holes on the Unimat
3. The standard tailstock feed screw denies the operator the 'feel'
which is so important when using small drills. Over feeding with a
tailstock feed screw will often lead to drill breakage.

The accessory as supplied fits directly to the existing lathe
tailstock and may be mounted in minutes. No drilling or other
modification is required to the tailstock casting. A depth stop ring
is included in the set of components.

To mount the accessory simply remove the cap nut and handwheel,
remove the grub screw securing the rear bearing which is now slid
out, and the feedscrew can at this point also be removed. Now screw
in the operating rod, but first make sure the depth stop ring is slid
on. The M6 cap screw is employed to secure the rear bracket. The
arrangement of the assembled accessory provides for the full travel
of the tailstock barrel. An extended tailstock body clamp screw is
employed to eliminate the use of the Unimat Alien key and this makes
for more convenient operation.

For the Compact 5 lathe, a similar lever feed attachment is
available and a number of components are common to both accessories.
Fitting is similar to that of the Unimat 3 and once again only takes
a few minutes. The operating lever can be arranged at an angle to
suit the operator's convenience.


INDEXING 4 WAY TOOL TURRET FOR THE UNIMAT 3

When one is faced with the production of a number of similar
components it is rather inconvenient, even with a quick change
toolpost, to be constantly changing tools between operations.

The four way toolpost from Hemingway solves all this; as up to
four tools may be kept ready mounted for use in succession. For
example, the following operations could be tooled up; face off, turn
down, chamfer and part off. Any tool with a 6mm or 1/4" shank can be
employed; and a number of suppliers can provide 'throwaway' tipped
tools in this shank size. These eliminate the necessity to reset the
tools after tips have been replaced in lieu of a sharpening
operation. The base of the new toolholder is provided with a positive
four position index. A quick release operating handle is provided to
obviate the need for Alien key operation and thus further improving
the versatility of this accessory. The toolpost can be fitted in
seconds to the Unimat cross-slide, which requires no modification. A
location for inserting into the pivot counterbore, normally used in
conjunction with the Unimat topslide, guarantees accurate location. A
dowel pin in the base of the accessory engages with the tee slot and
prevents rotation of the accessory under cutting load.


Full details of these accessories and all Hemingway products may
be obtained from:
N. S. & A. Hemingway, 30 Links View, Half Acre, Rochdale, Lancs.OL11
4DD
Telephone: (0706) 45404
(Please note that these contact details were in 1993 & may be
incorrect now.)


Re: Filling in DB200/SL1000 lathe bed with lead

Mert Baker
 

Rex Tingey shows a mod using 5/8" drill rod for one of the bed shears.
Mert

mertbaker@...

----- Original Message -----
From: GuyW
To: UNIMAT@...
Sent: Sunday, January 28, 2007 9:00 PM
Subject: Re: [UNIMAT] Re: Filling in DB200/SL1000 lathe bed with lead


Yes, but the rods have _more_ ability to bend if the bed casting itself is
not bolted down.

Mine is bolted onto a piece of steel tubing. I also filled the underside of
the bed with epoxy, after putting wire thru the webs to "reinforce" it.

-Guy-

>I don't think the stiffness or weight of the bed is a big problem. A
> major weakness of the DB/SL design is the 2 round drillrod 'ways' that
> are only supported at the ends. Any more than light tool pressure
> causes these rods to bend, giving a less deep cut than expected.
>
> Jay Kosta
> Endwell NY
> --- In UNIMAT@..., "regulator3777" <regulator3777@...>
> wrote:
>>
>> Hello all..I'm new to the group & have a question. Has anyone filled
> in
>> the lathe bed with lead to add weight & mass ? If so, how did it
> work-
>> out & was it worth doing ? "OJ"
>>
>
>
>
>
>
> Yahoo! Groups Links
>
>
>
>


Re: Hemingway Vertical Alignment Device for Unimat 3

Geoffrey J. Grosguth
 

Hello Allyn,
I am starting to make such an attachment on my Unimat 3 (it is no longer manufactured).
The two collars or end plates must be bored/made simultaneously with one edge straight or the intended accurate alignment will not be achieved. I would buy it if it was available somewhere. It should not be that difficult to make, only it does require some accurate layout of componrents and fits.
The following descriptions have been received or found (the idea is definitely useful to the Unimat DB/SL , which also has a limited quill movement range):

From the Hemingway product leaflet I found comes the following description:

From many reports received there is no doubt that, with one exception the Vertical Drilling & Milling Attachment is a most useful accessory. This one exception is that upon raising/lowering the head then radial position about the Column is lost.

We offer our alignment device which is supplied complete and ready to fit to the column. The Drilling/Milling Head may now be raised/lowered without loss of radial setting. We include a special Clamp Handle which can be positioned to best suit the user. A quick half turn is all that is needed to Clamp or Raise the Head allowing easy and free vertical movement along the column.

Should it be desired to rotate the Attachment around the Column then easing of the single clamp screw found in each the 2 Plates holding the guide Bar is all that is necessary. Thus none of the versatility of the Drilling/Milling Attachment is lost by fitting of this accessory. Where applicable parts are supplied black anodized.�


From the October 1993 issue of Engineering in Miniature in the On the Shelf� section
comes the following product description:

VERTICAL ALIGNMENT DEVICE
This accessory is available for the Unimat 3, Compact 5 and Toyo milling columns.
Its purpose is to eliminate the tiresome restrictions imposed by the limited length of the quill stroke. By fitting this accessory the milling head may be raised or lowered the full length of the machine column without the loss of radial position. Two collars and a precision ground guide bar form the basis of the accessory. A new clamp, eliminating the Alien cap screw, is also provided, making adjustment of the milling head more convenient. The vertical alignment device allows the operator to clamp the milling head at any radial position around the column and the head may also be swiveled for angular drilling and milling.


From Brian Symons in Australia comes the following description:

There was a collar mounted at the top and bottom that the column went
through and with a piece protruding a little on one side. A vertical rod
mounted into the protrusion went between the two and the column height
adjustment (cap bolt / nut) was replaced with one that had a vertical hole
in it that the rod went through. As a result, any height change had to
be pretty close to vertical.

Geoff Grosguth

----- Original Message -----
From: Allyn Thompson
To: UNIMAT@...
Sent: 1/28/2007 11:44:51 AM
Subject: RE: [UNIMAT] Hemingway Vertical Alignment Device for Unimat 3


OK, OK, I give up. What is a Hemingway Vertical Alignment? I also know
that a Henway is about 4.5 pounds.

AL T

_____

From: UNIMAT@... [mailto:UNIMAT@...] On Behalf Of
Geoffrey J. Grosguth
Sent: Friday, January 12, 2007 5:26 PM
To: UNIMAT@...
Subject: [UNIMAT] Hemingway Vertical Alignment Device for Unimat 3

Hello,
I am new to the discussion group for the UNIMAT SL and UNIMAT 3. I have been
listening in to the technical discussions for a few months . I own two
Unimat 3 lathes and use them often for making parts for repairs. One of the
involved tasks was making a replacement bracket for the optical tubes of a
Leitz stereo field microscope made in the 1920s. I made some interesting
jigging to insure the optical convergence angle was kept accurate during
milling. This repair project was in the spring of 1989 for a friend who was
an amateur entomologist.
Owning and using a Unimat to make useful items has been a childhood dream
come true. I remember the Unimat SL advertisements in "Popular Mechanics"
magazine back in the 1950s.
I have a watchmakers spindle part #102200, a collet attachment part #102?00
and a copy of "Operating Instructions for the EMCO-UNIMAT Model SL Small
Machine Tool" that I do not really need.
What I am looking for is a vertical alignment device for the vertical
milling column for the Unimat 3 lathe that was made by Hemingway in England
in the 1990s. Any information about this device would be welcome, it is no
longer manufactured by the new Hemingway owners.
Geoff Grosguth

Geoffrey J. Grosguth
gjgrosguth@mindspri <mailto:gjgrosguth%40mindspring.com> ng.com
Why Wait? Move to EarthLink.

[Non-text portions of this message have been removed]






[Non-text portions of this message have been removed]


Re: Filling in DB200/SL1000 lathe bed with lead

Mike Williams
 

When I have encountered problems with the inadequate stiffness of the ways
such as when I am turning large diameter steel stock, I keep two pairs of
shallow angle beech folding wedges which I tap into place both sides of the
carriage, between the ways and the bed. This usually solves the problem. I
have the advantage of having an old cast iron DB which has two reinforcing
webs between head and tail which are a convenient base for the wedges. Later
models have a convex centre between tail and head which may be more
difficult to get a good wedge action but I'm sure that our ingenious members
will find a way.
Mike

-----Original Message-----
From: UNIMAT@... [mailto:UNIMAT@...]On Behalf Of
GuyW
Sent: Monday, 29 January 2007 1:01 PM
To: UNIMAT@...
Subject: Re: [UNIMAT] Re: Filling in DB200/SL1000 lathe bed with lead


Yes, but the rods have _more_ ability to bend if the bed casting itself is
not bolted down.

Mine is bolted onto a piece of steel tubing. I also filled the underside
of
the bed with epoxy, after putting wire thru the webs to "reinforce" it.

-Guy-

>I don't think the stiffness or weight of the bed is a big problem. A
> major weakness of the DB/SL design is the 2 round drillrod 'ways' that
> are only supported at the ends. Any more than light tool pressure
> causes these rods to bend, giving a less deep cut than expected.
>
> Jay Kosta
> Endwell NY
> --- In UNIMAT@..., "regulator3777" <regulator3777@...>
> wrote:
>>
>> Hello all..I'm new to the group & have a question. Has anyone filled
> in
>> the lathe bed with lead to add weight & mass ? If so, how did it
> work-
>> out & was it worth doing ? "OJ"
>>
>
>
>
>
>
> Yahoo! Groups Links
>
>
>
>


Re: Filling in DB200/SL1000 lathe bed with lead

GuyW
 

Yes, but the rods have _more_ ability to bend if the bed casting itself is not bolted down.

Mine is bolted onto a piece of steel tubing. I also filled the underside of the bed with epoxy, after putting wire thru the webs to "reinforce" it.

-Guy-

I don't think the stiffness or weight of the bed is a big problem. A
major weakness of the DB/SL design is the 2 round drillrod 'ways' that
are only supported at the ends. Any more than light tool pressure
causes these rods to bend, giving a less deep cut than expected.

Jay Kosta
Endwell NY
--- In UNIMAT@..., "regulator3777" <regulator3777@...>
wrote:

Hello all..I'm new to the group & have a question. Has anyone filled
in
the lathe bed with lead to add weight & mass ? If so, how did it
work-
out & was it worth doing ? "OJ"




Yahoo! Groups Links




Re: Filling in DB200/SL1000 lathe bed with lead

 

I don't think the stiffness or weight of the bed is a big problem. A
major weakness of the DB/SL design is the 2 round drillrod 'ways' that
are only supported at the ends. Any more than light tool pressure
causes these rods to bend, giving a less deep cut than expected.

Jay Kosta
Endwell NY
--- In UNIMAT@..., "regulator3777" <regulator3777@...>
wrote:

Hello all..I'm new to the group & have a question. Has anyone filled
in
the lathe bed with lead to add weight & mass ? If so, how did it
work-
out & was it worth doing ? "OJ"


Re: Hemingway Vertical Alignment Device for Unimat 3

 

OK, OK, I give up. What is a Hemingway Vertical Alignment? I also know
that a Henway is about 4.5 pounds.

AL T



_____

From: UNIMAT@... [mailto:UNIMAT@...] On Behalf Of
Geoffrey J. Grosguth
Sent: Friday, January 12, 2007 5:26 PM
To: UNIMAT@...
Subject: [UNIMAT] Hemingway Vertical Alignment Device for Unimat 3



Hello,
I am new to the discussion group for the UNIMAT SL and UNIMAT 3. I have been
listening in to the technical discussions for a few months . I own two
Unimat 3 lathes and use them often for making parts for repairs. One of the
involved tasks was making a replacement bracket for the optical tubes of a
Leitz stereo field microscope made in the 1920s. I made some interesting
jigging to insure the optical convergence angle was kept accurate during
milling. This repair project was in the spring of 1989 for a friend who was
an amateur entomologist.
Owning and using a Unimat to make useful items has been a childhood dream
come true. I remember the Unimat SL advertisements in "Popular Mechanics"
magazine back in the 1950s.
I have a watchmakers spindle part #102200, a collet attachment part #102?00
and a copy of "Operating Instructions for the EMCO-UNIMAT Model SL Small
Machine Tool" that I do not really need.
What I am looking for is a vertical alignment device for the vertical
milling column for the Unimat 3 lathe that was made by Hemingway in England
in the 1990s. Any information about this device would be welcome, it is no
longer manufactured by the new Hemingway owners.
Geoff Grosguth

Geoffrey J. Grosguth
gjgrosguth@mindspri <mailto:gjgrosguth%40mindspring.com> ng.com
Why Wait? Move to EarthLink.


Re: help on pm research model 2A/2B steam engine

Mert Baker
 

I would face one end of the cylinder, reverse it in the chuck with the faced end pressed against the chuck face, and face the other end. Bore the cylinder without taking it out of the chuck. This makes the bore at 90° with both ends. Now hold it by the ends in the vise, & mill the flat.
Mert

mertbaker@...

----- Original Message -----
From: Edward Wilks
To: unimat@...
Sent: Sunday, January 28, 2007 12:38 AM
Subject: [UNIMAT] help on pm research model 2A/2B steam engine


I am trying my first real project on my unimat, a PM Research Inc. model 2A/ 2B steam engine. An oscillating engine.
The Flywheel was relatively easy, but the cylinder barrel presents some problems.
First: which face should be done first? Seems like the face that meets with the frame should be first. But, if so, what is the best way to hold it while the milling is done.Trying to keep the face square with the cylinder and the bore presents quite a problem. I think I have the cylinder mounted so the bore and face are parallel within 0.003 inches, is that ok?
Second:Keeping the ends square with the bore and the frame mating surface also presents a hold-down problem.
I hope I am making sense. Any help will be appreciated.
Ed Wilks

__________________________________________________
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[Non-text portions of this message have been removed]


help on pm research model 2A/2B steam engine

Edward Wilks
 

I am trying my first real project on my unimat, a PM Research Inc. model 2A/ 2B steam engine. An oscillating engine.
The Flywheel was relatively easy, but the cylinder barrel presents some problems.
First: which face should be done first? Seems like the face that meets with the frame should be first. But, if so, what is the best way to hold it while the milling is done.Trying to keep the face square with the cylinder and the bore presents quite a problem. I think I have the cylinder mounted so the bore and face are parallel within 0.003 inches, is that ok?
Second:Keeping the ends square with the bore and the frame mating surface also presents a hold-down problem.
I hope I am making sense. Any help will be appreciated.
Ed Wilks

__________________________________________________
Do You Yahoo!?
Tired of spam? Yahoo! Mail has the best spam protection around


Re: any advice for first time milling with dovetail cutter ?

 

I didn't know about this one.
Great tip!
Thanks for sharing,,

Norm

--- In UNIMAT@..., "caryscotthere" <caryscotthere@...> wrote:

Hello Norm,

When cutting the dove tail one side at a time with the center
already milled don't forget about changing direction of the cutting
when you change sides. What I am getting at is never use climb
milling on any Unimat. They just are not rigid enough. Use only
standard milling.

Best, Cary Stewart

--- In UNIMAT@..., "Norm" <nccyr1@> wrote:


Harvey & Mert,
Thanks for the replies.

If used in small increment, with cutting fluid (on AL) and
careful feeding rate vs speed, this dovetail cutter
should last me for many years to come I hope.

This news group is a great source for people like me.

Norm


--- In UNIMAT@..., "Mert Baker" <mertbaker@> wrote:

To cut dovetail slots, first use an ordinary endmill to cut most
of
the metal away. Then cut the DT one side at a time. On the Uni,
this
is best done in small increments. Brass is easier to cut, as a
rule,
than some Al alloys, especially the soft gummy stuff found in
hardware
stores. On Al, be sure to use a cutting fluid. WD-40 works, and
there are lots of others.
Mert

mertbaker@
----- Original Message -----
From: Norm
To: UNIMAT@...
Sent: Thursday, January 25, 2007 10:08 PM
Subject: [UNIMAT] any advice for first time milling with
dovetail
cutter ?


Hello,

I recently bought a dovetail cutter for my Unimat but
having never used something like this before, I want
to make sure I will not screw up and/or damage the tool.
(they are expensive !)

I was planning to just practice with something soft
like brass before I move on to aluminum. The dovetail
has a .5in base. I don't have a collet but I made a simple
end mill holder for it.

What is the best advice you can give me before I
turn on the switch on the Unimat?

thanks in advance,

Norm





[Non-text portions of this message have been removed]


An improved Threading Attachment for DB/SLs

caryscotthere
 

Hello All,

For those of you who were with us last Septerber you may recall I
mentioned an article in Machinist's Workshop, Vol. 19 No. 4 for
Aug./Sept. 2006. A Mr. Thleodore M. Clarke described how he made a
short Compact Boring Head for a Uniamt SL. He also described an
ajustable back plate for the 3-Jaw chuck which I found even more
interesting.

Mr. Clarke is back in the just received February/March 2007
Machinist's Workshop, Vol. 20 No.1 in which he describes how de
designed and built a improved Threading Attachment for DB/SLs. It
took me a couple of reads to under stand all that he has done in
this article but I think I finally have a handle on it. He points up
the fact that when using the stock attachment the cutting point of
the threading tool describes an arc as it is advanced into the work.
He works in optics so found this to be unacceptable. Therefore, the
new design in steel with dove tails and a micrometer dial. A very
interesting article.

Best, Cary Stewart


Re: any advice for first time milling with dovetail cutter ?

caryscotthere
 

Hello Norm,

When cutting the dove tail one side at a time with the center
already milled don't forget about changing direction of the cutting
when you change sides. What I am getting at is never use climb
milling on any Unimat. They just are not rigid enough. Use only
standard milling.

Best, Cary Stewart

--- In UNIMAT@..., "Norm" <nccyr1@...> wrote:


Harvey & Mert,
Thanks for the replies.

If used in small increment, with cutting fluid (on AL) and
careful feeding rate vs speed, this dovetail cutter
should last me for many years to come I hope.

This news group is a great source for people like me.

Norm


--- In UNIMAT@..., "Mert Baker" <mertbaker@> wrote:

To cut dovetail slots, first use an ordinary endmill to cut most
of
the metal away. Then cut the DT one side at a time. On the Uni,
this
is best done in small increments. Brass is easier to cut, as a
rule,
than some Al alloys, especially the soft gummy stuff found in
hardware
stores. On Al, be sure to use a cutting fluid. WD-40 works, and
there are lots of others.
Mert

mertbaker@
----- Original Message -----
From: Norm
To: UNIMAT@...
Sent: Thursday, January 25, 2007 10:08 PM
Subject: [UNIMAT] any advice for first time milling with
dovetail
cutter ?


Hello,

I recently bought a dovetail cutter for my Unimat but
having never used something like this before, I want
to make sure I will not screw up and/or damage the tool.
(they are expensive !)

I was planning to just practice with something soft
like brass before I move on to aluminum. The dovetail
has a .5in base. I don't have a collet but I made a simple
end mill holder for it.

What is the best advice you can give me before I
turn on the switch on the Unimat?

thanks in advance,

Norm





[Non-text portions of this message have been removed]


Re: SL-1000 for Sale (Maybe OT)

PeterH5322
 

I have a 9x20, three 7xs, and a 12x36 in use, and still use my DB200 that
I've had for 50 years. Think before you sell it, unless you really need
the room, the money, or domestic tranquility.
Although I have two Monarch 10EEs, a Hardinge TL, and a Logan 820, the
DB/SL (I have one of each) still has a place in my shop: whenever very
small workpieces require machining. Pins, and such.

My SL is more-or-less permanently set-up with a 1/4" indexable carbide
tool, in the Uni toolpost, shimmed as required.

I like Mert's DB/SL QCTP design very much, and when I get the time, I'm
going to make several.

Two, anyway.


Re: SL-1000 for Sale (Maybe OT)

Mert Baker
 

I have a 9x20, three 7xs, and a 12x36 in use, and still use my DB200 that I've had for 50 years. Think before you sell it, unless you really need the room, the money, or domestic tranquility.
Mert

mertbaker@...

----- Original Message -----
From: Harold R. Meador
To: UNIMAT@...
Sent: Friday, January 26, 2007 6:29 PM
Subject: [UNIMAT] SL-1000 for Sale (Maybe OT)


Since getting a Grizzly G4000 9x20 lathe I have been meaning to sell
my Unimat SL-1000.
SWMBO decided that the time has come.

If anyone is interested please contact me off list at
raymeador@....

Thank you all for your time.

Ray in Commerce, TX


Message from Yahoo - Re Delays

 

Hi All

You may have noticed lengthy delays and/or
out of order receipt of messages lately.
The following is from Yahoo...

"We are currently experiencing a Groups email backlog.
Messages posted yesterday or today may be delayed or
delivered out of order.
We apologize for the inconvenience."

It seems some earlier messages may be delayed in their
main server, while never posts are being handled by their
backup system.

Regards
Art


Re: any advice for first time milling with dovetail cutter ?

Harvey White
 

On Fri, 26 Jan 2007 18:24:15 -0000, you wrote:


Harvey & Mert,
Thanks for the replies.

If used in small increment, with cutting fluid (on AL) and
careful feeding rate vs speed, this dovetail cutter
should last me for many years to come I hope.
I actually was rather aggressive in the cut/tooth rate, and may or may
not have used tapping fluid to lubricate the tool. I was cutting a
dovetail for an adjustable tool holder for a lathe. I was also rather
chary of taking a big cut in the material, so I was relatively
delicate with the overall depth of cut.

Details are at www.dragonworks.info under machining and adjustable
tool post.

Not done with a unimat, but perhaps it will help.

Harvey



This news group is a great source for people like me.

Norm


--- In UNIMAT@..., "Mert Baker" <mertbaker@...> wrote:

To cut dovetail slots, first use an ordinary endmill to cut most of
the metal away. Then cut the DT one side at a time. On the Uni, this
is best done in small increments. Brass is easier to cut, as a rule,
than some Al alloys, especially the soft gummy stuff found in hardware
stores. On Al, be sure to use a cutting fluid. WD-40 works, and
there are lots of others.
Mert

mertbaker@...
----- Original Message -----
From: Norm
To: UNIMAT@...
Sent: Thursday, January 25, 2007 10:08 PM
Subject: [UNIMAT] any advice for first time milling with dovetail
cutter ?


Hello,

I recently bought a dovetail cutter for my Unimat but
having never used something like this before, I want
to make sure I will not screw up and/or damage the tool.
(they are expensive !)

I was planning to just practice with something soft
like brass before I move on to aluminum. The dovetail
has a .5in base. I don't have a collet but I made a simple
end mill holder for it.

What is the best advice you can give me before I
turn on the switch on the Unimat?

thanks in advance,

Norm










Yahoo! Groups Links



SL-1000 for Sale (Maybe OT)

Harold R. Meador
 

Since getting a Grizzly G4000 9x20 lathe I have been meaning to sell
my Unimat SL-1000.
SWMBO decided that the time has come.

If anyone is interested please contact me off list at
raymeador@....

Thank you all for your time.

Ray in Commerce, TX


Re: Introduction

Larry Green
 

Terry Shriner wrote:
A woman that comes with her own tools!!!!! That's every mans dream. :>)
minority maybe. unwanted no.
I have had the pleasure of working with several female engineers (both on the shop floor and in the design office) and have always been impressed with the quality of their workmanship (or should that be workwomanship?)

Welcome to the group and I hope you go on to make many parts on your Unimat.

--
Larry Green


SL-1000 (Maybe OT)

Meador
 

Corrected E-mail

Since getting a Grizzly G4000 9x20 lathe I have been meaning to sell my Unimat SL-1000.
SWMBO decided that the time has come.

If anyone is interested please contact me off list at raymeador@....

Thank you all for your time.

Ray in Commerce, TX