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Re: Filling in DB200/SL1000 lathe bed with lead

PeterH5322
 

As to the Thompson stock - it is just plain better than the standard
O2 material but is more expensive.
I bought enough from McMaster-Carr to rebuild two machines.

I had originally intended to cut-off the material equal to the original
length, but I now intend to leave the material long, and gain a longer
bed thereby.

The Thomson stock is well made, and not _that_ expensive, for a one or
two machine rebuild job.


Re: Introduction

caryscotthere
 

Hello,

We have at least one other lady in the group. She is in the
Neatherlands and her name is Ellen. There are some phots of her old
cast iron Unimat DB200 (a MK3) in our Photos section. Alas, we have
not heard from her in many months and as she was not in good health I
fear that she is no longer able to participate in our group. She had
very fine English and was having fun with her machine. Ellen, if you
are still 'lurking' please let us know how you are.

Best, Cary Stewart


Re: Filling in DB200/SL1000 lathe bed with lead

caryscotthere
 

Hello Peter and All,

It has been my experience that when buying O2 drill rod in 36"
lengths the bending seems to be from poorly packing the rods to
prevent them from bending/saging in the middle because they were
unsuported. If you but several bars of larger cross section they
tape them together and they become stiff enough to survive the
tosing around by UPS, FedX, etc. I bought one bar of 3/8" dia. and
when it arrived it had a 3" bow in the middle. I accepted it as the
ends were straight and I only needed a couple of short lengths for
what I was doing. I told the seller that the next time I ordered O2
form them (they are the only ones I have found that sell the number
and letter sizes) if it/they arrived bent I would reject them on the
spot. As they came from New York the local guys do not have any
control over how things are packed. I puchased about a dozen rods
from #20 to 5/8" and they all arrived taped together and straight. I
checked them by rolling on a Class A surface plate and none wobbled.
As to the Thompson stock - it is just plain better than the standard
O2 material but is more expensive.

Best, Cary Stewart

--- In UNIMAT@..., PeterH5322 <peterh5322@...> wrote:


I don't think the stiffness or weight of the bed is a big
problem. A
major weakness of the DB/SL design is the 2 round
drillrod 'ways' that
are only supported at the ends. Any more than light tool pressure
causes these rods to bend, giving a less deep cut than expected.
Ground round way stock, intended for linear bearing ways, is
available in
unhardened, hardened, and chromed styles, from Thomson, through
McMaster-Carr.

Metric as well as Imperial is available.

The required 12mm dia. material is available from stock.

Unlike drill rod, this way material is ground perfectly round, and
absolutely straight.


Re: Hemingway Vertical Alignment Device for Unimat 3

caryscotthere
 

Hello Geoffrey,

What are the chances of getting a scan of the brochure to be posted
in our Photos? I believe I understand the description. However, as
it is no longer being sold by Hemmings a photo or two would be of
great interest to those wanting to build one.

Best, Cary Stewart

--- In UNIMAT@..., "Geoffrey J. Grosguth"
<gjgrosguth@...> wrote:

Hello Allyn,
I am starting to make such an attachment on my Unimat 3 (it is no
longer manufactured).
The two collars or end plates must be bored/made simultaneously
with one edge straight or the intended accurate alignment will not
be achieved. I would buy it if it was available somewhere. It
should not be that difficult to make, only it does require some
accurate layout of componrents and fits.
The following descriptions have been received or found (the idea
is definitely useful to the Unimat DB/SL , which also has a limited
quill movement range):

From the Hemingway product leaflet I found comes the following
description:

"From many reports received there is no doubt that, with one
exception the Vertical Drilling & Milling Attachment is a most
useful accessory. This one exception is that upon raising/lowering
the head then radial position about the Column is lost.

We offer our alignment device which is supplied complete and ready
to fit to the column. The Drilling/Milling Head may now be
raised/lowered without loss of radial setting. We include a special
Clamp Handle which can be positioned to best suit the user. A quick
half turn is all that is needed to Clamp or Raise the Head allowing
easy and free vertical movement along the column.

Should it be desired to rotate the Attachment around the Column
then easing of the single clamp screw found in each the 2 Plates
holding the guide Bar is all that is necessary. Thus none of the
versatility of the Drilling/Milling Attachment is lost by fitting of
this accessory. Where applicable parts are supplied black anodized."


From the October 1993 issue of Engineering in Miniature in the "On
the Shelf" section
comes the following product description:

VERTICAL ALIGNMENT DEVICE
This accessory is available for the Unimat 3, Compact 5 and Toyo
milling columns.
Its purpose is to eliminate the tiresome restrictions imposed by
the limited length of the quill stroke. By fitting this accessory
the milling head may be raised or lowered the full length of the
machine column without the loss of radial position. Two collars and
a precision ground guide bar form the basis of the accessory. A new
clamp, eliminating the Alien cap screw, is also provided, making
adjustment of the milling head more convenient. The vertical
alignment device allows the operator to clamp the milling head at
any radial position around the column and the head may also be
swiveled for angular drilling and milling.


From Brian Symons in Australia comes the following description:

There was a collar mounted at the top and bottom that the column
went
through and with a piece protruding a little on one side. A
vertical rod
mounted into the protrusion went between the two and the column
height
adjustment (cap bolt / nut) was replaced with one that had a
vertical hole
in it that the rod went through. As a result, any height change
had to
be pretty close to vertical.

Geoff Grosguth


----- Original Message -----
From: Allyn Thompson
To: UNIMAT@...
Sent: 1/28/2007 11:44:51 AM
Subject: RE: [UNIMAT] Hemingway Vertical Alignment Device for
Unimat 3


OK, OK, I give up. What is a Hemingway Vertical Alignment? I also
know
that a Henway is about 4.5 pounds.

AL T

_____

From: UNIMAT@... [mailto:UNIMAT@...] On
Behalf Of
Geoffrey J. Grosguth
Sent: Friday, January 12, 2007 5:26 PM
To: UNIMAT@...
Subject: [UNIMAT] Hemingway Vertical Alignment Device for Unimat 3

Hello,
I am new to the discussion group for the UNIMAT SL and UNIMAT 3. I
have been
listening in to the technical discussions for a few months . I own
two
Unimat 3 lathes and use them often for making parts for repairs.
One of the
involved tasks was making a replacement bracket for the optical
tubes of a
Leitz stereo field microscope made in the 1920s. I made some
interesting
jigging to insure the optical convergence angle was kept accurate
during
milling. This repair project was in the spring of 1989 for a
friend who was
an amateur entomologist.
Owning and using a Unimat to make useful items has been a
childhood dream
come true. I remember the Unimat SL advertisements in "Popular
Mechanics"
magazine back in the 1950s.
I have a watchmakers spindle part #102200, a collet attachment
part #102?00
and a copy of "Operating Instructions for the EMCO-UNIMAT Model SL
Small
Machine Tool" that I do not really need.
What I am looking for is a vertical alignment device for the
vertical
milling column for the Unimat 3 lathe that was made by Hemingway
in England
in the 1990s. Any information about this device would be welcome,
it is no
longer manufactured by the new Hemingway owners.
Geoff Grosguth

Geoffrey J. Grosguth
gjgrosguth@mindspri <mailto:gjgrosguth%40mindspring.com> ng.com
Why Wait? Move to EarthLink.

[Non-text portions of this message have been removed]

[Non-text portions of this message have been removed]




[Non-text portions of this message have been removed]


Re: Introduction

Jim RabidWolf
 

God sake's - we got half-breeds (like me) a woman is always welcome (voice
of reason). Why can't a woman have this as a hobby? My 14 year old daughter
is learning and my wife is becoming quite an accomplished machinist - she
makes most of the gears we sell.

Welcome!

Jim RabidWolf
Uncle Rabid ( )
We Repair Electronic Speed Controllers
For Asian Mini Lathes and Mini Mills
"Just Crazy Enough To Get the Job Done"

----- Original Message -----
From: "Edward E Smith" <engraverdude@...>
To: <UNIMAT@...>
Sent: Friday, January 26, 2007 8:37 AM
Subject: Re: [UNIMAT] Re: Introduction


Welcome Female Hobbyist! If you get flamed on this group, I, and lots of
others, will come to your rescue from whatever social misfit is flaming you.
Thats not what we are about as you will find out along the way. Your
questions and concerns will be welcome and you will find there are lots of
very knowledgeable folks here (more so than I) who will help you. Again,
welcome. Ed (Engraverdude)

mrspost2u <mrspost2u@...> wrote: Yes, female hobbiest here.
And that puts me in a second minority, I'm
guessing. :-)

My plan is to use this for miniature projects on softer woods and
metals. So it will be detailed but very small scale work. My
research has shown that this will probably do me quite well for my
current backlog of projects.

I'll hang around and read up on the grown-up models for a while and
see what's what. As long as I don't get too blatantly flamed for my
baby Unimat questions I think we'll all get along just fine.






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Re: help on pm research model 2A/2B steam engine

ransome michasiow
 

Ed,
Alumnium or brass?
My opinion, my first project but it was a disaster as alumnium is unforgiving and have to buy replacement.
First use a file to get castings close to specs.
Pieces like the cylinder use file and square on the three surfaces. You should be able to put in three jaw chuck face one end then reverse and face/bore the other.

With the standard I tried to drill the conventional way but may be easier to bolt to carriage on the lathe and feed into the headstock.

Writing this fast so take it with a grain of salt and see if it will work, do some dry runs without cutting.

Ransome

Edward Wilks <wenowork@...> wrote:
I am trying my first real project on my unimat, a PM Research Inc. model 2A/ 2B steam engine. An oscillating engine.
The Flywheel was relatively easy, but the cylinder barrel presents some problems.
First: which face should be done first? Seems like the face that meets with the frame should be first. But, if so, what is the best way to hold it while the milling is done.Trying to keep the face square with the cylinder and the bore presents quite a problem. I think I have the cylinder mounted so the bore and face are parallel within 0.003 inches, is that ok?
Second:Keeping the ends square with the bore and the frame mating surface also presents a hold-down problem.
I hope I am making sense. Any help will be appreciated.
Ed Wilks

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Re: Filling in DB200/SL1000 lathe bed with lead

PeterH5322
 

I don't think the stiffness or weight of the bed is a big problem. A
major weakness of the DB/SL design is the 2 round drillrod 'ways' that
are only supported at the ends. Any more than light tool pressure
causes these rods to bend, giving a less deep cut than expected.
Ground round way stock, intended for linear bearing ways, is available in
unhardened, hardened, and chromed styles, from Thomson, through
McMaster-Carr.

Metric as well as Imperial is available.

The required 12mm dia. material is available from stock.

Unlike drill rod, this way material is ground perfectly round, and
absolutely straight.


Re: Filling in DB200/SL1000 lathe bed with lead

Mike Williams
 

Mert,
I think that you will find that Rex suggests that you replace one of
the cross-slide bars with a silver steel 3/8 rod. He blythly states that all
you have to do is push the original bar out with a 3/8 reamer. You would
need a very long reamer with a highly tapered nose to accomplish this. I
bought a diecast cross slide on eBay and drilled through 23/64 then reamed
it out to 3/8 but my reamed holes were not quite parallel with the original
bar on the other side and is hence stiff to use. Although the cross slide is
useable (and of course stiffer) I haven't been game to do the same operation
on my original cast iron cross slide. He also recommends replacing the 12mm
ways with 12mm silver steel ways but I can't understand why this could
possibly increase the stiffness significantly unless you hardened the silver
steel to increase the Young's modulus appreciably. I am interested to learn
whether any other members of the group have had any experience with
replacing the tail-side cross-slide bar with 3/8 rod.
Mike

-----Original Message-----
From: UNIMAT@... [mailto:UNIMAT@...]On Behalf Of
Mert Baker
Sent: Monday, 29 January 2007 10:10 PM
To: UNIMAT@...
Subject: Re: [UNIMAT] Re: Filling in DB200/SL1000 lathe bed with lead


Rex Tingey shows a mod using 5/8" drill rod for one of the bed shears.
Mert

mertbaker@...
----- Original Message -----
From: GuyW
To: UNIMAT@...
Sent: Sunday, January 28, 2007 9:00 PM
Subject: Re: [UNIMAT] Re: Filling in DB200/SL1000 lathe bed with lead

Yes, but the rods have _more_ ability to bend if the bed casting itself is
not bolted down.

Mine is bolted onto a piece of steel tubing. I also filled the underside
of
the bed with epoxy, after putting wire thru the webs to "reinforce" it.

-Guy-

>I don't think the stiffness or weight of the bed is a big problem. A
> major weakness of the DB/SL design is the 2 round drillrod 'ways' that
> are only supported at the ends. Any more than light tool pressure
> causes these rods to bend, giving a less deep cut than expected.
>
> Jay Kosta
> Endwell NY
> --- In UNIMAT@..., "regulator3777" <regulator3777@...>
> wrote:
>>
>> Hello all..I'm new to the group & have a question. Has anyone filled
> in
>> the lathe bed with lead to add weight & mass ? If so, how did it
> work-
>> out & was it worth doing ? "OJ"
>>
>
>
>
>
>
> Yahoo! Groups Links
>
>
>
>


Re: Hemingway Unimat 3 Accessories

David
 

Hi There
Hemingway are under new management.
I would contact them and see whether they
would relist this attachment.
regards David

Editor Model Engineers' Workshop &
Editor 16 mm Today
The journal of the 16mm Narrow Gauge association
http;//www.16mm.org.uk
16mm scale railways in your garden

At 11:36 29/01/2007, you wrote:

There have been a few enquiries about Hemingway Unimat 3 accessories
so I decided to make this a separate topic.

When I checked with them a couple of years ago, they didn't sell any
Unimat 3 accessories any more & didn't have any details on what they
had sold. I have scanned an article from Engineering in Miniature
October 1993 which covers the accessories then available. This is
the "On The Shelf" section about equipment available from suppliers.

Although Hemingway may not supply these any more, I know that many of
these appeared in the English "Model Engineer" magazine. I'm sure
that I've got the Bed Stop, Four Way Turret Toolpost, & Lever Feed
designs from that source. Perhaps someone with a bigger magazine
collection may be able to find the Vertical Alignment Device.

I do have an advert somewhere that shows the Vertical Alignment
Device. It simply consited of two collars that mounted to the Unimat
Milling column at the top & bottom. A thin vertical rod mounted in a
protrusion from these collars & there was a replacement nut (or bolt -
not near my column at the moment) that extended at the end of the
current milling column head height adjustment. It had a hole through
it which slid up & down the vertical rod ensuring that stopped the
head from slipping arround & ensured that any adjustment was close to
vertical.

I think these may have been some of the accessory designs.

A Lever feed attachment for Unimat 3
Built & described by D. Goodwin
Model Engineer, Issue 3630, Vol 146, 04APR1980, Pg 422
Small drilling is often helped by having a sensitive lever feed
rather than having to wind the knob on the tailstock. A longer rear
bush is made for the tailstock to mount this attachment & an
extension piece screws onto the existing spindle.

Unimat 3 and Compact 5 Accessories 3. Unimat 3 and Compact 5
Topslide Stops
Built & described by Graham Nickson
Model Engineer, Issue 4000, Vol 175, 01SEP1995, Pg 268
An aluminium stop allows easily & accurately controlling the travel
of the Taper Turning Attachment cross slide. Hand Filing using
templates for accuracy & ease, or Dovetail Machining is required.

Regards,
Brian.

*** SCANNED ARTICLE ***

SMALL MACHINE TOOL ACCESSORIES FROM HEMINGWAY
(Engineering in Miniature October 1993)
("On The Shelf" Equipment Review Section)

Messrs Hemingway, the well known suppliers of machine tool
accessories in kit form, have produced a range of accessories
designed for users of the Emco Unimat 3 and Compact 5 and also Toyo
ML210 lathes. These accessories increase dramatically the
versatility of these machines. Each kit comes with instructions and
all necessary screws. All components are supplied in a chemically
blackened finish or a colour to suit the lathe.

SLOW SPEED ATTACHMENT FOR THE UNIMAT 3

This accessory overcomes the lack of a slow speed on the Unimat
3. It consists of a substantial steel pulley, which acts as a
flywheel, mounted on an extension arm and provides for speeds down to
55 rpm. Fitting involves drilling and tapping a single M5 hole in
the motor mounting plate and providing an extra drive belt. Full
instructions are provided with the accessory for positioning and
drilling and tapping the hole. This accessory will be found most
useful for dealing with the larger diameter workpieces which many
Unimats are asked to cope with.

BED STOP FOR THE UNIMAT 3

This simple accessory provides a convenient means of machining
dead length components on the lathe. The stop uses a single clamp
screw to attach it to the vee shear of the machine bed. A pair of
these stops is most useful when the Unimat is set up for milling. A
component requiring, say, a keyway to be machined may need a number
of successive passes of the cutter to reach full depth. Once the
length of cut has been determined by dial readings on the first pass,
taken to the extremities of the keyway, the stops may then be clamped
in place and work can safely proceed without further reference to
dial readings. The stop may also be used in conjunction with the
vertical alignment device for drilling to preset depths.

This item is finished in signal red as a visual reminder to remove
it when not in use.

VERTICAL ALIGNMENT DEVICE

This accessory is available for the Unimat 3, Compact 5 and Toyo
milling columns.

Its purpose is to eliminate the tiresome restrictions imposed by
the limited length of the quill stroke. By fitting this accessory
the milling head may be raised or lowered the full length of the
machine column without the loss of radial position. Two collars and
a precision ground guide bar form the basis of the accessory. A new
clamp, eliminating the Alien cap screw, is also provided, making
adjustment of the milling head more convenient. The vertical
alignment device allows the operator to clamp the milling head at any
radial position around the column and the head may also be swivelled
for angular drilling and milling.

LEVER FEED ATTACHMENT FOR UNIMAT 3 AND COMPACT 5 TAILSTOCK

This accessory is a must for drilling small holes on the Unimat
3. The standard tailstock feed screw denies the operator the 'feel'
which is so important when using small drills. Over feeding with a
tailstock feed screw will often lead to drill breakage.

The accessory as supplied fits directly to the existing lathe
tailstock and may be mounted in minutes. No drilling or other
modification is required to the tailstock casting. A depth stop ring
is included in the set of components.

To mount the accessory simply remove the cap nut and handwheel,
remove the grub screw securing the rear bearing which is now slid
out, and the feedscrew can at this point also be removed. Now screw
in the operating rod, but first make sure the depth stop ring is slid
on. The M6 cap screw is employed to secure the rear bracket. The
arrangement of the assembled accessory provides for the full travel
of the tailstock barrel. An extended tailstock body clamp screw is
employed to eliminate the use of the Unimat Alien key and this makes
for more convenient operation.

For the Compact 5 lathe, a similar lever feed attachment is
available and a number of components are common to both accessories.
Fitting is similar to that of the Unimat 3 and once again only takes
a few minutes. The operating lever can be arranged at an angle to
suit the operator's convenience.

INDEXING 4 WAY TOOL TURRET FOR THE UNIMAT 3

When one is faced with the production of a number of similar
components it is rather inconvenient, even with a quick change
toolpost, to be constantly changing tools between operations.

The four way toolpost from Hemingway solves all this; as up to
four tools may be kept ready mounted for use in succession. For
example, the following operations could be tooled up; face off, turn
down, chamfer and part off. Any tool with a 6mm or 1/4" shank can be
employed; and a number of suppliers can provide 'throwaway' tipped
tools in this shank size. These eliminate the necessity to reset the
tools after tips have been replaced in lieu of a sharpening
operation. The base of the new toolholder is provided with a positive
four position index. A quick release operating handle is provided to
obviate the need for Alien key operation and thus further improving
the versatility of this accessory. The toolpost can be fitted in
seconds to the Unimat cross-slide, which requires no modification. A
location for inserting into the pivot counterbore, normally used in
conjunction with the Unimat topslide, guarantees accurate location. A
dowel pin in the base of the accessory engages with the tee slot and
prevents rotation of the accessory under cutting load.

Full details of these accessories and all Hemingway products may
be obtained from:
N. S. & A. Hemingway, 30 Links View, Half Acre, Rochdale, Lancs.OL11
4DD
Telephone: (0706) 45404
(Please note that these contact details were in 1993 & may be
incorrect now.)


Hemingway Unimat 3 Accessories

 

There have been a few enquiries about Hemingway Unimat 3 accessories
so I decided to make this a separate topic.

When I checked with them a couple of years ago, they didn't sell any
Unimat 3 accessories any more & didn't have any details on what they
had sold. I have scanned an article from Engineering in Miniature
October 1993 which covers the accessories then available. This is
the "On The Shelf" section about equipment available from suppliers.

Although Hemingway may not supply these any more, I know that many of
these appeared in the English "Model Engineer" magazine. I'm sure
that I've got the Bed Stop, Four Way Turret Toolpost, & Lever Feed
designs from that source. Perhaps someone with a bigger magazine
collection may be able to find the Vertical Alignment Device.

I do have an advert somewhere that shows the Vertical Alignment
Device. It simply consited of two collars that mounted to the Unimat
Milling column at the top & bottom. A thin vertical rod mounted in a
protrusion from these collars & there was a replacement nut (or bolt -
not near my column at the moment) that extended at the end of the
current milling column head height adjustment. It had a hole through
it which slid up & down the vertical rod ensuring that stopped the
head from slipping arround & ensured that any adjustment was close to
vertical.

I think these may have been some of the accessory designs.

A Lever feed attachment for Unimat 3
Built & described by D. Goodwin
Model Engineer, Issue 3630, Vol 146, 04APR1980, Pg 422
Small drilling is often helped by having a sensitive lever feed
rather than having to wind the knob on the tailstock. A longer rear
bush is made for the tailstock to mount this attachment & an
extension piece screws onto the existing spindle.

Unimat 3 and Compact 5 Accessories 3. Unimat 3 and Compact 5
Topslide Stops
Built & described by Graham Nickson
Model Engineer, Issue 4000, Vol 175, 01SEP1995, Pg 268
An aluminium stop allows easily & accurately controlling the travel
of the Taper Turning Attachment cross slide. Hand Filing using
templates for accuracy & ease, or Dovetail Machining is required.

Regards,
Brian.

*** SCANNED ARTICLE ***

SMALL MACHINE TOOL ACCESSORIES FROM HEMINGWAY
(Engineering in Miniature October 1993)
("On The Shelf" Equipment Review Section)

Messrs Hemingway, the well known suppliers of machine tool
accessories in kit form, have produced a range of accessories
designed for users of the Emco Unimat 3 and Compact 5 and also Toyo
ML210 lathes. These accessories increase dramatically the
versatility of these machines. Each kit comes with instructions and
all necessary screws. All components are supplied in a chemically
blackened finish or a colour to suit the lathe.


SLOW SPEED ATTACHMENT FOR THE UNIMAT 3

This accessory overcomes the lack of a slow speed on the Unimat
3. It consists of a substantial steel pulley, which acts as a
flywheel, mounted on an extension arm and provides for speeds down to
55 rpm. Fitting involves drilling and tapping a single M5 hole in
the motor mounting plate and providing an extra drive belt. Full
instructions are provided with the accessory for positioning and
drilling and tapping the hole. This accessory will be found most
useful for dealing with the larger diameter workpieces which many
Unimats are asked to cope with.


BED STOP FOR THE UNIMAT 3

This simple accessory provides a convenient means of machining
dead length components on the lathe. The stop uses a single clamp
screw to attach it to the vee shear of the machine bed. A pair of
these stops is most useful when the Unimat is set up for milling. A
component requiring, say, a keyway to be machined may need a number
of successive passes of the cutter to reach full depth. Once the
length of cut has been determined by dial readings on the first pass,
taken to the extremities of the keyway, the stops may then be clamped
in place and work can safely proceed without further reference to
dial readings. The stop may also be used in conjunction with the
vertical alignment device for drilling to preset depths.

This item is finished in signal red as a visual reminder to remove
it when not in use.


VERTICAL ALIGNMENT DEVICE

This accessory is available for the Unimat 3, Compact 5 and Toyo
milling columns.

Its purpose is to eliminate the tiresome restrictions imposed by
the limited length of the quill stroke. By fitting this accessory
the milling head may be raised or lowered the full length of the
machine column without the loss of radial position. Two collars and
a precision ground guide bar form the basis of the accessory. A new
clamp, eliminating the Alien cap screw, is also provided, making
adjustment of the milling head more convenient. The vertical
alignment device allows the operator to clamp the milling head at any
radial position around the column and the head may also be swivelled
for angular drilling and milling.


LEVER FEED ATTACHMENT FOR UNIMAT 3 AND COMPACT 5 TAILSTOCK

This accessory is a must for drilling small holes on the Unimat
3. The standard tailstock feed screw denies the operator the 'feel'
which is so important when using small drills. Over feeding with a
tailstock feed screw will often lead to drill breakage.

The accessory as supplied fits directly to the existing lathe
tailstock and may be mounted in minutes. No drilling or other
modification is required to the tailstock casting. A depth stop ring
is included in the set of components.

To mount the accessory simply remove the cap nut and handwheel,
remove the grub screw securing the rear bearing which is now slid
out, and the feedscrew can at this point also be removed. Now screw
in the operating rod, but first make sure the depth stop ring is slid
on. The M6 cap screw is employed to secure the rear bracket. The
arrangement of the assembled accessory provides for the full travel
of the tailstock barrel. An extended tailstock body clamp screw is
employed to eliminate the use of the Unimat Alien key and this makes
for more convenient operation.

For the Compact 5 lathe, a similar lever feed attachment is
available and a number of components are common to both accessories.
Fitting is similar to that of the Unimat 3 and once again only takes
a few minutes. The operating lever can be arranged at an angle to
suit the operator's convenience.


INDEXING 4 WAY TOOL TURRET FOR THE UNIMAT 3

When one is faced with the production of a number of similar
components it is rather inconvenient, even with a quick change
toolpost, to be constantly changing tools between operations.

The four way toolpost from Hemingway solves all this; as up to
four tools may be kept ready mounted for use in succession. For
example, the following operations could be tooled up; face off, turn
down, chamfer and part off. Any tool with a 6mm or 1/4" shank can be
employed; and a number of suppliers can provide 'throwaway' tipped
tools in this shank size. These eliminate the necessity to reset the
tools after tips have been replaced in lieu of a sharpening
operation. The base of the new toolholder is provided with a positive
four position index. A quick release operating handle is provided to
obviate the need for Alien key operation and thus further improving
the versatility of this accessory. The toolpost can be fitted in
seconds to the Unimat cross-slide, which requires no modification. A
location for inserting into the pivot counterbore, normally used in
conjunction with the Unimat topslide, guarantees accurate location. A
dowel pin in the base of the accessory engages with the tee slot and
prevents rotation of the accessory under cutting load.


Full details of these accessories and all Hemingway products may
be obtained from:
N. S. & A. Hemingway, 30 Links View, Half Acre, Rochdale, Lancs.OL11
4DD
Telephone: (0706) 45404
(Please note that these contact details were in 1993 & may be
incorrect now.)


Re: Filling in DB200/SL1000 lathe bed with lead

Mert Baker
 

Rex Tingey shows a mod using 5/8" drill rod for one of the bed shears.
Mert

mertbaker@...

----- Original Message -----
From: GuyW
To: UNIMAT@...
Sent: Sunday, January 28, 2007 9:00 PM
Subject: Re: [UNIMAT] Re: Filling in DB200/SL1000 lathe bed with lead


Yes, but the rods have _more_ ability to bend if the bed casting itself is
not bolted down.

Mine is bolted onto a piece of steel tubing. I also filled the underside of
the bed with epoxy, after putting wire thru the webs to "reinforce" it.

-Guy-

>I don't think the stiffness or weight of the bed is a big problem. A
> major weakness of the DB/SL design is the 2 round drillrod 'ways' that
> are only supported at the ends. Any more than light tool pressure
> causes these rods to bend, giving a less deep cut than expected.
>
> Jay Kosta
> Endwell NY
> --- In UNIMAT@..., "regulator3777" <regulator3777@...>
> wrote:
>>
>> Hello all..I'm new to the group & have a question. Has anyone filled
> in
>> the lathe bed with lead to add weight & mass ? If so, how did it
> work-
>> out & was it worth doing ? "OJ"
>>
>
>
>
>
>
> Yahoo! Groups Links
>
>
>
>


Re: Hemingway Vertical Alignment Device for Unimat 3

Geoffrey J. Grosguth
 

Hello Allyn,
I am starting to make such an attachment on my Unimat 3 (it is no longer manufactured).
The two collars or end plates must be bored/made simultaneously with one edge straight or the intended accurate alignment will not be achieved. I would buy it if it was available somewhere. It should not be that difficult to make, only it does require some accurate layout of componrents and fits.
The following descriptions have been received or found (the idea is definitely useful to the Unimat DB/SL , which also has a limited quill movement range):

From the Hemingway product leaflet I found comes the following description:

From many reports received there is no doubt that, with one exception the Vertical Drilling & Milling Attachment is a most useful accessory. This one exception is that upon raising/lowering the head then radial position about the Column is lost.

We offer our alignment device which is supplied complete and ready to fit to the column. The Drilling/Milling Head may now be raised/lowered without loss of radial setting. We include a special Clamp Handle which can be positioned to best suit the user. A quick half turn is all that is needed to Clamp or Raise the Head allowing easy and free vertical movement along the column.

Should it be desired to rotate the Attachment around the Column then easing of the single clamp screw found in each the 2 Plates holding the guide Bar is all that is necessary. Thus none of the versatility of the Drilling/Milling Attachment is lost by fitting of this accessory. Where applicable parts are supplied black anodized.�


From the October 1993 issue of Engineering in Miniature in the On the Shelf� section
comes the following product description:

VERTICAL ALIGNMENT DEVICE
This accessory is available for the Unimat 3, Compact 5 and Toyo milling columns.
Its purpose is to eliminate the tiresome restrictions imposed by the limited length of the quill stroke. By fitting this accessory the milling head may be raised or lowered the full length of the machine column without the loss of radial position. Two collars and a precision ground guide bar form the basis of the accessory. A new clamp, eliminating the Alien cap screw, is also provided, making adjustment of the milling head more convenient. The vertical alignment device allows the operator to clamp the milling head at any radial position around the column and the head may also be swiveled for angular drilling and milling.


From Brian Symons in Australia comes the following description:

There was a collar mounted at the top and bottom that the column went
through and with a piece protruding a little on one side. A vertical rod
mounted into the protrusion went between the two and the column height
adjustment (cap bolt / nut) was replaced with one that had a vertical hole
in it that the rod went through. As a result, any height change had to
be pretty close to vertical.

Geoff Grosguth

----- Original Message -----
From: Allyn Thompson
To: UNIMAT@...
Sent: 1/28/2007 11:44:51 AM
Subject: RE: [UNIMAT] Hemingway Vertical Alignment Device for Unimat 3


OK, OK, I give up. What is a Hemingway Vertical Alignment? I also know
that a Henway is about 4.5 pounds.

AL T

_____

From: UNIMAT@... [mailto:UNIMAT@...] On Behalf Of
Geoffrey J. Grosguth
Sent: Friday, January 12, 2007 5:26 PM
To: UNIMAT@...
Subject: [UNIMAT] Hemingway Vertical Alignment Device for Unimat 3

Hello,
I am new to the discussion group for the UNIMAT SL and UNIMAT 3. I have been
listening in to the technical discussions for a few months . I own two
Unimat 3 lathes and use them often for making parts for repairs. One of the
involved tasks was making a replacement bracket for the optical tubes of a
Leitz stereo field microscope made in the 1920s. I made some interesting
jigging to insure the optical convergence angle was kept accurate during
milling. This repair project was in the spring of 1989 for a friend who was
an amateur entomologist.
Owning and using a Unimat to make useful items has been a childhood dream
come true. I remember the Unimat SL advertisements in "Popular Mechanics"
magazine back in the 1950s.
I have a watchmakers spindle part #102200, a collet attachment part #102?00
and a copy of "Operating Instructions for the EMCO-UNIMAT Model SL Small
Machine Tool" that I do not really need.
What I am looking for is a vertical alignment device for the vertical
milling column for the Unimat 3 lathe that was made by Hemingway in England
in the 1990s. Any information about this device would be welcome, it is no
longer manufactured by the new Hemingway owners.
Geoff Grosguth

Geoffrey J. Grosguth
gjgrosguth@mindspri <mailto:gjgrosguth%40mindspring.com> ng.com
Why Wait? Move to EarthLink.

[Non-text portions of this message have been removed]






[Non-text portions of this message have been removed]


Re: Filling in DB200/SL1000 lathe bed with lead

Mike Williams
 

When I have encountered problems with the inadequate stiffness of the ways
such as when I am turning large diameter steel stock, I keep two pairs of
shallow angle beech folding wedges which I tap into place both sides of the
carriage, between the ways and the bed. This usually solves the problem. I
have the advantage of having an old cast iron DB which has two reinforcing
webs between head and tail which are a convenient base for the wedges. Later
models have a convex centre between tail and head which may be more
difficult to get a good wedge action but I'm sure that our ingenious members
will find a way.
Mike

-----Original Message-----
From: UNIMAT@... [mailto:UNIMAT@...]On Behalf Of
GuyW
Sent: Monday, 29 January 2007 1:01 PM
To: UNIMAT@...
Subject: Re: [UNIMAT] Re: Filling in DB200/SL1000 lathe bed with lead


Yes, but the rods have _more_ ability to bend if the bed casting itself is
not bolted down.

Mine is bolted onto a piece of steel tubing. I also filled the underside
of
the bed with epoxy, after putting wire thru the webs to "reinforce" it.

-Guy-

>I don't think the stiffness or weight of the bed is a big problem. A
> major weakness of the DB/SL design is the 2 round drillrod 'ways' that
> are only supported at the ends. Any more than light tool pressure
> causes these rods to bend, giving a less deep cut than expected.
>
> Jay Kosta
> Endwell NY
> --- In UNIMAT@..., "regulator3777" <regulator3777@...>
> wrote:
>>
>> Hello all..I'm new to the group & have a question. Has anyone filled
> in
>> the lathe bed with lead to add weight & mass ? If so, how did it
> work-
>> out & was it worth doing ? "OJ"
>>
>
>
>
>
>
> Yahoo! Groups Links
>
>
>
>


Re: Filling in DB200/SL1000 lathe bed with lead

GuyW
 

Yes, but the rods have _more_ ability to bend if the bed casting itself is not bolted down.

Mine is bolted onto a piece of steel tubing. I also filled the underside of the bed with epoxy, after putting wire thru the webs to "reinforce" it.

-Guy-

I don't think the stiffness or weight of the bed is a big problem. A
major weakness of the DB/SL design is the 2 round drillrod 'ways' that
are only supported at the ends. Any more than light tool pressure
causes these rods to bend, giving a less deep cut than expected.

Jay Kosta
Endwell NY
--- In UNIMAT@..., "regulator3777" <regulator3777@...>
wrote:

Hello all..I'm new to the group & have a question. Has anyone filled
in
the lathe bed with lead to add weight & mass ? If so, how did it
work-
out & was it worth doing ? "OJ"




Yahoo! Groups Links




Re: Filling in DB200/SL1000 lathe bed with lead

 

I don't think the stiffness or weight of the bed is a big problem. A
major weakness of the DB/SL design is the 2 round drillrod 'ways' that
are only supported at the ends. Any more than light tool pressure
causes these rods to bend, giving a less deep cut than expected.

Jay Kosta
Endwell NY
--- In UNIMAT@..., "regulator3777" <regulator3777@...>
wrote:

Hello all..I'm new to the group & have a question. Has anyone filled
in
the lathe bed with lead to add weight & mass ? If so, how did it
work-
out & was it worth doing ? "OJ"


Re: Hemingway Vertical Alignment Device for Unimat 3

 

OK, OK, I give up. What is a Hemingway Vertical Alignment? I also know
that a Henway is about 4.5 pounds.

AL T



_____

From: UNIMAT@... [mailto:UNIMAT@...] On Behalf Of
Geoffrey J. Grosguth
Sent: Friday, January 12, 2007 5:26 PM
To: UNIMAT@...
Subject: [UNIMAT] Hemingway Vertical Alignment Device for Unimat 3



Hello,
I am new to the discussion group for the UNIMAT SL and UNIMAT 3. I have been
listening in to the technical discussions for a few months . I own two
Unimat 3 lathes and use them often for making parts for repairs. One of the
involved tasks was making a replacement bracket for the optical tubes of a
Leitz stereo field microscope made in the 1920s. I made some interesting
jigging to insure the optical convergence angle was kept accurate during
milling. This repair project was in the spring of 1989 for a friend who was
an amateur entomologist.
Owning and using a Unimat to make useful items has been a childhood dream
come true. I remember the Unimat SL advertisements in "Popular Mechanics"
magazine back in the 1950s.
I have a watchmakers spindle part #102200, a collet attachment part #102?00
and a copy of "Operating Instructions for the EMCO-UNIMAT Model SL Small
Machine Tool" that I do not really need.
What I am looking for is a vertical alignment device for the vertical
milling column for the Unimat 3 lathe that was made by Hemingway in England
in the 1990s. Any information about this device would be welcome, it is no
longer manufactured by the new Hemingway owners.
Geoff Grosguth

Geoffrey J. Grosguth
gjgrosguth@mindspri <mailto:gjgrosguth%40mindspring.com> ng.com
Why Wait? Move to EarthLink.


Re: help on pm research model 2A/2B steam engine

Mert Baker
 

I would face one end of the cylinder, reverse it in the chuck with the faced end pressed against the chuck face, and face the other end. Bore the cylinder without taking it out of the chuck. This makes the bore at 90° with both ends. Now hold it by the ends in the vise, & mill the flat.
Mert

mertbaker@...

----- Original Message -----
From: Edward Wilks
To: unimat@...
Sent: Sunday, January 28, 2007 12:38 AM
Subject: [UNIMAT] help on pm research model 2A/2B steam engine


I am trying my first real project on my unimat, a PM Research Inc. model 2A/ 2B steam engine. An oscillating engine.
The Flywheel was relatively easy, but the cylinder barrel presents some problems.
First: which face should be done first? Seems like the face that meets with the frame should be first. But, if so, what is the best way to hold it while the milling is done.Trying to keep the face square with the cylinder and the bore presents quite a problem. I think I have the cylinder mounted so the bore and face are parallel within 0.003 inches, is that ok?
Second:Keeping the ends square with the bore and the frame mating surface also presents a hold-down problem.
I hope I am making sense. Any help will be appreciated.
Ed Wilks

__________________________________________________
Do You Yahoo!?
Tired of spam? Yahoo! Mail has the best spam protection around








[Non-text portions of this message have been removed]


help on pm research model 2A/2B steam engine

Edward Wilks
 

I am trying my first real project on my unimat, a PM Research Inc. model 2A/ 2B steam engine. An oscillating engine.
The Flywheel was relatively easy, but the cylinder barrel presents some problems.
First: which face should be done first? Seems like the face that meets with the frame should be first. But, if so, what is the best way to hold it while the milling is done.Trying to keep the face square with the cylinder and the bore presents quite a problem. I think I have the cylinder mounted so the bore and face are parallel within 0.003 inches, is that ok?
Second:Keeping the ends square with the bore and the frame mating surface also presents a hold-down problem.
I hope I am making sense. Any help will be appreciated.
Ed Wilks

__________________________________________________
Do You Yahoo!?
Tired of spam? Yahoo! Mail has the best spam protection around


Re: any advice for first time milling with dovetail cutter ?

 

I didn't know about this one.
Great tip!
Thanks for sharing,,

Norm

--- In UNIMAT@..., "caryscotthere" <caryscotthere@...> wrote:

Hello Norm,

When cutting the dove tail one side at a time with the center
already milled don't forget about changing direction of the cutting
when you change sides. What I am getting at is never use climb
milling on any Unimat. They just are not rigid enough. Use only
standard milling.

Best, Cary Stewart

--- In UNIMAT@..., "Norm" <nccyr1@> wrote:


Harvey & Mert,
Thanks for the replies.

If used in small increment, with cutting fluid (on AL) and
careful feeding rate vs speed, this dovetail cutter
should last me for many years to come I hope.

This news group is a great source for people like me.

Norm


--- In UNIMAT@..., "Mert Baker" <mertbaker@> wrote:

To cut dovetail slots, first use an ordinary endmill to cut most
of
the metal away. Then cut the DT one side at a time. On the Uni,
this
is best done in small increments. Brass is easier to cut, as a
rule,
than some Al alloys, especially the soft gummy stuff found in
hardware
stores. On Al, be sure to use a cutting fluid. WD-40 works, and
there are lots of others.
Mert

mertbaker@
----- Original Message -----
From: Norm
To: UNIMAT@...
Sent: Thursday, January 25, 2007 10:08 PM
Subject: [UNIMAT] any advice for first time milling with
dovetail
cutter ?


Hello,

I recently bought a dovetail cutter for my Unimat but
having never used something like this before, I want
to make sure I will not screw up and/or damage the tool.
(they are expensive !)

I was planning to just practice with something soft
like brass before I move on to aluminum. The dovetail
has a .5in base. I don't have a collet but I made a simple
end mill holder for it.

What is the best advice you can give me before I
turn on the switch on the Unimat?

thanks in advance,

Norm





[Non-text portions of this message have been removed]


An improved Threading Attachment for DB/SLs

caryscotthere
 

Hello All,

For those of you who were with us last Septerber you may recall I
mentioned an article in Machinist's Workshop, Vol. 19 No. 4 for
Aug./Sept. 2006. A Mr. Thleodore M. Clarke described how he made a
short Compact Boring Head for a Uniamt SL. He also described an
ajustable back plate for the 3-Jaw chuck which I found even more
interesting.

Mr. Clarke is back in the just received February/March 2007
Machinist's Workshop, Vol. 20 No.1 in which he describes how de
designed and built a improved Threading Attachment for DB/SLs. It
took me a couple of reads to under stand all that he has done in
this article but I think I finally have a handle on it. He points up
the fact that when using the stock attachment the cutting point of
the threading tool describes an arc as it is advanced into the work.
He works in optics so found this to be unacceptable. Therefore, the
new design in steel with dove tails and a micrometer dial. A very
interesting article.

Best, Cary Stewart