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Re: Unimat Extended Travel Quill
Hi Clark,
I am a little late responding to this message but better late than never. I like your extended spindles. I have also machined a new spindle to accept 8mm watchmaker collets and it worked out very well. I use the new spindle for a different purpose and that is as a grinding spindle on a shop built tool and cutter grinder. Several years ago I saw an EBay listing for a box full of old Unimat spindles and parts so I bought it. It was quite a find and I was able to put together several complete Unimat spindles from all the parts. Dick |
Re: Emco Compact 5 Mill Motor Internal Bearings
Good news. The motor mill fan cover had been compressed (presumably during shipment) such that it was binding against the fan, thus keeping the motor shaft from turning. When I went to disassemble the mill motor, I discovered the issue, set the fan cover back in place, and tested all working. Not only did I get to learn all about this tool, but it now works!!
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Re: Spindle ball bearings for Unimat 3 (2023)
On Mon, Feb 13, 2023 at 10:39 AM, Julius Henry Marx wrote:
So the SKF samples I installed, which I do not recall having any markings on the box, would be 'Normal'.Small correction there - Normal clearance is not C2. C2 is quite a tight clearance for high precision fits, and I doubt you'd find it readily available. Normal or C3 will be fine for the job - after all, how often do the bearings simply fail, rather than being neglected, rusty, filled with swarf, or whatever? |
Re: Spindle ball bearings for Unimat 3 (2023)
I suggest 6003-2RS bearings (IE sealed), normal or C3 depending on what is readily available. Use SKF or another respectable bearing company, not cheapo ones from China (except that some SKF bearings are made in China, but still seem to be good). Here in the UK we would pay ?4 or 5 each for them.
A quick look around Ebay.com finds item 133835772483 for $10 each. Most of the USA stocked items seem to be SKF, so that seems like a good choice. Prices generally seem to be around $10 each. Ignore anything from outside the USA. In this case it's best to have a more local supplier, and that still gives plenty of choice.?If you don't use Ebay there should still be a supplier near you.?The cheaper anonymous bearings from China and elsewhere are not to be trusted for a critical application, and to my way of thinking that's what this is. You want the bearings to last forever, ideally, so get good ones! |
Re: Spindle ball bearings for Unimat 3 (2023)
For me or anyone else wanting to get bearings, we are having a lot of fulfilling discussions on the subject.
However, can we figure some consensus that will tell me exactly what bearing number to buy, where to realistically get them(online), and at what price $. Thanks to all. |
Re: Spindle ball bearings for Unimat 3 (2023)
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On Mon, Feb 13, 2023 at 04:15 AM, Keith S. Angus wrote: According to the SKF handbook, and my experience, C3 is not the usual bearing everyone uses ...I see. Just quoting a source, have no idea.? 8^/ Thank you very much for the heads-up. A Normal bearing has no extra markings on it.So the SKF samples I installed, which I do not recall having any markings on the box, would be 'Normal'. ie: C2 If the bearing is tight on the shaft AND in the housing a C3 bearing is used ...I don't recall the bearings being a tight fit when I mounted them. On the U3 the bearings have an axial preload ...Yes, had rather a hard time fitting the whole assembly back in but finally succeeded. ... so I would look for a C3 or C4 bearing.If I ever have to change the bearings again, I'll remember this. ... the SKF 7003CD bearing will fit. ... but they cost about ?120 each ...Indeed ... That is well over ~10x as much as the pair of SKFs I purchased cost me. I have come to learn that precision gets exponentially expensive as requirements go up. And that there never seems to be something in the middle. This has been quite an eye opener, thank you very much for you input. Best, JHM |
Re: Spindle ball bearings for Unimat 3 (2023)
On Sun, Feb 12, 2023 at 04:45 PM, Julius Henry Marx wrote:
No problem, C[E]3 is the standard all around bearing type most everyone uses.According to the SKF handbook, and my experience, C3 is not the usual bearing everyone uses, although it is being widely offered on Ebay and similar places. Clearance are described as C2, Normal, C3, C4 and C5. For a 17 mm bore bearing such as the 6003 the clearances are: C2? 0 - 9?¦Ìm Normal 3 - 18?¦Ìm? C3? 11 - 25?¦Ìm C4? 16 - 33?¦Ìm? C5? 25 - 45?¦Ìm A Normal bearing has no extra markings on it. All the others are marked C3, C4 or whatever. A Normal bearing will be installed with one race being an easy fit in the housing or on the shaft, and the other a tight fit on the shaft or in the housing. Fitting the bearing then closes up the clearances. If the bearing is tight on the shaft AND in the housing a C3 bearing is used, as the clearances are closed up a bit more. In some circumstances, usually due to temperature differences, the clearances will be closed up even more and a C4 bearing will be use. I've never seen a reason for using C5 bearing, but someone somewhere must need them. Clearances are important as bearings work best with a bit of preload on them - this stops the balls skidding on the races, and causing premature wear. However, too much preload will overstress the races and cause spalling, and short bearing life. Radial bearings are designed, as the name suggests, for radial loads. With extra clearance the bearing can take significant axial load as well, as the line of contact between the balls and races tilts, making it more of an angular contact bearing. The more the tilt, the higher the axial load that can be applied. On the U3 the bearings have an axial preload applied by the disc springs, so I would look for a C3 or C4 bearing. Until recently it was unusual to be offered much choice of clearance off the shelf. The DB/SL uses E13 magneto bearings. These are a very old specification of angular contact bearings, ideal for the job but not available sealed, and sometimes hard to find, which is probably why this type were not used in the U3. Unfortunately angular contact bearings (according to SKF) are not available in 17 mm bore and 35 mm OD, otherwise they would be good for the U3. There aren't any magneto bearings the right size for the U3. Taper roller bearings would also be very good for the job, but are not made in these smaller sizes. I would use sealed bearings (2RS). SKF say that 50% of bearing failures are due to too little grease, too much grease, the wrong kind of grease, or dirt in the grease. Their sealed bearings are supplied with the right amount of the right kind of grease, and they claim they are greased for life. I'm willing to believe them. I would always look for a respectable make - SKF, FAG, NSK, Koyo come to mind - bought from a proper bearing supplier. I've just looked on Ebay and I find the SKF 7003CD bearing will fit. They are described as super-precision spindle bearings - ideal you might think - but they cost about ?120 each, so you might think twice about using them. Not sealed either. |
Re: Emco Compact 5 Mill Motor Internal Bearings
Hi,?
I have got to know at least three motor manufacturers for the Emco Compact 5, so it?s not clear to me if there are significant differences among them, regardless if they are 110-120 / 220-240VAC, 50 / 60Hz. There are motor made by?Antriebstechnik, Bauknecht, and Flender ATB-Loher, like the one in my C5. Although they look much the same, between them there are differences in their specs, so maybe they use different type of ball bearings. Here some links, for better information: |
Re: Spindle ball bearings for Unimat 3 (2023)
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On Sun, Feb 12, 2023 at 07:01 PM, Avio Mac wrote: thank you ...You're welcome. ... regardless the U3 does not have angular contact type ball bearings.Yes, maybe just good enough. The more I got to know my newly acquired U3, the more cost cutting design decisions made by Emco came to light and with it a certain sense of frustration as I expected much better. The spindle bearings used is just one of many in a rather long list of things to try to fix, if at all possible and if not, just deal with. To quote an aquaintance of mine with many years of technical expertise and first hand knowledge of the U3: ... still unsure whether the Unimat was originally designed as a toy, or whether the design was largely driven by cost-cutting decisions.Best, JHM |
Re: Spindle ball bearings for Unimat 3 (2023)
Julius,
I thank you for your comments, they have brought some valued information for my better understanding. I assume most unwanted radial play is eliminated by the usage of Belleville or Compensating type washers, regardless the U3 does not have angular contact type ball bearings. Then I suppose that the ball bearings that I?ve got are good enough for the job. Best regards, Ricardo |
Emco Compact 5 Mill Motor Internal Bearings
I have an Emco Compact 5 mill motor that doesn¡¯t want to spin. It seems that the bearings inside the motor are seized as I can¡¯t even turn the motor shaft by hand.? Does anyone know the bearings that I need to buy? ?I¡¯m traveling for work and haven¡¯t had the chance to disassemble the motor. However I¡¯d like to get the bearings ordered while I¡¯m gone.? Thanks in advance.? |
Re: Spindle ball bearings for Unimat 3 (2023)
Hello:
I don't know what the standard/default 'E' is bearing-wise so to speak.Yes I do.? 8^D Sorry, I referred to 'E''instead of 'C' and on top of that, did not post the properly. --- Admin: we need to be able to edit posts to get things right if we goof up. OK? --- From the page I linked to: If a bearing has a C code, it offers extra internal clearance. C1 offers the least extra clearance, C5 offers the most extra clearance. The extra margin C3 offer is considered 'normal'. Bearings with C3 are in fact the most commonly used.So ... No problem, E3 is the standard all around bearing type most everyone uses. Best, JHM |
Re: Spindle ball bearings for Unimat 3 (2023)
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On Sun, Feb 12, 2023 at 12:48 PM, Avio Mac wrote:
Does anyone know if this is the most appropriate choice for the U3?The OEM specification (page 3 - Emco Unimat Service Parts) says that part #5 - ZLG 60 0302 is a 60032Z (ie 6003ZZ). No mention of any 'E3' there. The original (ca. 1980) bearings in my U3 were totally shot and had to be replaced. That said, I don't think that a spindle bearing like the one in the U3 needs any amount of play and I don't have the boxes that came with the SKFs I purchased to replace my U3's bearings so I cannot say what they are but they work OK. I don't know what the standard/default 'E' is bearing-wise so to speak. Maybe E3 is the standard tolerance for general use bearings? Here's a page that atempts to explain the clearance in bearings. Best, JHM |
Re: Spindle ball bearings for Unimat 3 (2023)
Hi,?
speaking about ball bearings for the U3, I do not have the need to carry on any replacement of the original ones. Having not long ago checked axial play and running smotheness, they seem to be OK.
However I purchased in a local multibrand autorepair shop provider a couple of ball bearing, just in case there are needed sometime in the future. (The ones shown in the picture)
Based on information gathered among some online vendors I realized that the most used bearing are specified as 6003 ZZ C3.
Some Google search indicates that the "C3" in the product name means that this bearing has a higher (internal) clearance than normal. In other words, "C3" means that the bearing has room for expansion if needed between the races of the bearing. That is, whilst holding the outer ring and moving the inner ring in a radial movement you will detect a little amount of play between the two rings. Is this right?. Does anyone know if this is the most appropriate choice for the U3? Any comment will be highly appreciated. Regards |
Re: Spindle ball bearings for Unimat 3 (2023)
On 2023-02-11 17:52, Julius Henry Marx wrote:
Hello:Talk to Ketan who runs Arc Eurotrade I have bought machines and tools and bearings from him but his original business and his expertise is in bearings. |
Re: Spindle ball bearings for Unimat 3 (2023)
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On Fri, Feb 10, 2023 at 07:44 PM, Andrey Malakov (gmail) wrote: If you have a car or a motorcycle, chances are you also have a mechanic you can trust. If not, maybe you know someone who does. A local mechanic can probably direct you to whoever sells them standard bearings. Maybe it's (like in my case) either a four block walk to get to an expensive (but knowledgeable) reseller dowtown or a 40 minute bus ride (up an back) to a multi-brand distributor with much more reasonable prices. As with the coffee machine parts I sometimes need, what I have learned is to avoid those shops who advertise "original [fill in here] for your [fill in here]". You will most probably end up paying 2x as much in the case of good quality bearings or up to 6x as much for (presumably) lesser quality imports. Just take your time, shop around and compare prices. You'll manage perfectly well. Best, JHM |
Re: Spindle ball bearings for Unimat 3 (2023)
Thank you all who responded! Much?appreciated. Now I do see a lot of places online that sell these SKF 6003 SS / 2RS bearings. Anybody can recommend an online reseller that can guarantee from fake? Regards, Andy On Fri, Feb 10, 2023 at 7:19 AM Julius Henry Marx <sawbona@...> wrote: Hello: |
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