I would use a Jewelers saw, appropriate thickness of steel or brass, drill press and files.
I use Rio Grande brand jewelry saw blades and have a swiss jewelry saw - under $20 for the saw;
I have a really old one that was $2 that I travel with, it works too, just isn't as pretty, but I won't
get crazy if I leave it and forget to bring it home.
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if the hole has a minimum flange you would have to mill the thickness after drilling the hole...
That is a little more complex but can be done with a end mill on the unimat, manually.? ?Just
use a piece large enough that can be manuevered under the flat end mill.
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I would drill the hole first,
use end mill for relief from flange on the back side.
use a sharpie, and an awl to draw the design...
cut out with jewelry saw...
use files to clean up...
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Use a Bird's mouth board for cutting with a jewelry saw.? My favorite instructor calls his
jewelry saw a multi axis cutting tool... it is so fun to be in his classes.
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Alternatively you can solder or epoxy a washer to the back side of it and re-drill, too.??
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But days to receive it in shipping and no matter how detailed I am at looking at the
description it could not be the right part....
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It is easier to buy something but satisfying to make it - maybe an hour of time?
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Tamra
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Tamra