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Re: Precision Voltage Reference
Jeff, some advice from a recovering calibrataholic.
It is good to know how to calibrate instruments, know their tolerances and how much you can trust what is displayed. However, in the quest for ever greater accuracy and precision, you can fall into the vortex of chasing calibration till it prevents actually practicing the hobby you want to use the equipment for. How much accuracy and precision is needed for hobby work? It really depends on what you hobby is. If you rebuild tube amplifiers and vintage radios, 6.5 digits of accuracy is not very useful (and probably detracts from getting anything done) and one decimal digit will probably be enough. If you fall into the average hobbyist needs, probably 3.5 digits are fine.? If you design high accuracy test equipment, measure strain gauges, or A/D or D/A converters then more digits can be very helpful. You need to realistically look at what you are going to need for the hobby and invest at that level. You generally need some calibration standards 10X better than what the accuracy is you are calibrating for (your actual needs). Because you have a 8.5 digit DMM (great deal or good price), does not mean you need to calibrate it to that level, if that is not what your needs are. Focus on what you need for your hobby. You don't need a micrometer to frame a wall when a measuring tape is plenty accurate. For what I do, 3.5 digit DMMs or the ~2% accuracy I can get from a well calibrated analog meter is fine 99% of the time. I typically use a 500Mhz HP scope but often don't need anywhere near that bandwidth. I have a bunch of much higher accuracy/precision instruments I can use if I ever need them. For calibration I have settled on a few things. I splurged and have a calibrated HP 3456A. I decided I wanted one device that was much more accurate than any other I have, to calibrate against. I have a GPS disciplined oven based oscillator with 1pps, 1Mhz and 10Mhz outputs. I also have some known cap, resistor and inductor standards I have collected over the years that are occasionally re-characterized. I only calibrate to one standard source for voltage, current, resistance, capacitance and frequency.? This removes the lingering doubt that the standards might be off from each other and assures all my equipment reads the same in relation to each other. Remember the old saying about clocks and time; if you have one clock you always know what time it is, but if you have two clocks you can never be sure. Once your equipment is calibrated it can still seem to read wrong if you are not intimately familiar with the operation and quirks of the equipment itself, and its connectivity to what you are trying to measure/display. Frequency limitations, impedance mismatches, input capacitance, aliasing and other things need to be accounted for, or corrected if possible. The presentation mentioned above is a great source for info. Uncertainty calculations are important and bring another level of realization that equipment published specs and displayed values aren't always what they seem. Sorry for the long winded answer but have fun with you calibration and hobby adventures. |
Re: This is more about improvising a test procedure
vbifyz
Yes, weak coupling of the oscillator under test to a small nearby antenna connected to a sensitive receiver is the way to tune those touchy circuits.
The receiver can be calibrated to WWV on 10MHz and 5MHz, then it is easy to get 1Hz accuracy. I am using Airspy HF+ Discovery and HDSDR software, but other SDR HW/SW combination would work, too. Preferably ones with a TCXO, so you don't need to re-calibrate often. My "antenna" is a 5cm central wire sticking out of an SMA male connector. The shield is stripped away. 73, Mike AF7KR |
Re: Precision Voltage Reference
Those are expensive for how frequently?you'll use one of?them.? No wait, they're just plain expensive. ? Also, lead time may be expensive. And yes, of course I have one! 73 Jim N6OTQ On Sun, Dec 11, 2022 at 5:39 PM PAUL KOBY <paulkoby@...> wrote:
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Re: Precision Voltage Reference
On Sun, Dec 11, 2022 at 07:10 PM, Robin wrote:
I do not maintain any references to check my instruments and test equipment.. I have multiple quality variable power supplies and a number of GR L, C, and R decades plus a couple of GR L and C standards, so I depend upon a 4-1/2 digit true RMS Keithly as my standard, which goes to the cal lab annually. The accuracy of the Keithly is a factor of 10 better than any of my other instruments. My need for accuracy in L and C measurements can be met by checking their accuracy with my GR elements, and the Keithly is a sufficient reference for everything else which I own. Dale H. Cook, Retired AM/FM/TV Chief Engineer, Roanoke/Lynchburg, VA https://plymouthcolony.net/starcityeng/index.html |
Re: Precision Voltage Reference
¿ªÔÆÌåÓýJeff, that's a how long is a piece of string type question. But it's
still a good one. How accurate a reference needs to be rather
depends on the purpose to which the DVMs which might be checked
against that reference will be put. A good rule of thumb might be
to aim for a reference whose inaccuracy is 10 times less than the
accuracy that is being aimed for. For example, for a meter that is
accurate to 1% of measured voltage, then a reference that is
accurate to 0.1% would be good. For a meter accurate to 0.3%, then
a 0.1% accurate reference would be tolerable, but could do better. But that then raises the question as to just how accurate that reference is on the day when it is used. How much does it drift with time? What is the temperature coefficient? What can one check it against? Does that checking reference have any traceability? The AD584K is, according to the spec sheet, good to, or better than, ¡À0.1% on the 10?V output. Thinking of a 3? digit DVM, that is a resolution of 0.05%
at FSD, or for a 4? digit DVM 0.005% at FSD. The claimed accuracy
is quite another matter, but is probably specified for the meters
that you own. E.G. for a 4? digit meter of specified DC accuracy
¡À(0.05% + 3 LSDs) that works out, at 10?V DC to ¡À8?mV, or ¡À 0.08%.
Now, in regards to the reference, the question becomes who is
validating whom! My own experience with one of the Chinese suppliers of AD854
units including a built-in Li-ion cell is that the measured
voltage from the 10?V output is very consistent across my small
fleet of DVMs, ranging from a few years old to 30 and more years.
That's consistency is very encouraging and a tribute to the basic
pocket multimeter design of PCB switchery and precision resistors.
(And the utility of end-of-service pulls¡ªbest sort of recycling!) HTH, 73, good question BTW, Robin, G8DQX On 11/12/2022 20:00, Jeff Green wrote:
How accurate a reference do I need? |
Re: Precision Voltage Reference
Check this out as this should be all you need for regular multimeters.
On Sunday, December 11, 2022 at 02:00:28 PM CST, Jeff Green <jeff.l.green1970@...> wrote:
Does anyone have an experience with the cheap voltage references available on Amazon and Ebay based on various Analog Devices AD584? ? The prices are insanely low, some research suggests the voltage references were pulled from used equipment and repurposed, which might be a good thing because the IC might have stabilized. ? Electronic Goldmine has Maxim MX580JH 2.5V +/- 75mV for $2.49.
? Since my DVMs have 200mV, 2V, 20V scales, I don¡¯t expect to do any work on more then 20V, what reference voltage do I need? ? With the MX580JH, a 500 ohm and 2000 ohm resistor in series would give 2.000V at the junction. Metal film resistors are reasonably stable. ? I can verify the actual device voltage with calibrated equipment in the instrumentation and measurement lab. ? I have 2 3 and a half digit DVMs and 1 4 and a half digit DVMs. I¡¯ve checked them in the I and M lab and they are all within specs, but I¡¯d like to be able to do reasonable accuracy checks at home.
? |
Re: capacitor leakage go/no-go test
¿ªÔÆÌåÓýHello Jeff,I understood "bumble bee" capacitors to be a style of capacitor made by Mullard, certain values have colours which are similar to? those of a bumble bee. I see them on ebay advertised as "tropical fish" capacitors, probably for the same reason.? One advertiser is asking ?250 for 4 of them !!? In the hi fi section of course. If he sells them I stand to be a millionaire as I've got 100s NOS. Regards Ken g8beq On 04/12/2022 13:48, Jeff Green wrote:
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Re: capacitor leakage go/no-go test
¿ªÔÆÌåÓýTo be clear, don¡¯t waste your time testing these capacitors, just replace them. ? 73 (Regards). ? Max K 4 O D S. ? I've Never Lost the Wonder. ? From: [email protected] [mailto:[email protected]] On Behalf Of MAX
Sent: Saturday, December 03, 2022 11:15 PM To: [email protected] Subject: Re: [Test Equipment Design & Construction] capacitor leakage go/no-go test ? A general rule among those of us who restore old electronics equipment to working order is "Don¡¯t waste your time testing wax coated and bumble bee capacitors.¡±? A bumble bee capacitor has color bands which give the capacitance value in pF using the same color code as resistors. ? 73 (Regards). ? Max K 4 O D S. ? I've Never Lost the Wonder. ? From: [email protected] [mailto:[email protected]] On Behalf Of saipan59 (Pete) ? Just tried a few. Using an HP power supply that does 0-320V, with the current limit set low, and a Simpson 260 VOM on the 50V or 10V scale. |
Re: capacitor leakage go/no-go test
¿ªÔÆÌåÓýA general rule among those of us who restore old electronics equipment to working order is "Don¡¯t waste your time testing wax coated and bumble bee capacitors.¡±? A bumble bee capacitor has color bands which give the capacitance value in pF using the same color code as resistors. ? 73 (Regards). ? Max K 4 O D S. ? I've Never Lost the Wonder. ? From: [email protected] [mailto:[email protected]] On Behalf Of saipan59 (Pete) ? Just tried a few. Using an HP power supply that does 0-320V, with the current limit set low, and a Simpson 260 VOM on the 50V or 10V scale. |
Re: "Fake" 'AA' cell replacement
Hi Jeff, I would be very careful doing this. Its a good reason the charger would not power the meter, and that is isolation for safety. If you try this, you need an isolated power supply, that can handle AC-mains connected between the secondary (output) and primary (AC-line input) And probably more, if the DVM is rated to 1000V, the PSU must be safe with this voltage between primary and secondary. This is due to no isolation between the measurements probes, and the battery. Probably better to get a cheap bench DVM that is designed for the task. Regards, Askild On Thu, Dec 1, 2022 at 2:31 PM Jeff Green <Jeff.L.Green1970@...> wrote:
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Re: "Fake" 'AA' cell replacement
My only concern would be isolation...? ?Some of those small wall warts are mighty cheap... You mentioned a DVM, if you were measuring several hundred volts w/ a DVM, I don't know how much I would trust a cheap wall wart's isolation in that situation.... On Thu, Dec 1, 2022 at 8:31 AM Jeff Green <Jeff.L.Green1970@...> wrote:
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Re: capacitor leakage go/no-go test
¿ªÔÆÌåÓý
I used to supervise a service team of 14 guys and other things. Carlson would not have been one.? Servicing is about probability, experience and logical inference but it all needs to be based on sound theory, you also need to take less than a month to fix things, glacial is not an acceptable speed setting. Droning? on and on about outer foil? again and again and again shows a lack of focus on what matters at AF & LF in the crap he deals with. But it must impress someone. Capacitors are usualy very reliable but 60 year old paper
dielectrics are often way beyond their use by date, there's not
much point in NOT replacing such parts unless you have a
stationary exhibit in a museum. Any old electrolytic also
qualifies for retirement. Why would you leave a part known to fail
in place only to have to change it some time soon? For a lot of
Tube gear the big issue is with AF coupling caps, there are not
that many, replacing old paper caps with modern plastic film types
is a no-brainer providing that you can get decent replacements. If
you speak to people used to servicing particular gear they may let
you know particular liable to fail parts. Stock faults are common
to all kinds of electronics, there used to be particular brands
which were more liable to cause problems. Long time back there
were some electrolytics in plastic cases that were very
unreliable. One of the causes of electrolytics failing was sweat,
one trace on a foil or paper would condem the part eventually.
Bead tantalum capacitors are another "Replace on Sight" part, they
fail to a very short circuit. On the other hand mil spec tantalums
in cans are very reliable, the flat disk "acid" types are possably
the best electrolytics ever made, now at ransome price levels. An ESR meter needs to deal with series resistances? under 0.2
ohms for larger caps ( e.g. 220-4700 uF). The failure is mainly
due to ripple current at high operating temps or running cheap
electrolytics where higher rated parts are needed. So a useful ESR
meter needs to read down to 0.1 ohms or lower.? It also needs to
be fast settling in a pro setting, waiting more than a second or
two is as useful as toothache when you want to check every at risk
part. I used an Electronic Design Specialists EDS 88A when I was
doing it for real, that was a very effective tool. ESR meters are
absolutely vital when working on switch mode supplies. Now for a
True Story about ESR. There was one product that failed after 6-18 months, we had about 800 in the field. It was a CRT monitor. It would fail with extensive damage to the Flyback Transformer and shorted Horizontal Output transistor.? If you replaced all of the failed parts it would work again then 1-30 days later you needed to replace all of the parts again. The ESR meter found a small 22uF cap in the switching supply that had high ESR. When I checked the part it turned out that the manufacturer had changed the part, the new part had a smaller can.? Smaller can = lower ripple current rating. After a while the capacitor ESR went higher when the product was warm causing the rail to the Horizontal output to increase and do extensive damage. Turns out that some "Value Study" had saved a few cents on one cap without checking the consequences. That cost the Company it's reputation that had developed in 50 years of manufacturing. I still use the EDS88A, but also have a? Vanwell Chinese
multi-function tester, it's surprisingly good for many
semiconductors and will indicate ESR for electrolytics down to 0.1
0hms. It's? too slow for pro use but much better than toothache,
good for hobby users and very inexpensive.But a lot of dirt cheap
Chinese RCL meters that I have seen are very inaccurate. For RCL
indications for rough work? I use a Peak LCR45, that has a good
wide autorange for AF and RF use and is accurate.
Regards, Alan G8LCO |
Re: capacitor leakage go/no-go test
I found the schematic for Carlson's tester on the "not-so-dark web".
It appears that all it really does is compare the test cap to a 66M resistor (three 22M in series), using a couple of 2N3904's configured to be very high impedance.
It uses 27V (three 9V batts in series), so that may be enough to catch 'most' leakage situations (but note that it exceeds the V-rating of some small caps, which is not good!).
I still don't understand how the "forecast" feature might work, and the schematic doesn't appear to have a switch (etc.) for that feature. 'Predicting' a possible cap leakage failure with such a simple scheme seems like snake-oil to me. In the cases where an old magic-eye machine fails to do the right thing, I believe that can be attributed to poor sensitivity in those old designs, and/or components in the tester that are out of spec. Pete |
Re: capacitor leakage go/no-go test
LOn Wed, 30 Nov 2022 at 02:29, saipan59 (Pete) <saipan1959@...> wrote: I have various piles of old caps, many NOS, etc. I'm interested in doing a simple go/no-go type of test for leakage. Agilent made a couple of high resistance meters.? The 4349A has 1, 2 or 4 channels, depending upon the options installed, but needs an external power supply up to 5 kV. The 4339B is a capable of measuring higher resistances, and has a built in 1 kV power supply. It would be worth looking at the manuals for them, as they cover capacitor testing. They are capable of measuring very low currents - I think down to aA, which I doubt would be necessary for most capacitors.? I was a bit annoyed that I sent two 4339Bs to Keysight UK. Both were very slightly out of specification on the 10 nA range, but neither could be adjusted, despite all adjustments are electronic. ???? There OPA128 IC is designed for electrometers. There used to be some electometers on a PCB from China on eBay, but I can¡¯t find any now.? A fairly standard way of reforming old electrolytic caps is to gradually increase the voltage using a very high resistance, so low current. Personally I just replace them.?
Dave? Dr. David Kirkby, Kirkby Microwave Ltd, drkirkby@... Telephone 01621-680100./ +44 1621 680100 Registered in England & Wales, company number 08914892. Registered office: Stokes Hall Lodge, Burnham Rd, Althorne, Chelmsford, Essex, CM3 6DT, United Kingdom |
Re: capacitor leakage go/no-go test
Just tried a few. Using an HP power supply that does 0-320V, with the current limit set low, and a Simpson 260 VOM on the 50V or 10V scale.
Seems to work well. Here's a pic - good on the left, bad on the right. Some of the 'bad' ones are perhaps marginal - a very small deflection on the meter. BTW, I hope I didn't offend with my criticism of Carlson. He has every right to protect his I.P., to "sell himself", etc. I just exercise my right to ignore his content. Pete |
Re: capacitor leakage go/no-go test
Thanks for the comments/links so far.
The "Mr. Carlson" stuff: I watched his very 'wordy' video, where he repeatedly says how awesome his tester is, how carefully he has tested his design, and he demonstrates it over and over, and shows us how the old magic-eye-based testers are dangerous and inferior. I went to the Patreon page to find out how it works, but found nothing but buttons to click to send $money$. Annoying. I don't care about seeing his Top-Secret schematic, but would anyone be able to explain how his design works? In particular the "forecast" mode - is he doing something very special/clever? Anyway, I gather that the two methods I proposed in the first post are fine. Alan's suggestion of using a VOM sounds practical and easy. Pete |