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Re: Making a Q-meter / References etc

 

开云体育

Attachments came through fine on my end.?

-=Bryan=-


From: [email protected] <[email protected]> on behalf of Pete_G4GJL <g4gjl.uk@...>
Sent: August 18, 2022 8:45 AM
To: [email protected] <[email protected]>
Subject: Re: [Test Equipment Design & Construction] Making a Q-meter / References etc
?
Chuck, and probably others.............

It looks like attachments are not allowed here. I scanned and attached the document, so I guess it got stripped off... My apologies for wasting your time and bandwidth.

Ive tried to upload to the file section but that does not seem possible either.

Not sure how to progress atm.

Pete

On Thu, Aug 18, 2022 at 2:56 PM Chuck Moore via <wd4hxg=[email protected]> wrote:
Where is the link?

On Aug 18, 2022, at 9:51 AM, Pete_G4GJL <g4gjl.uk@...> wrote:


A 1955 Monograph?from the Bell Labs Series.
?Some might find this an interesting background,?else delete.

Pete
G4GJL

On Tue, Aug 16, 2022 at 7:56 AM Dr. David Kirkby, Kirkby Microwave Ltd <drkirkby@...> wrote:
On Tue, 16 Aug 2022 at 01:14, Labguy <georgg@...> wrote:
There is an interesting engineering note from Vishay on the subject of measuring inductance with various pieces of test equipment (including the 4342A) at various frequencies. They quote up to 100% variation in readings on a single test sample (!)

"Frequency Dependance of Inductor Testing and Correlation of Results Between Q Meters and Impedance Meters" (sic)

Google: Vishay 34093

Their conclusion was to stick with the 4342A.

Cheers,
George
VK2KGG

If you are talking about the same document I think you are,



I am not impressed by the methodology in that document?

They have taken a selection of instruments (a Q-meter, inductance meter, LC meter and impedance analyzer), and tested one inductor at specific frequencies (130 kHz, 1 MHz, 10 MHz, 25 MHz and 100 MHz). The measured value varied between 594.0 nH & 1300 nH.? At only one frequency (130 kHz) were two instruments used to measure the same device

Surely it would have been sensible to provide further results.

1) At a frequency at which all the instruments will operate (1 MHz). Then you are comparing apples to apples.

2) Show how the measured inductance changes with frequency on the HP 4342A Q-meter.

Their only real reason for staying they will continue to use the results that would be measured on a HP 4342A Q-meter, is that historically it has been done that way. They even say they will not necessarily use a? HP 4342A Q-meter for the testing.


One interesting? couple of measurements were made using the Tektronix LC130 L&C? meter and the HP 4192A impedance analyzer. The Tektronix LC130 indicated L=1300.0 nH and the HP 4192A impedance analyzer indicated L=607 nH at the same frequency of 130 kHz. That's a pair of measurements taken under similar conditions, but giving very different answers.

An interesting trio of measurements were at 130 kHz, 1 MHz and 10 MHz using 2 different instruments (HP 4192A impedance analyzer and Boonton 62A inductance meter). All 3 answers were within 0.17% of each other, despite the factor of 77 between the different frequencies.

As you say George, the results of the paper and intersting, but I felt the note was rather lacking in substance. I am pretty sure no journal would have published that as a paper, as there's no analysis of the results.

Dave



<Bell Mono _Q_small.pdf>


Re: Making a Q-meter / References etc

 

Chuck, and probably others.............

It looks like attachments are not allowed here. I scanned and attached the document, so I guess it got stripped off... My apologies for wasting your time and bandwidth.

Ive tried to upload to the file section but that does not seem possible either.

Not sure how to progress atm.

Pete


On Thu, Aug 18, 2022 at 2:56 PM Chuck Moore via <wd4hxg=[email protected]> wrote:
Where is the link?

On Aug 18, 2022, at 9:51 AM, Pete_G4GJL <g4gjl.uk@...> wrote:


A 1955 Monograph?from the Bell Labs Series.
?Some might find this an interesting background,?else delete.

Pete
G4GJL

On Tue, Aug 16, 2022 at 7:56 AM Dr. David Kirkby, Kirkby Microwave Ltd <drkirkby@...> wrote:
On Tue, 16 Aug 2022 at 01:14, Labguy <georgg@...> wrote:
There is an interesting engineering note from Vishay on the subject of measuring inductance with various pieces of test equipment (including the 4342A) at various frequencies. They quote up to 100% variation in readings on a single test sample (!)

"Frequency Dependance of Inductor Testing and Correlation of Results Between Q Meters and Impedance Meters" (sic)

Google: Vishay 34093

Their conclusion was to stick with the 4342A.

Cheers,
George
VK2KGG

If you are talking about the same document I think you are,



I am not impressed by the methodology in that document?

They have taken a selection of instruments (a Q-meter, inductance meter, LC meter and impedance analyzer), and tested one inductor at specific frequencies (130 kHz, 1 MHz, 10 MHz, 25 MHz and 100 MHz). The measured value varied between 594.0 nH & 1300 nH.? At only one frequency (130 kHz) were two instruments used to measure the same device

Surely it would have been sensible to provide further results.

1) At a frequency at which all the instruments will operate (1 MHz). Then you are comparing apples to apples.

2) Show how the measured inductance changes with frequency on the HP 4342A Q-meter.

Their only real reason for staying they will continue to use the results that would be measured on a HP 4342A Q-meter, is that historically it has been done that way. They even say they will not necessarily use a? HP 4342A Q-meter for the testing.


One interesting? couple of measurements were made using the Tektronix LC130 L&C? meter and the HP 4192A impedance analyzer. The Tektronix LC130 indicated L=1300.0 nH and the HP 4192A impedance analyzer indicated L=607 nH at the same frequency of 130 kHz. That's a pair of measurements taken under similar conditions, but giving very different answers.

An interesting trio of measurements were at 130 kHz, 1 MHz and 10 MHz using 2 different instruments (HP 4192A impedance analyzer and Boonton 62A inductance meter). All 3 answers were within 0.17% of each other, despite the factor of 77 between the different frequencies.

As you say George, the results of the paper and intersting, but I felt the note was rather lacking in substance. I am pretty sure no journal would have published that as a paper, as there's no analysis of the results.

Dave



<Bell Mono _Q_small.pdf>


Re: Making a Q-meter / References etc

 

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It was an attachment to the email, mine was at the bottom left in my email program, (Thunderbird).
Interesting short read of the history of Q.

On 8/18/2022 8:56 AM, Chuck Moore via groups.io wrote:

Where is the link?

On Aug 18, 2022, at 9:51 AM, Pete_G4GJL <g4gjl.uk@...> wrote:


A 1955 Monograph?from the Bell Labs Series.
?Some might find this an interesting background,?else delete.

Pete
G4GJL

On Tue, Aug 16, 2022 at 7:56 AM Dr. David Kirkby, Kirkby Microwave Ltd <drkirkby@...> wrote:
On Tue, 16 Aug 2022 at 01:14, Labguy <georgg@...> wrote:
There is an interesting engineering note from Vishay on the subject of measuring inductance with various pieces of test equipment (including the 4342A) at various frequencies. They quote up to 100% variation in readings on a single test sample (!)

"Frequency Dependance of Inductor Testing and Correlation of Results Between Q Meters and Impedance Meters" (sic)

Google: Vishay 34093

Their conclusion was to stick with the 4342A.

Cheers,
George
VK2KGG

If you are talking about the same document I think you are,



I am not impressed by the methodology in that document?

They have taken a selection of instruments (a Q-meter, inductance meter, LC meter and impedance analyzer), and tested one inductor at specific frequencies (130 kHz, 1 MHz, 10 MHz, 25 MHz and 100 MHz). The measured value varied between 594.0 nH & 1300 nH.? At only one frequency (130 kHz) were two instruments used to measure the same device

Surely it would have been sensible to provide further results.

1) At a frequency at which all the instruments will operate (1 MHz). Then you are comparing apples to apples.

2) Show how the measured inductance changes with frequency on the HP 4342A Q-meter.

Their only real reason for staying they will continue to use the results that would be measured on a HP 4342A Q-meter, is that historically it has been done that way. They even say they will not necessarily use a? HP 4342A Q-meter for the testing.


One interesting? couple of measurements were made using the Tektronix LC130 L&C? meter and the HP 4192A impedance analyzer. The Tektronix LC130 indicated L=1300.0 nH and the HP 4192A impedance analyzer indicated L=607 nH at the same frequency of 130 kHz. That's a pair of measurements taken under similar conditions, but giving very different answers.

An interesting trio of measurements were at 130 kHz, 1 MHz and 10 MHz using 2 different instruments (HP 4192A impedance analyzer and Boonton 62A inductance meter). All 3 answers were within 0.17% of each other, despite the factor of 77 between the different frequencies.

As you say George, the results of the paper and intersting, but I felt the note was rather lacking in substance. I am pretty sure no journal would have published that as a paper, as there's no analysis of the results.

Dave



<Bell Mono _Q_small.pdf>


Re: Making a Q-meter / References etc

 

Where is the link?

On Aug 18, 2022, at 9:51 AM, Pete_G4GJL <g4gjl.uk@...> wrote:


A 1955 Monograph?from the Bell Labs Series.
?Some might find this an interesting background,?else delete.

Pete
G4GJL

On Tue, Aug 16, 2022 at 7:56 AM Dr. David Kirkby, Kirkby Microwave Ltd <drkirkby@...> wrote:
On Tue, 16 Aug 2022 at 01:14, Labguy <georgg@...> wrote:
There is an interesting engineering note from Vishay on the subject of measuring inductance with various pieces of test equipment (including the 4342A) at various frequencies. They quote up to 100% variation in readings on a single test sample (!)

"Frequency Dependance of Inductor Testing and Correlation of Results Between Q Meters and Impedance Meters" (sic)

Google: Vishay 34093

Their conclusion was to stick with the 4342A.

Cheers,
George
VK2KGG

If you are talking about the same document I think you are,



I am not impressed by the methodology in that document?

They have taken a selection of instruments (a Q-meter, inductance meter, LC meter and impedance analyzer), and tested one inductor at specific frequencies (130 kHz, 1 MHz, 10 MHz, 25 MHz and 100 MHz). The measured value varied between 594.0 nH & 1300 nH.? At only one frequency (130 kHz) were two instruments used to measure the same device

Surely it would have been sensible to provide further results.

1) At a frequency at which all the instruments will operate (1 MHz). Then you are comparing apples to apples.

2) Show how the measured inductance changes with frequency on the HP 4342A Q-meter.

Their only real reason for staying they will continue to use the results that would be measured on a HP 4342A Q-meter, is that historically it has been done that way. They even say they will not necessarily use a? HP 4342A Q-meter for the testing.


One interesting? couple of measurements were made using the Tektronix LC130 L&C? meter and the HP 4192A impedance analyzer. The Tektronix LC130 indicated L=1300.0 nH and the HP 4192A impedance analyzer indicated L=607 nH at the same frequency of 130 kHz. That's a pair of measurements taken under similar conditions, but giving very different answers.

An interesting trio of measurements were at 130 kHz, 1 MHz and 10 MHz using 2 different instruments (HP 4192A impedance analyzer and Boonton 62A inductance meter). All 3 answers were within 0.17% of each other, despite the factor of 77 between the different frequencies.

As you say George, the results of the paper and intersting, but I felt the note was rather lacking in substance. I am pretty sure no journal would have published that as a paper, as there's no analysis of the results.

Dave



<Bell Mono _Q_small.pdf>


Re: Making a Q-meter / References etc

 

A 1955 Monograph?from the Bell Labs Series.
?Some might find this an interesting background,?else delete.

Pete
G4GJL


On Tue, Aug 16, 2022 at 7:56 AM Dr. David Kirkby, Kirkby Microwave Ltd <drkirkby@...> wrote:
On Tue, 16 Aug 2022 at 01:14, Labguy <georgg@...> wrote:
There is an interesting engineering note from Vishay on the subject of measuring inductance with various pieces of test equipment (including the 4342A) at various frequencies. They quote up to 100% variation in readings on a single test sample (!)

"Frequency Dependance of Inductor Testing and Correlation of Results Between Q Meters and Impedance Meters" (sic)

Google: Vishay 34093

Their conclusion was to stick with the 4342A.

Cheers,
George
VK2KGG

If you are talking about the same document I think you are,


I am not impressed by the methodology in that document?

They have taken a selection of instruments (a Q-meter, inductance meter, LC meter and impedance analyzer), and tested one inductor at specific frequencies (130 kHz, 1 MHz, 10 MHz, 25 MHz and 100 MHz). The measured value varied between 594.0 nH & 1300 nH.? At only one frequency (130 kHz) were two instruments used to measure the same device

Surely it would have been sensible to provide further results.

1) At a frequency at which all the instruments will operate (1 MHz). Then you are comparing apples to apples.

2) Show how the measured inductance changes with frequency on the HP 4342A Q-meter.

Their only real reason for staying they will continue to use the results that would be measured on a HP 4342A Q-meter, is that historically it has been done that way. They even say they will not necessarily use a? HP 4342A Q-meter for the testing.

One interesting? couple of measurements were made using the Tektronix LC130 L&C? meter and the HP 4192A impedance analyzer. The Tektronix LC130 indicated L=1300.0 nH and the HP 4192A impedance analyzer indicated L=607 nH at the same frequency of 130 kHz. That's a pair of measurements taken under similar conditions, but giving very different answers.

An interesting trio of measurements were at 130 kHz, 1 MHz and 10 MHz using 2 different instruments (HP 4192A impedance analyzer and Boonton 62A inductance meter). All 3 answers were within 0.17% of each other, despite the factor of 77 between the different frequencies.

As you say George, the results of the paper and intersting, but I felt the note was rather lacking in substance. I am pretty sure no journal would have published that as a paper, as there's no analysis of the results.

Dave


Rise of Boonton's BR-535 tube (valve) for the 260 Q Meter

 

Boonton's ?model ?260 ?Q Meter ?uses ?a dedicated ?VTVM
behind the front panel which is used to measure the voltage
appearing across the Q Meters variable capacitor. Designers
chose the 1659 made by RCA for use as the VTVM's single
active device. ?The ?1659, a ruggedized version of the 2A6
debuted in 1935, ?providing designers ?with a ?combination
dual rectifier and triode. The triode provides both a detector,
which ?rectifies ??the ?voltage ?sampled ?from ??the ?Q Meter
variable capacitor and amplifies the DC current to drive the
Q scaled meter.

During production of? 260 Q Meters, a random problem was
discovered with the VTVM’s. Units were failing Q accuracy
checks at test frequencies around 1 MHz.?? Engineers traced
the? fault? to 1659’s which? presented with? grid? capacitance
higher than originally measured.? Another anomaly? with the
grid current in the affected tubes was identified.

Grid current and? higher than expected grid capacitance were
still ?within specs ?published for ?the tube. Designers resolved
the issue by implementing testing of each 1659? delivered,? to
insure grid current and capacitance met requirements. Those
failing were simply discarded.?? It was decided? to distinctively
mark the tubes ?so that factory lab tested tubes could be readily
identified. ?1659 tubes? bearing ?the original manufacturer part
number? on? the? glass? envelope? and ?叠辞辞苍迟辞苍’蝉 ?part number,
BR-535, ?imprinted ?on ?the ?迟耻产别’蝉 ?base ?presented ?a ?unique
method to discern tested parts from untested parts.

Boonton is reported to have used the following additional part
numbers for later?? lab tested 1659’s.??? Unfortunately, why the
successive? unique? identifiers? were? used? is? not known.? The
numbers include:
BR-535A
BR-535B
BR-101A

Caveat?? ------------ ??Tubes bearing part numbers of 2A6, 1659,
BR-535, BR-535A, BR-535B? and
?BR-101A? all? use? 2.5? volt
filaments.
?Unlike 6.3 volt filament tubes, which have filaments
that? emit? a soothing? orange glow? and are visible? in
?daylight,
devices using 2.5 volt filaments
?only emit a faint light shade of
gray
. The emitted filament light can be difficult to see even in a
darkened? room,? making? it difficult? to
?determine if the tube is
active.? The difference? in color? between
?an energized filament
and one which is not, is merely
a slight shade of the gray color.


Re: Making a Q-meter / References etc

 

On Mon, Aug 15, 2022 at 06:42 PM, Chuck Moore wrote:
While the surface mount caps provided
excellent Q at 21.4 MHz (about 450), the NPO material used in the caps ran out
of steam at around 90 MHz.
Years ago I was designing low noise VCOs and synthesizers for VHF and UHF mobile radios.? As part of this work I tested capacitors from different vendors for suitability at the frequencies of interest.? I found that some brands were more like resistors than capacitors, some even at frequencies as low as a few MHz.? The capacitor brands that I found to be best were Murata and Panasonic.? Because mobile radio is a price competitive market, expensive microwave capacitors were not considered for these products and weren't tested.? I assume that many of those would have adequate performance at VHF/UHF.


Re: Making a Q-meter / References etc

 

On Tue, 16 Aug 2022 at 01:14, Labguy <georgg@...> wrote:
There is an interesting engineering note from Vishay on the subject of measuring inductance with various pieces of test equipment (including the 4342A) at various frequencies. They quote up to 100% variation in readings on a single test sample (!)

"Frequency Dependance of Inductor Testing and Correlation of Results Between Q Meters and Impedance Meters" (sic)

Google: Vishay 34093

Their conclusion was to stick with the 4342A.

Cheers,
George
VK2KGG

If you are talking about the same document I think you are,


I am not impressed by the methodology in that document?

They have taken a selection of instruments (a Q-meter, inductance meter, LC meter and impedance analyzer), and tested one inductor at specific frequencies (130 kHz, 1 MHz, 10 MHz, 25 MHz and 100 MHz). The measured value varied between 594.0 nH & 1300 nH.? At only one frequency (130 kHz) were two instruments used to measure the same device

Surely it would have been sensible to provide further results.

1) At a frequency at which all the instruments will operate (1 MHz). Then you are comparing apples to apples.

2) Show how the measured inductance changes with frequency on the HP 4342A Q-meter.

Their only real reason for staying they will continue to use the results that would be measured on a HP 4342A Q-meter, is that historically it has been done that way. They even say they will not necessarily use a? HP 4342A Q-meter for the testing.

One interesting? couple of measurements were made using the Tektronix LC130 L&C? meter and the HP 4192A impedance analyzer. The Tektronix LC130 indicated L=1300.0 nH and the HP 4192A impedance analyzer indicated L=607 nH at the same frequency of 130 kHz. That's a pair of measurements taken under similar conditions, but giving very different answers.

An interesting trio of measurements were at 130 kHz, 1 MHz and 10 MHz using 2 different instruments (HP 4192A impedance analyzer and Boonton 62A inductance meter). All 3 answers were within 0.17% of each other, despite the factor of 77 between the different frequencies.

As you say George, the results of the paper and intersting, but I felt the note was rather lacking in substance. I am pretty sure no journal would have published that as a paper, as there's no analysis of the results.

Dave


Re: Making a Q-meter / References etc

 

It is wise not only to measure the Q of inductors, but also the capacitors one
plans to use in circuits. I learned that lesson the hard way in 1979. I was working
as the stooge for an RF Design Engineer. He assigned me to build and test
some Tchebychev 5th order filters using hand wound coils and surface mount
capacitors. The coils were wound using 10-32 machine screws as mandrels.
Inductor Q was measured with an HP-4342A and found to run nominally around
120 over the frequency range of 110 MHz to 250 MHz. Instructions were to use
the capacitors in the provided sample kits. Cap testing per instructions was to be
only measuring the value, not worry about Q as time was critical and the caps
would have a Q much higher than the inductors anyway.

That turned into a serious problem. While the surface mount caps provided
excellent Q at 21.4 MHz (about 450), the NPO material used in the caps ran out
of steam at around 90 MHz. It left an indelible lesson, to this day I characterize
each part used in a new design.

In the ensuing years, I made it a point to buy parts from manufacturers whose
parts were previously vetted. In particular when I see a low cost surface mount
NPO material kits, my junk detector alerts.? I find it more economical to buy
more expensive parts as the lower cost items often do not work as expected
and burn my time.

Chuck WD4HXG


Re: Boonton Q Meter Thermocouple & Precision Resistor

 

开云体育

All of the Boonton notebooks are st the Hewlett Packard archive I don't know how to copy the url on my cell phone but Google found it.?





-------- Original message --------
From: "Chuck Moore via groups.io" <wd4hxg@...>
Date: 8/15/22 5:03 PM (GMT-08:00)
Subject: Re: [Test Equipment Design & Construction] Boonton Q Meter Thermocouple & Precision Resistor

On Mon, Aug 15, 2022 at 04:22 PM, Labguy wrote:
https://www.rsp-italy.it/Electronics/Magazines/index.htm
Thank you George. Finding all of Boonton's notes in one spot is
a real gem.

Regards

Chuck WD4HXG


Re: Making a Q-meter / References etc

 

Seems odd that they don't compare machines at a series of frequencies from 0.130MHz to 25 MHz, at least to the particular machines capabilities.
It reads like they are making news that Q varies with frequency.
?????????????????????????????????? Mikek


Re: Making a Q-meter / References etc

Labguy
 

There is an interesting engineering note from Vishay on the subject of measuring inductance with various pieces of test equipment (including the 4342A) at various frequencies. They quote up to 100% variation in readings on a single test sample (!)

"Frequency Dependance of Inductor Testing and Correlation of Results Between Q Meters and Impedance Meters" (sic)

Google: Vishay 34093

Their conclusion was to stick with the 4342A.

Cheers,
George
VK2KGG

-----Original Message-----
From: [email protected] [mailto:[email protected]] On Behalf Of Jacques Audet
Sent: Monday, 15 August 2022 4:34 AM
To: [email protected]
Subject: Re: [Test Equipment Design & Construction] Making a Q-meter / References etc

Thanks for the NPL paper.
My Q factor measurement technique is as simple as possible.
It only requires amplitude ratios to be measured. No angle measurement
is required.
Both series and shunt modes connections are supported, as shown in my
Excel document.
The useful frequency range is below 1 GHz.
Of course results will be more precise with a 'professional' type VNA,
using two port full mismatch corrections.
The user may / should measure S21 at various attenuation levels and see
the effect on the computed Q factor.
This procedure could be automated too.

Regarding 1 pF capacitor accuracy, these may be measured in the series
mode with a VNA by measuring S21 and
computing the capacitance value.

Jacques VE2AZX


Re: Boonton Q Meter Thermocouple & Precision Resistor

 

On Mon, Aug 15, 2022 at 04:22 PM, Labguy wrote:
https://www.rsp-italy.it/Electronics/Magazines/index.htm
Thank you George. Finding all of Boonton's notes in one spot is
a real gem.

Regards

Chuck WD4HXG


Re: Boonton Q Meter Thermocouple & Precision Resistor

Labguy
 

开云体育

I just had a look at Boonton Radio Corp “The Notebook” Notes 1 to 10. There are many excellent articles on Q-meters, including how to replace the thermocouple in the 260A.

?

They can be downloaded from:

?

https://www.rsp-italy.it/Electronics/Magazines/index.htm

?

Cheers,

George

VK2KGG

?

?

From: [email protected] [mailto:[email protected]] On Behalf Of nigel adams via groups.io
Sent: Monday, 15 August 2022 8:58 PM
To: [email protected]
Subject: Re: [Test Equipment Design & Construction] Boonton Q Meter Thermocouple & Precision Resistor

?

With all the talk of ‘Q’ meters and CMM’s, those interested might like to take a look here…

?

?

John’s excellent pages give some incite into the quality of the UK made products of the time…

?

Regards

Nigel Adams – Marconi Instruments Heritage Collection.

?

From: [email protected] <[email protected]> On Behalf Of Dr. David Kirkby, Kirkby Microwave Ltd
Sent: 15 August 2022 10:09
To: [email protected]
Subject: Re: [Test Equipment Design & Construction] Boonton Q Meter Thermocouple & Precision Resistor

?

On Sun, Aug 14, 2022 at 08:31 AM, Chuck Moore wrote:

The question was asked previously why the thermcouple heads
in the Boonton Q Meters were so fragile and prone to burnout
so easily.

<snip>


If you look at:

That's Brooke Clarke, who is a member of this list.

<snip>


Back to the Q Meter.

The thermocouple is heated by a short length of what is reported
to be nichrome wire. The writer at prc68 reports the wire is 37
gauge or 0.0045" in diameter. The nichrome wire heater and the
thermocouple both are mounted on the bakelight disc inside the
sensor head. and the thermocouple bead is welded to the heater
wire.

In looking at a chart which showed various nichrome wire gauges
and the expected temperature of the wire when a specified current
flows through the wire, 37 gauge
Nichrome A wire would reach 1600
degrees F for 1000 milliAmps flowing through the wire.

Looking at the chart found here:



you can see a fairly wide range of temperatures for currents varying
from 350 milliAmps (400 degrees) to 1290 milliAmps (2000 degrees F).
The reported melting point for Nichrome A wire is 2,552 degrees F. The
current to reach 2000 degrees is only 29% over the current reported to
be flowing in the precision resistor in the Q Meter.


Ah, so the sense wire gets very hot. I assume that means ambient temperature changes are no so significant, as it's so far above ambient.

I thought I read in the 260-A manual that the RF signal generator only run at 50% of the power that could destroy the thermocouple, implying this would not happen like it did in the 160-A
But maybe I got that wrong.

If you examine the
scale of Boonton 260's Multiply Meter which is monitoring the current
through the nichrome wire, the meter is marked with a red zone that
begins at about 5% of the meter scale above the meter scale's "Multiply
by 1" mark. It appears that the heater operates at a temperature that is
was approaching 63% of the wire's melting point.

Em, I like to design things with a bit more to spare than that!

Peter Olin, AI2V (reported to be a silent key) at one time provided repairs
and conversions of the 260 Q meter to include sensor head repairs. I also
remember that one conversion of the unit led to the vacuum tubes being
replaced with solid state active devices. From what I could determine most
conversions were driven by the lack of availability of the BR535 vacuum
tube (triode) used in the integral AC VTVM.? (I will repeat what I stated pre-
viously, the BR535 was a hand selected triode. A popular triode of the period
(I forget the industry part number for the tube) was purchased by Boonton
and each tube was tested for use in the Q Meter. Peter told me that culling
was dictated by an abrupt change in input impedance of the tube at 1 MHz.
Apparently there was a relatively frequent production error in manufacturing
the tube that caused the perturbation and Boonton's solution was to cull tubes
which presented with the undesired characteristic.

Another piece of information from my notes on the box is the resistors
R203 and R204 in the leads to the "Multiply by" meter are hand picked
at the time of installation of the thermocouple head. Apparently the
output voltage slope of the thermcouples varied and to compensate
for the delta between units, the resistor values were adjusted. Values
generally were between 30 ohm and 65 ohm. Equal value resistors
were used in each lead. The capacitors were in place to attenuate
RF that might couple into the sensitive "Multiply by" meter. The typical
0.01 uF value was chosen for service.

Many of the older units have a General Electric voltage stablilizer
block mounted on the floor of the box. In the last 20 years each one
I encountered either had failed or was in the process of failing. The
devices are enclosed in a stamped metal shell and filled with a 'GOO'
that makes a mess when the unit overheats. The GE boxes were
there to address line voltage fluctuations. Given the stench they
made when going up in smoke, I pulled the stabilizers out and use an
external UPS to provide well regulated AC power.

Please let me know if you notice any of the above info is in error and
also of any additions you might make.

Regards

Chuck WD4HXG

Thank you. Your comments certainly help understand why the things burn out so easily.

How does one know if the thermocouple assembly is faulty? I ask this from the view of a person that has bought a supposedly working 160-A from eBay from a seller with a rather poor feedback. The attraction to the auction was the unit appears in good physical shape and that the shipping charges were less than $30 from the USA to the UK. I don't yet have the meter, but would like to know how to run some checks when it arrives. I do have a couple of Boonton Q standard inductors. One covers 50 kHz to 150 kHz and the other 150 kHz to 450 kHz.

Dave


Re: Standard capacitors down to 1 fF

 

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The thickness of the plate will be as relevant as the hole size.
Ken g8beq

On 15/08/2022 14:48, Kuba Ober via groups.io wrote:

Today, I’d probably run the scenario in an EM simulator and get the capacitance that way. But there probably is some theoretical formula for this, perhaps with some experimentally-derived tweaks baked in. Even if there is vacuum or an inert gas in the can, such capacitor standards should be amenable to homebrewing with good results. ? The geometry of this design is inherently accurate and with some investigation of “how they did it”, should be quite reproducible - perhaps with even better results thanks to better modeling tools today, and all the low cost CAM for lead forming and such. If someone asked me to make a center plate, I’d just order a SMT stencil with a suitable singular circular hole in it. These are cut way more accurately than what can be done in a low-brow home workshop.?

Cheers, Kuba

15 aug. 2022 kl. 6:39 fm skrev Dr. David Kirkby, Kirkby Microwave Ltd <drkirkby@...>:

?I see a General Radio 0.01 pF 0.03% capacitor on eBay today



(image attached, as eBay links soon disappear).




These use 3 terminals, not 4. In the case of the 1 fF, 10 fF, 100 fF and 1 pF values, there are two capacitor plates with a grounded plate between them. The size of the hole in the plate determines the capacitance.

I wonder how one goes about determine the size of the hole? I'm interested if I could make something like this and put it on my Agilent 4284A and 4285A LCR meters. I have no idea what I would trust the mot - the LCR meter or my homemade capacitor. Both LCR meters are outside their calibration period, but both were calibrated within the last 5 years by Keysight, and have been in my possession since they were calibrated.

Dave
10-fF-capacitor.jpg


Re: Standard capacitors down to 1 fF

 

I have made some small input caps using Rogers Duroid 5880 Teflon PCB. Using a paper punch I punched a 0.26" circle and a 0.133" circle and soldered wire on.
?I measured on a DE5000, by putting a 6pf cap on the measures 6.04pf add the 0.26" diy cap and get 7.19pf thus 0.85pf. In the 0.133" diy cap, total was 6.32pf - 6.04pf =0.28pf.
?The Dissipation factor of the 0.28 diy cap swings between 0.000 and 0.001, not all that great.
In practice the punch leaves a lip on one side, sanding the lip off reduces the copper on that side to about 0.1", the other side is a bit rounded so you could get more decrease in capacitance if you sanded the edge. But you could just take a file or Dremel and start reducing area of the pcb further.
?Just info for exploration, I don't know how you would characterize it


Re: Standard capacitors down to 1 fF

 

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Today, I’d probably run the scenario in an EM simulator and get the capacitance that way. But there probably is some theoretical formula for this, perhaps with some experimentally-derived tweaks baked in. Even if there is vacuum or an inert gas in the can, such capacitor standards should be amenable to homebrewing with good results. ? The geometry of this design is inherently accurate and with some investigation of “how they did it”, should be quite reproducible - perhaps with even better results thanks to better modeling tools today, and all the low cost CAM for lead forming and such. If someone asked me to make a center plate, I’d just order a SMT stencil with a suitable singular circular hole in it. These are cut way more accurately than what can be done in a low-brow home workshop.?

Cheers, Kuba

15 aug. 2022 kl. 6:39 fm skrev Dr. David Kirkby, Kirkby Microwave Ltd <drkirkby@...>:

?I see a General Radio 0.01 pF 0.03% capacitor on eBay today



(image attached, as eBay links soon disappear).




These use 3 terminals, not 4. In the case of the 1 fF, 10 fF, 100 fF and 1 pF values, there are two capacitor plates with a grounded plate between them. The size of the hole in the plate determines the capacitance.

I wonder how one goes about determine the size of the hole? I'm interested if I could make something like this and put it on my Agilent 4284A and 4285A LCR meters. I have no idea what I would trust the mot - the LCR meter or my homemade capacitor. Both LCR meters are outside their calibration period, but both were calibrated within the last 5 years by Keysight, and have been in my possession since they were calibrated.

Dave
10-fF-capacitor.jpg


Re: Boonton Q Meter Thermocouple & Precision Resistor

 

Dave

The general test for the heater element is to measure the DC Resistance.
It is reported to be around 0.2 to 0.3 Ohms. Since the typical failure mode
is burn out, a positive continuity reading is usually regarded as proof the
heater is intact and infinite resistance is considered the failure mode.

When I first encountered a Boonton 260 circa 1980, I was told to never
place an ohmmeter across the terminals of the thermocouple due to its
fragility. Rather I could use a power supply set to current limit at 500
milliAmps and measure the voltage output. If the thermocouple produced
a voltage then it was considered ok.

As far as the susceptibility of the thermocouple being blown, Peter (AI2V)
explained that the later units produced in the 260 line were changed and
the thermocouples were much less likely to fail. He did not elaborate on
what change/s was/were made but said that if a person found a unit working
today, it most likely would be a model with the later thermocouple design.
Apparently the designs made before the change to harden the sensor
were much more fragile than I realized.

I have a couple of the 160's in the shed and intend to pull them out to see
if I can (1) access the thermocouple assemblies without destroying the
glass covering used to seal the sensor heads and (2) to determine how
realistic it is to expect to be able to repair a unit.

I read Brookes notes about his attempt to repair the sensor. It was not
clear if his repair used the same gauges of wire for the thermocouple
and heater as the original design. He mentioned he had difficulty with the
tracking of the readout on the "Multiply by" meter which is what the
resistors in the leads of the Multiply by" resistor were supposed to adjust.
While there was some slight variance between sensor heads, the meter
movement used for the "Multiply by" values varied and the combination of
the sensor head and meter variances were addressed using the led to the
custom values of the two resistors in the thermocouple-meter path.

I never imagined that such a low power would heat even a small
length of fine wire to such high temperatures. The chart showing
the temperatures vs current? were an eye opener. It sure puts into
perspective what 20 milliWatts can do with the right conditions.

Regards

Chuck




Re: Boonton Q Meter Thermocouple & Precision Resistor

 

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With all the talk of ‘Q’ meters and CMM’s, those interested might like to take a look here…

?

?

John’s excellent pages give some incite into the quality of the UK made products of the time…

?

Regards

Nigel Adams – Marconi Instruments Heritage Collection.

?

From: [email protected] <[email protected]> On Behalf Of Dr. David Kirkby, Kirkby Microwave Ltd
Sent: 15 August 2022 10:09
To: [email protected]
Subject: Re: [Test Equipment Design & Construction] Boonton Q Meter Thermocouple & Precision Resistor

?

On Sun, Aug 14, 2022 at 08:31 AM, Chuck Moore wrote:

The question was asked previously why the thermcouple heads
in the Boonton Q Meters were so fragile and prone to burnout
so easily.

<snip>


If you look at:



That's Brooke Clarke, who is a member of this list.

<snip>


Back to the Q Meter.

The thermocouple is heated by a short length of what is reported
to be nichrome wire. The writer at prc68 reports the wire is 37
gauge or 0.0045" in diameter. The nichrome wire heater and the
thermocouple both are mounted on the bakelight disc inside the
sensor head. and the thermocouple bead is welded to the heater
wire.

In looking at a chart which showed various nichrome wire gauges
and the expected temperature of the wire when a specified current
flows through the wire, 37 gauge Nichrome A wire would reach 1600
degrees F for 1000 milliAmps flowing through the wire.

Looking at the chart found here:



you can see a fairly wide range of temperatures for currents varying
from 350 milliAmps (400 degrees) to 1290 milliAmps (2000 degrees F).
The reported melting point for Nichrome A wire is 2,552 degrees F. The
current to reach 2000 degrees is only 29% over the current reported to
be flowing in the precision resistor in the Q Meter.


Ah, so the sense wire gets very hot. I assume that means ambient temperature changes are no so significant, as it's so far above ambient.

I thought I read in the 260-A manual that the RF signal generator only run at 50% of the power that could destroy the thermocouple, implying this would not happen like it did in the 160-A
But maybe I got that wrong.

If you examine the
scale of Boonton 260's Multiply Meter which is monitoring the current
through the nichrome wire, the meter is marked with a red zone that
begins at about 5% of the meter scale above the meter scale's "Multiply
by 1" mark. It appears that the heater operates at a temperature that is
was approaching 63% of the wire's melting point.

Em, I like to design things with a bit more to spare than that!

Peter Olin, AI2V (reported to be a silent key) at one time provided repairs
and conversions of the 260 Q meter to include sensor head repairs. I also
remember that one conversion of the unit led to the vacuum tubes being
replaced with solid state active devices. From what I could determine most
conversions were driven by the lack of availability of the BR535 vacuum
tube (triode) used in the integral AC VTVM.? (I will repeat what I stated pre-
viously, the BR535 was a hand selected triode. A popular triode of the period
(I forget the industry part number for the tube) was purchased by Boonton
and each tube was tested for use in the Q Meter. Peter told me that culling
was dictated by an abrupt change in input impedance of the tube at 1 MHz.
Apparently there was a relatively frequent production error in manufacturing
the tube that caused the perturbation and Boonton's solution was to cull tubes
which presented with the undesired characteristic.

Another piece of information from my notes on the box is the resistors
R203 and R204 in the leads to the "Multiply by" meter are hand picked
at the time of installation of the thermocouple head. Apparently the
output voltage slope of the thermcouples varied and to compensate
for the delta between units, the resistor values were adjusted. Values
generally were between 30 ohm and 65 ohm. Equal value resistors
were used in each lead. The capacitors were in place to attenuate
RF that might couple into the sensitive "Multiply by" meter. The typical
0.01 uF value was chosen for service.

Many of the older units have a General Electric voltage stablilizer
block mounted on the floor of the box. In the last 20 years each one
I encountered either had failed or was in the process of failing. The
devices are enclosed in a stamped metal shell and filled with a 'GOO'
that makes a mess when the unit overheats. The GE boxes were
there to address line voltage fluctuations. Given the stench they
made when going up in smoke, I pulled the stabilizers out and use an
external UPS to provide well regulated AC power.

Please let me know if you notice any of the above info is in error and
also of any additions you might make.

Regards

Chuck WD4HXG

Thank you. Your comments certainly help understand why the things burn out so easily.

How does one know if the thermocouple assembly is faulty? I ask this from the view of a person that has bought a supposedly working 160-A from eBay from a seller with a rather poor feedback. The attraction to the auction was the unit appears in good physical shape and that the shipping charges were less than $30 from the USA to the UK. I don't yet have the meter, but would like to know how to run some checks when it arrives. I do have a couple of Boonton Q standard inductors. One covers 50 kHz to 150 kHz and the other 150 kHz to 450 kHz.

Dave


Re: Standard capacitors down to 1 fF

 

On Mon, Aug 15, 2022 at 03:39 AM, Dr. David Kirkby, Kirkby Microwave Ltd wrote:
I see a General Radio 0.01 pF 0.03% capacitor on eBay today
Oops, it's 0.3%, not 0.03%. Still quite impressive!