Re: Making a Q-meter / References etc
Attachments came through fine on my end.?
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Show quoted text
Chuck, and probably others.............
It looks like attachments are not allowed here. I scanned and attached the document, so I guess it got stripped off... My apologies for wasting your time and bandwidth.
Ive tried to upload to the file section but that does not seem possible either.
Not sure how to progress atm.
Pete
Where is the link?
On Aug 18, 2022, at 9:51 AM, Pete_G4GJL < g4gjl.uk@...> wrote:
A 1955 Monograph?from the Bell Labs Series.
?Some might find this an interesting background,?else delete.
Pete
G4GJL
On Tue, Aug 16, 2022 at 7:56 AM Dr. David Kirkby, Kirkby Microwave Ltd < drkirkby@...> wrote:
On Tue, 16 Aug 2022 at 01:14, Labguy < georgg@...> wrote:
There is an interesting engineering note from Vishay on the subject of measuring inductance with various pieces of test equipment (including the 4342A) at various frequencies. They quote up to 100% variation in readings on a single test sample (!)
"Frequency Dependance of Inductor Testing and Correlation of Results Between Q Meters and Impedance Meters" (sic)
Google: Vishay 34093
Their conclusion was to stick with the 4342A.
Cheers,
George
VK2KGG
If you are talking about the same document I think you are,
I am not impressed by the methodology in that document?
They have taken a selection of instruments (a Q-meter, inductance meter, LC meter and impedance analyzer), and tested one inductor at specific frequencies (130 kHz, 1 MHz, 10 MHz, 25 MHz and 100 MHz). The measured value varied between 594.0
nH & 1300 nH.? At only one frequency (130 kHz) were two instruments used to measure the same device
Surely it would have been sensible to provide further results.
1) At a frequency at which all the instruments will operate (1 MHz). Then you are comparing apples to apples.
2) Show how the measured inductance changes with frequency on the HP 4342A Q-meter.
Their only real reason for staying they will continue to use the results that would be measured on a HP 4342A Q-meter, is that historically it has been done that way. They even say they will not necessarily use a? HP 4342A Q-meter for the testing.
One interesting? couple of measurements were made using the Tektronix LC130 L&C? meter and the HP 4192A impedance analyzer. The Tektronix LC130 indicated L=1300.0 nH and the HP 4192A impedance analyzer indicated L=607 nH at the same frequency
of 130 kHz. That's a pair of measurements taken under similar conditions, but giving very different answers.
An interesting trio of measurements were at 130 kHz, 1 MHz and 10 MHz using 2 different instruments (HP 4192A impedance analyzer and Boonton 62A inductance meter). All 3 answers were within 0.17% of each other, despite the factor of 77 between the different
frequencies.
As you say George, the results of the paper and intersting, but I felt the note was rather lacking in substance. I am pretty sure no journal would have published that as a paper, as there's no analysis of the results.
Dave
<Bell Mono _Q_small.pdf>
|
Re: Making a Q-meter / References etc
Chuck, and probably others.............
It looks like attachments are not allowed here. I scanned and attached the document, so I guess it got stripped off... My apologies for wasting your time and bandwidth.
Ive tried to upload to the file section but that does not seem possible either.
Not sure how to progress atm.
Pete
toggle quoted message
Show quoted text
Where is the link?
On Aug 18, 2022, at 9:51 AM, Pete_G4GJL < g4gjl.uk@...> wrote:
A 1955 Monograph?from the Bell Labs Series.
?Some might find this an interesting background,?else delete.
Pete
G4GJL
On Tue, Aug 16, 2022 at 7:56 AM Dr. David Kirkby, Kirkby Microwave Ltd < drkirkby@...> wrote: On Tue, 16 Aug 2022 at 01:14, Labguy < georgg@...> wrote: There is an interesting engineering note from Vishay on the subject of measuring inductance with various pieces of test equipment (including the 4342A) at various frequencies. They quote up to 100% variation in readings on a single test sample (!)
"Frequency Dependance of Inductor Testing and Correlation of Results Between Q Meters and Impedance Meters" (sic)
Google: Vishay 34093
Their conclusion was to stick with the 4342A.
Cheers,
George
VK2KGG
If you are talking about the same document I think you are,
I am not impressed by the methodology in that document?
They have taken a selection of instruments (a Q-meter, inductance meter, LC meter and impedance analyzer), and tested one inductor at specific frequencies (130 kHz, 1 MHz, 10 MHz, 25 MHz and 100 MHz). The measured value varied between 594.0 nH & 1300 nH.?
At only one frequency (130 kHz) were two instruments used to measure the same device
Surely it would have been sensible to provide further results.
1) At a frequency at which all the instruments will operate (1 MHz). Then you are comparing apples to apples.
2) Show how the measured inductance changes with frequency on the HP 4342A Q-meter.
Their only real reason for staying they will continue to use the results that would be measured on a
HP 4342A Q-meter, is that historically it has been done that way. They even say they will not necessarily use a?
HP 4342A Q-meter for the testing.
One interesting? couple of measurements were made using the Tektronix LC130 L&C? meter and the HP 4192A impedance analyzer. The
Tektronix LC130
indicated L=1300.0 nH and the HP 4192A impedance analyzer indicated L=607 nH at the same frequency of 130 kHz. That's a pair of measurements taken under similar conditions, but giving very different answers.
An interesting trio of measurements were at 130 kHz, 1 MHz and 10 MHz using 2 different instruments (HP 4192A impedance analyzer and Boonton 62A inductance meter). All 3 answers were within 0.17% of each other, despite the factor of 77 between the different frequencies.
As you say George, the results of the paper and intersting, but I felt the note was rather lacking in substance. I am pretty sure no journal would have published that as a paper, as there's no analysis of the results.
Dave
<Bell Mono _Q_small.pdf>
|
Re: Making a Q-meter / References etc
It was an attachment to the
email, mine was at the bottom left in my email program,
(Thunderbird).
Interesting short read of the history of Q.
On 8/18/2022 8:56 AM, Chuck Moore via
groups.io wrote:
toggle quoted message
Show quoted text
Where is the link?
A 1955 Monograph?from the Bell Labs Series.
?Some might find this an interesting
background,?else delete.
Pete
G4GJL
On Tue, Aug 16, 2022 at
7:56 AM Dr. David Kirkby, Kirkby Microwave Ltd < drkirkby@...>
wrote:
On Tue, 16 Aug 2022 at 01:14, Labguy < georgg@...>
wrote:
There is an interesting engineering note
from Vishay on the subject of measuring
inductance with various pieces of test
equipment (including the 4342A) at various
frequencies. They quote up to 100% variation
in readings on a single test sample (!)
"Frequency Dependance of Inductor
Testing and Correlation of Results Between Q
Meters and Impedance Meters" (sic)
Google: Vishay 34093
Their conclusion was to stick with the
4342A.
Cheers,
George
VK2KGG
If you are talking about the
same document I think you are,
I am not impressed by the
methodology in that document?
They have taken a selection of
instruments (a Q-meter, inductance meter, LC
meter and impedance analyzer), and tested one
inductor at specific frequencies (130 kHz, 1
MHz, 10 MHz, 25 MHz and 100 MHz). The measured
value varied between 594.0 nH & 1300 nH.?
At only one frequency (130 kHz) were two
instruments used to measure the same device
Surely it would have been
sensible to provide further results.
1) At a frequency at which all
the instruments will operate (1 MHz). Then you
are comparing apples to apples.
2) Show how the measured
inductance changes with frequency on the HP
4342A Q-meter.
Their only real reason for staying they
will continue to use the results that would be
measured on a HP 4342A Q-meter, is that
historically it has been done that way. They
even say they will not necessarily use a?
HP 4342A Q-meter for the testing.
One interesting? couple of
measurements were made using the Tektronix
LC130 L&C? meter and the HP 4192A
impedance analyzer. The Tektronix LC130
indicated L=1300.0 nH and the HP 4192A
impedance analyzer indicated L=607 nH at
the same frequency of 130 kHz. That's a
pair of measurements taken under similar
conditions, but giving very different answers.
An interesting trio of measurements were at
130 kHz, 1 MHz and 10 MHz using 2 different
instruments (HP 4192A impedance analyzer and
Boonton 62A inductance meter). All 3 answers
were within 0.17% of each other, despite the
factor of 77 between the different
frequencies.
As you say George, the results of the paper
and intersting, but I felt the note was rather
lacking in substance. I am pretty sure no
journal would have published that as a paper,
as there's no analysis of the results.
Dave
<Bell Mono _Q_small.pdf>
|
Re: Making a Q-meter / References etc
toggle quoted message
Show quoted text
On Aug 18, 2022, at 9:51 AM, Pete_G4GJL <g4gjl.uk@...> wrote:
A 1955 Monograph?from the Bell Labs Series.
?Some might find this an interesting background,?else delete.
Pete
G4GJL
On Tue, Aug 16, 2022 at 7:56 AM Dr. David Kirkby, Kirkby Microwave Ltd < drkirkby@...> wrote: On Tue, 16 Aug 2022 at 01:14, Labguy < georgg@...> wrote: There is an interesting engineering note from Vishay on the subject of measuring inductance with various pieces of test equipment (including the 4342A) at various frequencies. They quote up to 100% variation in readings on a single test sample (!)
"Frequency Dependance of Inductor Testing and Correlation of Results Between Q Meters and Impedance Meters" (sic)
Google: Vishay 34093
Their conclusion was to stick with the 4342A.
Cheers,
George
VK2KGG
If you are talking about the same document I think you are,
I am not impressed by the methodology in that document?
They have taken a selection of instruments (a Q-meter, inductance meter, LC meter and impedance analyzer), and tested one inductor at specific frequencies (130 kHz, 1 MHz, 10 MHz, 25 MHz and 100 MHz). The measured value varied between 594.0 nH & 1300 nH.?
At only one frequency (130 kHz) were two instruments used to measure the same device
Surely it would have been sensible to provide further results.
1) At a frequency at which all the instruments will operate (1 MHz). Then you are comparing apples to apples.
2) Show how the measured inductance changes with frequency on the HP 4342A Q-meter.
Their only real reason for staying they will continue to use the results that would be measured on a
HP 4342A Q-meter, is that historically it has been done that way. They even say they will not necessarily use a?
HP 4342A Q-meter for the testing.
One interesting? couple of measurements were made using the Tektronix LC130 L&C? meter and the HP 4192A impedance analyzer. The
Tektronix LC130
indicated L=1300.0 nH and the HP 4192A impedance analyzer indicated L=607 nH at the same frequency of 130 kHz. That's a pair of measurements taken under similar conditions, but giving very different answers.
An interesting trio of measurements were at 130 kHz, 1 MHz and 10 MHz using 2 different instruments (HP 4192A impedance analyzer and Boonton 62A inductance meter). All 3 answers were within 0.17% of each other, despite the factor of 77 between the different frequencies.
As you say George, the results of the paper and intersting, but I felt the note was rather lacking in substance. I am pretty sure no journal would have published that as a paper, as there's no analysis of the results.
Dave
<Bell Mono _Q_small.pdf>
|
Re: Making a Q-meter / References etc
A 1955 Monograph?from the Bell Labs Series. ?Some might find this an interesting background,?else delete.
Pete G4GJL
toggle quoted message
Show quoted text
On Tue, Aug 16, 2022 at 7:56 AM Dr. David Kirkby, Kirkby Microwave Ltd < drkirkby@...> wrote: On Tue, 16 Aug 2022 at 01:14, Labguy < georgg@...> wrote: There is an interesting engineering note from Vishay on the subject of measuring inductance with various pieces of test equipment (including the 4342A) at various frequencies. They quote up to 100% variation in readings on a single test sample (!)
"Frequency Dependance of Inductor Testing and Correlation of Results Between Q Meters and Impedance Meters" (sic)
Google: Vishay 34093
Their conclusion was to stick with the 4342A.
Cheers,
George
VK2KGG
If you are talking about the same document I think you are,
I am not impressed by the methodology in that document?
They have taken a selection of instruments (a Q-meter, inductance meter, LC meter and impedance analyzer), and tested one inductor at specific frequencies (130 kHz, 1 MHz, 10 MHz, 25 MHz and 100 MHz). The measured value varied between 594.0 nH & 1300 nH.?
At only one frequency (130 kHz) were two instruments used to measure the same device
Surely it would have been sensible to provide further results.
1) At a frequency at which all the instruments will operate (1 MHz). Then you are comparing apples to apples.
2) Show how the measured inductance changes with frequency on the HP 4342A Q-meter.
Their only real reason for staying they will continue to use the results that would be measured on a
HP 4342A Q-meter, is that historically it has been done that way. They even say they will not necessarily use a?
HP 4342A Q-meter for the testing.
One interesting? couple of measurements were made using the Tektronix LC130 L&C? meter and the HP 4192A impedance analyzer. The
Tektronix LC130
indicated L=1300.0 nH and the HP 4192A impedance analyzer indicated L=607 nH at the same frequency of 130 kHz. That's a pair of measurements taken under similar conditions, but giving very different answers.
An interesting trio of measurements were at 130 kHz, 1 MHz and 10 MHz using 2 different instruments (HP 4192A impedance analyzer and Boonton 62A inductance meter). All 3 answers were within 0.17% of each other, despite the factor of 77 between the different frequencies.
As you say George, the results of the paper and intersting, but I felt the note was rather lacking in substance. I am pretty sure no journal would have published that as a paper, as there's no analysis of the results.
Dave
|
Rise of Boonton's BR-535 tube (valve) for the 260 Q Meter
Boonton's ?model ?260 ?Q Meter ?uses ?a dedicated ?VTVM behind the front panel which is used to measure the voltage appearing across the Q Meters variable capacitor. Designers chose the 1659 made by RCA for use as the VTVM's single active device. ?The ?1659, a ruggedized version of the 2A6 debuted in 1935, ?providing designers ?with a ?combination dual rectifier and triode. The triode provides both a detector, which ?rectifies ??the ?voltage ?sampled ?from ??the ?Q Meter variable capacitor and amplifies the DC current to drive the Q scaled meter.
During production of? 260 Q Meters, a random problem was discovered with the VTVM’s. Units were failing Q accuracy checks at test frequencies around 1 MHz.?? Engineers traced the? fault? to 1659’s which? presented with? grid? capacitance higher than originally measured.? Another anomaly? with the grid current in the affected tubes was identified.
Grid current and? higher than expected grid capacitance were still ?within specs ?published for ?the tube. Designers resolved the issue by implementing testing of each 1659? delivered,? to insure grid current and capacitance met requirements. Those failing were simply discarded.?? It was decided? to distinctively mark the tubes ?so that factory lab tested tubes could be readily identified. ?1659 tubes? bearing ?the original manufacturer part number? on? the? glass? envelope? and ?叠辞辞苍迟辞苍’蝉 ?part number, BR-535, ?imprinted ?on ?the ?迟耻产别’蝉 ?base ?presented ?a ?unique method to discern tested parts from untested parts.
Boonton is reported to have used the following additional part numbers for later?? lab tested 1659’s.??? Unfortunately, why the successive? unique? identifiers? were? used? is? not known.? The numbers include: BR-535A BR-535B BR-101A
Caveat?? ------------ ??Tubes bearing part numbers of 2A6, 1659, BR-535, BR-535A, BR-535B? and ?BR-101A? all? use? 2.5? volt filaments. ?Unlike 6.3 volt filament tubes, which have filaments that? emit? a soothing? orange glow? and are visible? in ?daylight, devices using 2.5 volt filaments ?only emit a faint light shade of gray. The emitted filament light can be difficult to see even in a darkened? room,? making? it difficult? to ?determine if the tube is active.? The difference? in color? between ?an energized filament and one which is not, is merely a slight shade of the gray color.
|
Re: Making a Q-meter / References etc
On Mon, Aug 15, 2022 at 06:42 PM, Chuck Moore wrote:
While the surface mount caps provided excellent Q at 21.4 MHz (about 450), the NPO material used in the caps ran out of steam at around 90 MHz.
Years ago I was designing low noise VCOs and synthesizers for VHF and UHF mobile radios.? As part of this work I tested capacitors from different vendors for suitability at the frequencies of interest.? I found that some brands were more like resistors than capacitors, some even at frequencies as low as a few MHz.? The capacitor brands that I found to be best were Murata and Panasonic.? Because mobile radio is a price competitive market, expensive microwave capacitors were not considered for these products and weren't tested.? I assume that many of those would have adequate performance at VHF/UHF.
|
Re: Making a Q-meter / References etc
On Tue, 16 Aug 2022 at 01:14, Labguy < georgg@...> wrote: There is an interesting engineering note from Vishay on the subject of measuring inductance with various pieces of test equipment (including the 4342A) at various frequencies. They quote up to 100% variation in readings on a single test sample (!)
"Frequency Dependance of Inductor Testing and Correlation of Results Between Q Meters and Impedance Meters" (sic)
Google: Vishay 34093
Their conclusion was to stick with the 4342A.
Cheers,
George
VK2KGG
If you are talking about the same document I think you are,
I am not impressed by the methodology in that document?
They have taken a selection of instruments (a Q-meter, inductance meter, LC meter and impedance analyzer), and tested one inductor at specific frequencies (130 kHz, 1 MHz, 10 MHz, 25 MHz and 100 MHz). The measured value varied between 594.0 nH & 1300 nH.?
At only one frequency (130 kHz) were two instruments used to measure the same device
Surely it would have been sensible to provide further results.
1) At a frequency at which all the instruments will operate (1 MHz). Then you are comparing apples to apples.
2) Show how the measured inductance changes with frequency on the HP 4342A Q-meter.
Their only real reason for staying they will continue to use the results that would be measured on a
HP 4342A Q-meter, is that historically it has been done that way. They even say they will not necessarily use a?
HP 4342A Q-meter for the testing.
One interesting? couple of measurements were made using the Tektronix LC130 L&C? meter and the HP 4192A impedance analyzer. The
Tektronix LC130
indicated L=1300.0 nH and the HP 4192A impedance analyzer indicated L=607 nH at the same frequency of 130 kHz. That's a pair of measurements taken under similar conditions, but giving very different answers.
An interesting trio of measurements were at 130 kHz, 1 MHz and 10 MHz using 2 different instruments (HP 4192A impedance analyzer and Boonton 62A inductance meter). All 3 answers were within 0.17% of each other, despite the factor of 77 between the different frequencies.
As you say George, the results of the paper and intersting, but I felt the note was rather lacking in substance. I am pretty sure no journal would have published that as a paper, as there's no analysis of the results.
Dave
|
Re: Making a Q-meter / References etc
It is wise not only to measure the Q of inductors, but also the capacitors one plans to use in circuits. I learned that lesson the hard way in 1979. I was working as the stooge for an RF Design Engineer. He assigned me to build and test some Tchebychev 5th order filters using hand wound coils and surface mount capacitors. The coils were wound using 10-32 machine screws as mandrels. Inductor Q was measured with an HP-4342A and found to run nominally around 120 over the frequency range of 110 MHz to 250 MHz. Instructions were to use the capacitors in the provided sample kits. Cap testing per instructions was to be only measuring the value, not worry about Q as time was critical and the caps would have a Q much higher than the inductors anyway.
That turned into a serious problem. While the surface mount caps provided excellent Q at 21.4 MHz (about 450), the NPO material used in the caps ran out of steam at around 90 MHz. It left an indelible lesson, to this day I characterize each part used in a new design.
In the ensuing years, I made it a point to buy parts from manufacturers whose parts were previously vetted. In particular when I see a low cost surface mount NPO material kits, my junk detector alerts.? I find it more economical to buy more expensive parts as the lower cost items often do not work as expected and burn my time.
Chuck WD4HXG
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Re: Boonton Q Meter Thermocouple & Precision Resistor
All of the Boonton notebooks are st the Hewlett Packard archive I don't know how to copy the url on my cell phone but Google found it.?
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-------- Original message -------- From: "Chuck Moore via groups.io" <wd4hxg@...> Date: 8/15/22 5:03 PM (GMT-08:00) Subject: Re: [Test Equipment Design & Construction] Boonton Q Meter Thermocouple & Precision Resistor
On Mon, Aug 15, 2022 at 04:22 PM, Labguy wrote:
https://www.rsp-italy.it/Electronics/Magazines/index.htm
Thank you George. Finding all of Boonton's notes in one spot is a real gem. Regards Chuck WD4HXG
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Re: Making a Q-meter / References etc
Seems odd that they don't compare machines at a series of frequencies from 0.130MHz to 25 MHz, at least to the particular machines capabilities. It reads like they are making news that Q varies with frequency. ?????????????????????????????????? Mikek
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Re: Making a Q-meter / References etc
There is an interesting engineering note from Vishay on the subject of measuring inductance with various pieces of test equipment (including the 4342A) at various frequencies. They quote up to 100% variation in readings on a single test sample (!)
"Frequency Dependance of Inductor Testing and Correlation of Results Between Q Meters and Impedance Meters" (sic)
Google: Vishay 34093
Their conclusion was to stick with the 4342A.
Cheers, George VK2KGG
toggle quoted message
Show quoted text
-----Original Message----- From: [email protected] [mailto: [email protected]] On Behalf Of Jacques Audet Sent: Monday, 15 August 2022 4:34 AM To: [email protected]Subject: Re: [Test Equipment Design & Construction] Making a Q-meter / References etc Thanks for the NPL paper. My Q factor measurement technique is as simple as possible. It only requires amplitude ratios to be measured. No angle measurement is required. Both series and shunt modes connections are supported, as shown in my Excel document. The useful frequency range is below 1 GHz. Of course results will be more precise with a 'professional' type VNA, using two port full mismatch corrections. The user may / should measure S21 at various attenuation levels and see the effect on the computed Q factor. This procedure could be automated too. Regarding 1 pF capacitor accuracy, these may be measured in the series mode with a VNA by measuring S21 and computing the capacitance value. Jacques VE2AZX
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Re: Boonton Q Meter Thermocouple & Precision Resistor
On Mon, Aug 15, 2022 at 04:22 PM, Labguy wrote:
https://www.rsp-italy.it/Electronics/Magazines/index.htm
Thank you George. Finding all of Boonton's notes in one spot is a real gem. Regards Chuck WD4HXG
|
Re: Boonton Q Meter Thermocouple & Precision Resistor
I just had a look at Boonton Radio Corp “The Notebook” Notes 1 to 10. There are many excellent articles on Q-meters, including how to replace the thermocouple in the 260A. ? They can be downloaded from: ? https://www.rsp-italy.it/Electronics/Magazines/index.htm ? ?
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From: [email protected] [mailto:[email protected]] On Behalf Of nigel adams via groups.io Sent: Monday, 15 August 2022 8:58 PM To: [email protected] Subject: Re: [Test Equipment Design & Construction] Boonton Q Meter Thermocouple & Precision Resistor? With all the talk of ‘Q’ meters and CMM’s, those interested might like to take a look here… ?
? John’s excellent pages give some incite into the quality of the UK made products of the time… ? Regards Nigel Adams – Marconi Instruments Heritage Collection. ? ? On Sun, Aug 14, 2022 at 08:31 AM, Chuck Moore wrote: The question was asked previously why the thermcouple heads in the Boonton Q Meters were so fragile and prone to burnout so easily.
<snip> If you look at:
That's Brooke Clarke, who is a member of this list.
<snip> Back to the Q Meter.
The thermocouple is heated by a short length of what is reported to be nichrome wire. The writer at prc68 reports the wire is 37 gauge or 0.0045" in diameter. The nichrome wire heater and the thermocouple both are mounted on the bakelight disc inside the sensor head. and the thermocouple bead is welded to the heater wire.
In looking at a chart which showed various nichrome wire gauges and the expected temperature of the wire when a specified current flows through the wire, 37 gauge Nichrome A wire would reach 1600 degrees F for 1000 milliAmps flowing through the wire.
Looking at the chart found here:
you can see a fairly wide range of temperatures for currents varying from 350 milliAmps (400 degrees) to 1290 milliAmps (2000 degrees F). The reported melting point for Nichrome A wire is 2,552 degrees F. The current to reach 2000 degrees is only 29% over the current reported to be flowing in the precision resistor in the Q Meter.
Ah, so the sense wire gets very hot. I assume that means ambient temperature changes are no so significant, as it's so far above ambient.
I thought I read in the 260-A manual that the RF signal generator only run at 50% of the power that could destroy the thermocouple, implying this would not happen like it did in the 160-A But maybe I got that wrong.
If you examine the scale of Boonton 260's Multiply Meter which is monitoring the current through the nichrome wire, the meter is marked with a red zone that begins at about 5% of the meter scale above the meter scale's "Multiply by 1" mark. It appears that the heater operates at a temperature that is was approaching 63% of the wire's melting point.
Em, I like to design things with a bit more to spare than that! Peter Olin, AI2V (reported to be a silent key) at one time provided repairs and conversions of the 260 Q meter to include sensor head repairs. I also remember that one conversion of the unit led to the vacuum tubes being replaced with solid state active devices. From what I could determine most conversions were driven by the lack of availability of the BR535 vacuum tube (triode) used in the integral AC VTVM.? (I will repeat what I stated pre- viously, the BR535 was a hand selected triode. A popular triode of the period (I forget the industry part number for the tube) was purchased by Boonton and each tube was tested for use in the Q Meter. Peter told me that culling was dictated by an abrupt change in input impedance of the tube at 1 MHz. Apparently there was a relatively frequent production error in manufacturing the tube that caused the perturbation and Boonton's solution was to cull tubes which presented with the undesired characteristic.
Another piece of information from my notes on the box is the resistors R203 and R204 in the leads to the "Multiply by" meter are hand picked at the time of installation of the thermocouple head. Apparently the output voltage slope of the thermcouples varied and to compensate for the delta between units, the resistor values were adjusted. Values generally were between 30 ohm and 65 ohm. Equal value resistors were used in each lead. The capacitors were in place to attenuate RF that might couple into the sensitive "Multiply by" meter. The typical 0.01 uF value was chosen for service.
Many of the older units have a General Electric voltage stablilizer block mounted on the floor of the box. In the last 20 years each one I encountered either had failed or was in the process of failing. The devices are enclosed in a stamped metal shell and filled with a 'GOO' that makes a mess when the unit overheats. The GE boxes were there to address line voltage fluctuations. Given the stench they made when going up in smoke, I pulled the stabilizers out and use an external UPS to provide well regulated AC power.
Please let me know if you notice any of the above info is in error and also of any additions you might make.
Regards
Chuck WD4HXG
Thank you. Your comments certainly help understand why the things burn out so easily.
How does one know if the thermocouple assembly is faulty? I ask this from the view of a person that has bought a supposedly working 160-A from eBay from a seller with a rather poor feedback. The attraction to the auction was the unit appears in good physical shape and that the shipping charges were less than $30 from the USA to the UK. I don't yet have the meter, but would like to know how to run some checks when it arrives. I do have a couple of Boonton Q standard inductors. One covers 50 kHz to 150 kHz and the other 150 kHz to 450 kHz.
Dave
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Re: Standard capacitors down to 1 fF
The thickness of the plate will be as relevant as the hole size.
Ken g8beq
On 15/08/2022 14:48, Kuba Ober via
groups.io wrote:
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Today, I’d probably run the scenario in an EM
simulator and get the capacitance that way. But there probably
is some theoretical formula for this, perhaps with some
experimentally-derived tweaks baked in. Even if there is vacuum
or an inert gas in the can, such capacitor standards should be
amenable to homebrewing with good results. ? The geometry of
this design is inherently accurate and with some investigation
of “how they did it”, should be quite reproducible - perhaps
with even better results thanks to better modeling tools today,
and all the low cost CAM for lead forming and such. If someone
asked me to make a center plate, I’d just order a SMT stencil
with a suitable singular circular hole in it. These are cut way
more accurately than what can be done in a low-brow home
workshop.?
Cheers, Kuba
15 aug. 2022 kl. 6:39 fm skrev Dr. David
Kirkby, Kirkby Microwave Ltd
<drkirkby@...>:
?I see a General Radio 0.01 pF 0.03% capacitor on
eBay today
(image attached, as eBay links soon disappear).
These use 3 terminals, not 4. In the case of the 1 fF, 10
fF, 100 fF and 1 pF values, there are two capacitor plates
with a grounded plate between them. The size of the hole in
the plate determines the capacitance.
I wonder how one goes about determine the size of the hole?
I'm interested if I could make something like this and put
it on my Agilent 4284A and 4285A LCR meters. I have no idea
what I would trust the mot - the LCR meter or my homemade
capacitor. Both LCR meters are outside their calibration
period, but both were calibrated within the last 5 years by
Keysight, and have been in my possession since they were
calibrated.
Dave

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Re: Standard capacitors down to 1 fF
I have made some small input caps using Rogers Duroid 5880 Teflon PCB. Using a paper punch I punched a 0.26" circle and a 0.133" circle and soldered wire on. ?I measured on a DE5000, by putting a 6pf cap on the measures 6.04pf add the 0.26" diy cap and get 7.19pf thus 0.85pf. In the 0.133" diy cap, total was 6.32pf - 6.04pf =0.28pf. ?The Dissipation factor of the 0.28 diy cap swings between 0.000 and 0.001, not all that great. In practice the punch leaves a lip on one side, sanding the lip off reduces the copper on that side to about 0.1", the other side is a bit rounded so you could get more decrease in capacitance if you sanded the edge. But you could just take a file or Dremel and start reducing area of the pcb further. ?Just info for exploration, I don't know how you would characterize it
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Re: Standard capacitors down to 1 fF
Today, I’d probably run the scenario in an EM simulator and get the capacitance that way. But there probably is some theoretical formula for this, perhaps with some experimentally-derived tweaks baked in. Even if there is vacuum or an inert gas in the can, such capacitor standards should be amenable to homebrewing with good results. ? The geometry of this design is inherently accurate and with some investigation of “how they did it”, should be quite reproducible - perhaps with even better results thanks to better modeling tools today, and all the low cost CAM for lead forming and such. If someone asked me to make a center plate, I’d just order a SMT stencil with a suitable singular circular hole in it. These are cut way more accurately than what can be done in a low-brow home workshop.?
Cheers, Kuba
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15 aug. 2022 kl. 6:39 fm skrev Dr. David Kirkby, Kirkby Microwave Ltd <drkirkby@...>:
?I see a General Radio 0.01 pF 0.03% capacitor on eBay today (image attached, as eBay links soon disappear).
These use 3 terminals, not 4. In the case of the 1 fF, 10 fF, 100 fF and 1 pF values, there are two capacitor plates with a grounded plate between them. The size of the hole in the plate determines the capacitance.
I wonder how one goes about determine the size of the hole? I'm interested if I could make something like this and put it on my Agilent 4284A and 4285A LCR meters. I have no idea what I would trust the mot - the LCR meter or my homemade capacitor. Both LCR meters are outside their calibration period, but both were calibrated within the last 5 years by Keysight, and have been in my possession since they were calibrated.
Dave

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Re: Boonton Q Meter Thermocouple & Precision Resistor
Dave
The general test for the heater element is to measure the DC Resistance. It is reported to be around 0.2 to 0.3 Ohms. Since the typical failure mode is burn out, a positive continuity reading is usually regarded as proof the heater is intact and infinite resistance is considered the failure mode.
When I first encountered a Boonton 260 circa 1980, I was told to never place an ohmmeter across the terminals of the thermocouple due to its fragility. Rather I could use a power supply set to current limit at 500 milliAmps and measure the voltage output. If the thermocouple produced a voltage then it was considered ok.
As far as the susceptibility of the thermocouple being blown, Peter (AI2V) explained that the later units produced in the 260 line were changed and the thermocouples were much less likely to fail. He did not elaborate on what change/s was/were made but said that if a person found a unit working today, it most likely would be a model with the later thermocouple design. Apparently the designs made before the change to harden the sensor were much more fragile than I realized.
I have a couple of the 160's in the shed and intend to pull them out to see if I can (1) access the thermocouple assemblies without destroying the glass covering used to seal the sensor heads and (2) to determine how realistic it is to expect to be able to repair a unit.
I read Brookes notes about his attempt to repair the sensor. It was not clear if his repair used the same gauges of wire for the thermocouple and heater as the original design. He mentioned he had difficulty with the tracking of the readout on the "Multiply by" meter which is what the resistors in the leads of the Multiply by" resistor were supposed to adjust. While there was some slight variance between sensor heads, the meter movement used for the "Multiply by" values varied and the combination of the sensor head and meter variances were addressed using the led to the custom values of the two resistors in the thermocouple-meter path.
I never imagined that such a low power would heat even a small length of fine wire to such high temperatures. The chart showing the temperatures vs current? were an eye opener. It sure puts into perspective what 20 milliWatts can do with the right conditions.
Regards
Chuck
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Re: Boonton Q Meter Thermocouple & Precision Resistor
With all the talk of ‘Q’ meters and CMM’s, those interested might like to take a look here… ? ? John’s excellent pages give some incite into the quality of the UK made products of the time… ? Regards Nigel Adams – Marconi Instruments Heritage Collection. ?
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From: [email protected] <[email protected]> On Behalf Of Dr. David Kirkby, Kirkby Microwave Ltd Sent: 15 August 2022 10:09 To: [email protected] Subject: Re: [Test Equipment Design & Construction] Boonton Q Meter Thermocouple & Precision Resistor? On Sun, Aug 14, 2022 at 08:31 AM, Chuck Moore wrote: The question was asked previously why the thermcouple heads in the Boonton Q Meters were so fragile and prone to burnout so easily.
<snip> If you look at:
That's Brooke Clarke, who is a member of this list.
<snip> Back to the Q Meter.
The thermocouple is heated by a short length of what is reported to be nichrome wire. The writer at prc68 reports the wire is 37 gauge or 0.0045" in diameter. The nichrome wire heater and the thermocouple both are mounted on the bakelight disc inside the sensor head. and the thermocouple bead is welded to the heater wire.
In looking at a chart which showed various nichrome wire gauges and the expected temperature of the wire when a specified current flows through the wire, 37 gauge Nichrome A wire would reach 1600 degrees F for 1000 milliAmps flowing through the wire.
Looking at the chart found here:
you can see a fairly wide range of temperatures for currents varying from 350 milliAmps (400 degrees) to 1290 milliAmps (2000 degrees F). The reported melting point for Nichrome A wire is 2,552 degrees F. The current to reach 2000 degrees is only 29% over the current reported to be flowing in the precision resistor in the Q Meter.
Ah, so the sense wire gets very hot. I assume that means ambient temperature changes are no so significant, as it's so far above ambient.
I thought I read in the 260-A manual that the RF signal generator only run at 50% of the power that could destroy the thermocouple, implying this would not happen like it did in the 160-A But maybe I got that wrong.
If you examine the scale of Boonton 260's Multiply Meter which is monitoring the current through the nichrome wire, the meter is marked with a red zone that begins at about 5% of the meter scale above the meter scale's "Multiply by 1" mark. It appears that the heater operates at a temperature that is was approaching 63% of the wire's melting point.
Em, I like to design things with a bit more to spare than that! Peter Olin, AI2V (reported to be a silent key) at one time provided repairs and conversions of the 260 Q meter to include sensor head repairs. I also remember that one conversion of the unit led to the vacuum tubes being replaced with solid state active devices. From what I could determine most conversions were driven by the lack of availability of the BR535 vacuum tube (triode) used in the integral AC VTVM.? (I will repeat what I stated pre- viously, the BR535 was a hand selected triode. A popular triode of the period (I forget the industry part number for the tube) was purchased by Boonton and each tube was tested for use in the Q Meter. Peter told me that culling was dictated by an abrupt change in input impedance of the tube at 1 MHz. Apparently there was a relatively frequent production error in manufacturing the tube that caused the perturbation and Boonton's solution was to cull tubes which presented with the undesired characteristic.
Another piece of information from my notes on the box is the resistors R203 and R204 in the leads to the "Multiply by" meter are hand picked at the time of installation of the thermocouple head. Apparently the output voltage slope of the thermcouples varied and to compensate for the delta between units, the resistor values were adjusted. Values generally were between 30 ohm and 65 ohm. Equal value resistors were used in each lead. The capacitors were in place to attenuate RF that might couple into the sensitive "Multiply by" meter. The typical 0.01 uF value was chosen for service.
Many of the older units have a General Electric voltage stablilizer block mounted on the floor of the box. In the last 20 years each one I encountered either had failed or was in the process of failing. The devices are enclosed in a stamped metal shell and filled with a 'GOO' that makes a mess when the unit overheats. The GE boxes were there to address line voltage fluctuations. Given the stench they made when going up in smoke, I pulled the stabilizers out and use an external UPS to provide well regulated AC power.
Please let me know if you notice any of the above info is in error and also of any additions you might make.
Regards
Chuck WD4HXG
Thank you. Your comments certainly help understand why the things burn out so easily.
How does one know if the thermocouple assembly is faulty? I ask this from the view of a person that has bought a supposedly working 160-A from eBay from a seller with a rather poor feedback. The attraction to the auction was the unit appears in good physical shape and that the shipping charges were less than $30 from the USA to the UK. I don't yet have the meter, but would like to know how to run some checks when it arrives. I do have a couple of Boonton Q standard inductors. One covers 50 kHz to 150 kHz and the other 150 kHz to 450 kHz.
Dave
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Re: Standard capacitors down to 1 fF
On Mon, Aug 15, 2022 at 03:39 AM, Dr. David Kirkby, Kirkby Microwave Ltd wrote:
I see a General Radio 0.01 pF 0.03% capacitor on eBay today
Oops, it's 0.3%, not 0.03%. Still quite impressive!
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