Greetings,
I did fix my Test 04 Fail 44 problem with indispensable help from George Kerber who had the same problem, he fixed his, then sent me images and voltage references. I get an email about this problem at least once a month, so I figured I'd post my results here so people can find the information faster.
*** WARNING *** Before I go any further, ALWAYS be sure to have a fan blowing on the main hybrid board when the case is off and the scope is powered up! You can easily destroy your scope if you don't! The case forces airflow over the hybrids which does not happen with the case is off. I know most of you know this, but I figure saying it one more time can't hurt... :-)
THE SHORT (QUICK) ANSWER:
If you want the short answer, you need to look at the A5 Control Board DAC and surrounding resistor network. My problem was leaky SMT electrolytics and one open resistor in the DAC's reference voltage divider. George Kerber had two open resistors and he replaced his DAC, but found out later that his DAC was fine.
THE LONG ANSWER:
My first problem was getting the right schematics, which I actually did not obtain until after I fixed the scope. George Kerber emailed me about the problem and furnished me with partial images of the correct schematics for the area of the A5 Control board I needed to troubleshoot. The 2465 I have has a surface mount version of the A5 Control board, not the DIP version, but unfortunately the schematics in the 2465 manual are for the DIP version only... Go figure. The correct schematic for the SMT A5 Control board is not even in any version/revision of the 2465 manuals! I can't even begin to tell you how frustrating this was and how long it took me to find someone who knew this little bit of information. You have to get the 2445B/2455B service manual #070-6862-00. I found a source on ebay of a company in Greece that makes very high quality physical manual reproductions, as well as CD's with the manuals in PDF format. It was well worth it, the quality is excellent, and I highly recommend you get a copy if you are fixing you own scope. Here is a link to their web site:
Initial troubleshooting, via the flowcharts in the manual, indicated my problem was either the DAC on the A5 Control board, or the downstream hybrid (can't remember which one exactly, Vert Amp I think.) I had never done SMT soldering before so I was hoping it was not the DAC, but then again I didn't want to pay for a replacement hybrid either. My solution came in the form of an email from George Kerber who had a similar problem. He had replaced his DAC and two resistors in the DAC bias voltage divider, and he sent me correct voltage readings for the whole bias circuit (as well as a partial schematic for that part of the circuit.) What I found was one open resistor, and when I jumped it temporarily with a 1/4 watt resistor of the correct value, the whole scope started working! So that was it, one open resistor in the DAC bias circuit and 4 leaky caps!
Order of Events:
1. Initial symptoms: Display jittering, squashing down to about half size, and one day the display quit all together.
2. Upon initial inspection I found leaky surface mount electrolytics (4 of them) on the SMT A5 Control board. People on the forum said there was a span of time where "crap caps" hand been made. Everyone seemed to say "yeah, those bad caps again..."
3. I finally figured out that the front panel was telling me something with the lights during start up. Once I had the service manual (2465 with wrong A5 schematic), I could follow the troubleshooting charts to reveal several possible problems.
4. While following the troubleshooting charts, I adjusted the Grid Bias (R1878 I think) *just slightly* and my display came back! It was over-driven of course, but now at least I could see the error message someplace other than the front panel indicators.
5. This is where the repair sat idle for several months. I could not find the proper schematics for the SMT board, so I could not determine part placement or make any kind of measurements since my board did not match the schematics. I had ordered a new DAC and caps from DigiKey, but they were just sitting there as I was too nervous about doing the SMT work. Also, I did not know for sure that the DAC was actually bad, and I did not want to replace it if it was not faulty.
6. I received the email from George Kerber. This is what literally saved my scope! He sent me voltage readings for the entire DAC reference voltage divider network, as well as an image of the schematic for the DAC circuit on the SMT A5 Control board. Now I could troubleshoot!
7. I started taking voltage measurements and found an open resistor! I jumped the open SMT resistor with a normal size standard 1/4 watt resistor of the correct value and the scope started working! Moment of revelation! The resistor for me was R2013, 10.0k. It was open. There is no way it could be that simple! I don't have that kind of luck.
8. I ordered every value of resistor in the DAC bias network since the acid from the SMT caps had leaked on to other components and could have easily caused the failure I had. Two of the caps sit right above the DAC in the normal orientation of the scope. Cleanup was a pain in the !@#.
9. During the downtime on the repair, before I received George Kerber's email, I did manage to read up on SMT soldering and common rework procedures. Everything was making me nervous until I found a web site that changed everything for me! See my notes below about SMT rework.
10. All parts received, it was time to fix this puppy. First I removed the leaky caps and open resistor. Then I cleaned the heck out of the board as best I could, being careful not to lift any pads or traces.
11. After replacing the caps and resistor, I did the DAC cal procedure according to the manual.
12. Because I had tweaked the Grid Bias, I went ahead and did most of the display calibration, up till the point where a sig-gen is needed (I don't have one.)
13. Buttoned it up and tested it.
Here are the notes and voltage references sent to me by George Kerber:
***
Here are the voltage measurements (reference to ground) at the DAC pins:
DAC Pin 14 = 0.151V DAC Pin 15 = 0.147V
More voltages:
Voltage drop across R2013 (10K) = 8.82V Voltage drop across R2016 (10K) = 1.02V Voltage drop across R2011 (4.75K) = 0.639V Voltage drop across R2014 (221K) = 7.97V Voltage drop across R2015 (82.5K) = 8.18V
Also, the sum of the complementary DAC currents (+I + -I) through R2520 (681 ohm) & R2521 (681 ohm) produces a fixed voltage of +1.36V at the positive terminal of C2420. This voltage is constant and independent of DAC digital code. If the DAC reference is not correct, this voltage will not be +1.36V.
***
SMT Rework Notes:
If you work with SMT, I strongly recommend ChipQik or something similar. It's a way to removed solder at low temperature by mixing their product with the solder to be removed. Basically it lowers the melting point of the solder to be way below normal, so you can work at a lower temperature to removed just the parts you want, without affecting the surrounding components. It made it possible for me to fix the SMT board. Check out this site:
I suggest you read all the info, the technical papers, and the removal/solder processes. Here is the removal process link since it's kind of hard to find on their site:
The air bath was the major part of the process that really made the difference. You remove your parts without a soldering iron! When you are done, the removal is so clean you can't believe it! It also makes soldering in the new parts very easy, and helps prevent stress on the parts and board. Their are other benefits as well, so check out the site and read their white papers.
I can't afford any of their products right now (I wish I could.) I can, however, follow their procedures. I made my own circuit board stand from 13" joist hangers and a few other parts I found at Lowes. I used my Makita heat gun for the air bath. To set the temperature I turned on my heat gun and noted the setting (it has a dial with numbers 1 to 5... not very handy when you need a temperature.) Then I used an oven thermometer to find the height above the heat gun where the temp was 150C (302F.) This worked very well for me. I had bought ChipQik from DigiKey before I knew about Zeph's products, but either way the stuff is kind of expensive, but well worth it!!
Anyway, that's pretty much it, I hope it helps. Let me know if you have any other questions.
Matthew
|
Hi to everyone. I'm a newby to this forum. I recently got a 2465B that was not working. It was no trace at all. After reading almost all the posts about this issue i finally get my hands on job and found that A5 board had the 4 leaking caps (not that bad, really)and that R2013 was open. As soon as i replaced the 4 caps and R2013 and clened the board, the scope started working normally. However, after some days passed, it started to give me the fault message "Test 05 Fail 24", while running the startup test routines. I have read many posts about this kind of message and all of them tells me that the problem is probably "still" in the resistor network of DAC reference on A5 board... Also i didi read that this problem may be caused by some ripple in the power supply... I found this post interesting, because it relates a very similar problem to mine and because it has some measures taken on pins 14 and 15 of the DAC IC and also at the positive terminal of C2420. Also there were taken measures of the drop voltage across some resistors of the DAC reference network, so i compared this values with the ones i got. I managed to control the DAC reference so that voltages at pins 14/15 of DAC are:
DAC Pin 14 = 0.151V DAC Pin 15 = 0.147V
Voltage at positive terminal of C2420 is: +1.38V (slightly above the +1.36V - I dont know if this is really important...)
About the drop voltage across resistors network i got some slightly different values in R2011 and R2014. All the other were similar.
Voltage drop across R2013 (10K) = 8.82V Voltage drop across R2016 (10K) = 1.02V Voltage drop across R2011 (4.75K) = 0.642V (not 0.639V) Voltage drop across R2014 (221K) = 8.00V (not 7.97V) Voltage drop across R2015 (82.5K) = 8.18V
I think that this slightly different values wouldn't cause this issue, so i'm going to replace all the caps in P.Supply, because i found some ripple in voltages +5V and -18V.
Does anyone had experienced this issue and have some tips that could help?
Thansk,
CArlos Silva
toggle quoted message
Show quoted text
--- In TekScopes@..., "Matthew Hagerty" <matthew@...> wrote: Greetings,
I did fix my Test 04 Fail 44 problem with indispensable help from George Kerber who had the same problem, he fixed his, then sent me images and voltage references. I get an email about this problem at least once a month, so I figured I'd post my results here so people can find the information faster.
*** WARNING *** Before I go any further, ALWAYS be sure to have a fan blowing on the main hybrid board when the case is off and the scope is powered up! You can easily destroy your scope if you don't! The case forces airflow over the hybrids which does not happen with the case is off. I know most of you know this, but I figure saying it one more time can't hurt... :-)
THE SHORT (QUICK) ANSWER:
If you want the short answer, you need to look at the A5 Control Board DAC and surrounding resistor network. My problem was leaky SMT electrolytics and one open resistor in the DAC's reference voltage divider. George Kerber had two open resistors and he replaced his DAC, but found out later that his DAC was fine.
THE LONG ANSWER:
My first problem was getting the right schematics, which I actually did not obtain until after I fixed the scope. George Kerber emailed me about the problem and furnished me with partial images of the correct schematics for the area of the A5 Control board I needed to troubleshoot. The 2465 I have has a surface mount version of the A5 Control board, not the DIP version, but unfortunately the schematics in the 2465 manual are for the DIP version only... Go figure. The correct schematic for the SMT A5 Control board is not even in any version/revision of the 2465 manuals! I can't even begin to tell you how frustrating this was and how long it took me to find someone who knew this little bit of information. You have to get the 2445B/2455B service manual #070-6862-00. I found a source on ebay of a company in Greece that makes very high quality physical manual reproductions, as well as CD's with the manuals in PDF format. It was well worth it, the quality is excellent, and I highly recommend you get a copy if you are fixing you own scope. Here is a link to their web site:
Initial troubleshooting, via the flowcharts in the manual, indicated my problem was either the DAC on the A5 Control board, or the downstream hybrid (can't remember which one exactly, Vert Amp I think.) I had never done SMT soldering before so I was hoping it was not the DAC, but then again I didn't want to pay for a replacement hybrid either. My solution came in the form of an email from George Kerber who had a similar problem. He had replaced his DAC and two resistors in the DAC bias voltage divider, and he sent me correct voltage readings for the whole bias circuit (as well as a partial schematic for that part of the circuit.) What I found was one open resistor, and when I jumped it temporarily with a 1/4 watt resistor of the correct value, the whole scope started working! So that was it, one open resistor in the DAC bias circuit and 4 leaky caps!
Order of Events:
1. Initial symptoms: Display jittering, squashing down to about half size, and one day the display quit all together.
2. Upon initial inspection I found leaky surface mount electrolytics (4 of them) on the SMT A5 Control board. People on the forum said there was a span of time where "crap caps" hand been made. Everyone seemed to say "yeah, those bad caps again..."
3. I finally figured out that the front panel was telling me something with the lights during start up. Once I had the service manual (2465 with wrong A5 schematic), I could follow the troubleshooting charts to reveal several possible problems.
4. While following the troubleshooting charts, I adjusted the Grid Bias (R1878 I think) *just slightly* and my display came back! It was over-driven of course, but now at least I could see the error message someplace other than the front panel indicators.
5. This is where the repair sat idle for several months. I could not find the proper schematics for the SMT board, so I could not determine part placement or make any kind of measurements since my board did not match the schematics. I had ordered a new DAC and caps from DigiKey, but they were just sitting there as I was too nervous about doing the SMT work. Also, I did not know for sure that the DAC was actually bad, and I did not want to replace it if it was not faulty.
6. I received the email from George Kerber. This is what literally saved my scope! He sent me voltage readings for the entire DAC reference voltage divider network, as well as an image of the schematic for the DAC circuit on the SMT A5 Control board. Now I could troubleshoot!
7. I started taking voltage measurements and found an open resistor! I jumped the open SMT resistor with a normal size standard 1/4 watt resistor of the correct value and the scope started working! Moment of revelation! The resistor for me was R2013, 10.0k. It was open. There is no way it could be that simple! I don't have that kind of luck.
8. I ordered every value of resistor in the DAC bias network since the acid from the SMT caps had leaked on to other components and could have easily caused the failure I had. Two of the caps sit right above the DAC in the normal orientation of the scope. Cleanup was a pain in the !@#.
9. During the downtime on the repair, before I received George Kerber's email, I did manage to read up on SMT soldering and common rework procedures. Everything was making me nervous until I found a web site that changed everything for me! See my notes below about SMT rework.
10. All parts received, it was time to fix this puppy. First I removed the leaky caps and open resistor. Then I cleaned the heck out of the board as best I could, being careful not to lift any pads or traces.
11. After replacing the caps and resistor, I did the DAC cal procedure according to the manual.
12. Because I had tweaked the Grid Bias, I went ahead and did most of the display calibration, up till the point where a sig-gen is needed (I don't have one.)
13. Buttoned it up and tested it.
Here are the notes and voltage references sent to me by George Kerber:
***
Here are the voltage measurements (reference to ground) at the DAC pins:
DAC Pin 14 = 0.151V DAC Pin 15 = 0.147V
More voltages:
Voltage drop across R2013 (10K) = 8.82V Voltage drop across R2016 (10K) = 1.02V Voltage drop across R2011 (4.75K) = 0.639V Voltage drop across R2014 (221K) = 7.97V Voltage drop across R2015 (82.5K) = 8.18V
Also, the sum of the complementary DAC currents (+I + -I) through R2520 (681 ohm) & R2521 (681 ohm) produces a fixed voltage of +1.36V at the positive terminal of C2420. This voltage is constant and independent of DAC digital code. If the DAC reference is not correct, this voltage will not be +1.36V.
***
SMT Rework Notes:
If you work with SMT, I strongly recommend ChipQik or something similar. It's a way to removed solder at low temperature by mixing their product with the solder to be removed. Basically it lowers the melting point of the solder to be way below normal, so you can work at a lower temperature to removed just the parts you want, without affecting the surrounding components. It made it possible for me to fix the SMT board. Check out this site:
I suggest you read all the info, the technical papers, and the removal/solder processes. Here is the removal process link since it's kind of hard to find on their site:
The air bath was the major part of the process that really made the difference. You remove your parts without a soldering iron! When you are done, the removal is so clean you can't believe it! It also makes soldering in the new parts very easy, and helps prevent stress on the parts and board. Their are other benefits as well, so check out the site and read their white papers.
I can't afford any of their products right now (I wish I could.) I can, however, follow their procedures. I made my own circuit board stand from 13" joist hangers and a few other parts I found at Lowes. I used my Makita heat gun for the air bath. To set the temperature I turned on my heat gun and noted the setting (it has a dial with numbers 1 to 5... not very handy when you need a temperature.) Then I used an oven thermometer to find the height above the heat gun where the temp was 150C (302F.) This worked very well for me. I had bought ChipQik from DigiKey before I knew about Zeph's products, but either way the stuff is kind of expensive, but well worth it!!
Anyway, that's pretty much it, I hope it helps. Let me know if you have any other questions.
Matthew
|
Hi Carlos,
Check my message 45699 and compare your results.
Regards
Gerald
VK3GJM
toggle quoted message
Show quoted text
--- In TekScopes@..., "carlossilva698" <carlos.a.silva@...> wrote: Hi to everyone. I'm a newby to this forum. I recently got a 2465B that was not working. It was no trace at all. After reading almost all the posts about this issue i finally get my hands on job and found that A5 board had the 4 leaking caps (not that bad, really)and that R2013 was open. As soon as i replaced the 4 caps and R2013 and clened the board, the scope started working normally. However, after some days passed, it started to give me the fault message "Test 05 Fail 24", while running the startup test routines. I have read many posts about this kind of message and all of them tells me that the problem is probably "still" in the resistor network of DAC reference on A5 board... Also i didi read that this problem may be caused by some ripple in the power supply... I found this post interesting, because it relates a very similar problem to mine and because it has some measures taken on pins 14 and 15 of the DAC IC and also at the positive terminal of C2420. Also there were taken measures of the drop voltage across some resistors of the DAC reference network, so i compared this values with the ones i got. I managed to control the DAC reference so that voltages at pins 14/15 of DAC are:
DAC Pin 14 = 0.151V DAC Pin 15 = 0.147V
Voltage at positive terminal of C2420 is: +1.38V (slightly above the +1.36V - I dont know if this is really important...)
About the drop voltage across resistors network i got some slightly different values in R2011 and R2014. All the other were similar.
Voltage drop across R2013 (10K) = 8.82V Voltage drop across R2016 (10K) = 1.02V Voltage drop across R2011 (4.75K) = 0.642V (not 0.639V) Voltage drop across R2014 (221K) = 8.00V (not 7.97V) Voltage drop across R2015 (82.5K) = 8.18V
I think that this slightly different values wouldn't cause this issue, so i'm going to replace all the caps in P.Supply, because i found some ripple in voltages +5V and -18V.
Does anyone had experienced this issue and have some tips that could help?
Thansk,
CArlos Silva
--- In TekScopes@..., "Matthew Hagerty" <matthew@> wrote:
Greetings,
I did fix my Test 04 Fail 44 problem with indispensable help from George Kerber who had the same problem, he fixed his, then sent me images and voltage references. I get an email about this problem at least once a month, so I figured I'd post my results here so people can find the information faster.
*** WARNING *** Before I go any further, ALWAYS be sure to have a fan blowing on the main hybrid board when the case is off and the scope is powered up! You can easily destroy your scope if you don't! The case forces airflow over the hybrids which does not happen with the case is off. I know most of you know this, but I figure saying it one more time can't hurt... :-)
THE SHORT (QUICK) ANSWER:
If you want the short answer, you need to look at the A5 Control Board DAC and surrounding resistor network. My problem was leaky SMT electrolytics and one open resistor in the DAC's reference voltage divider. George Kerber had two open resistors and he replaced his DAC, but found out later that his DAC was fine.
THE LONG ANSWER:
My first problem was getting the right schematics, which I actually did not obtain until after I fixed the scope. George Kerber emailed me about the problem and furnished me with partial images of the correct schematics for the area of the A5 Control board I needed to troubleshoot. The 2465 I have has a surface mount version of the A5 Control board, not the DIP version, but unfortunately the schematics in the 2465 manual are for the DIP version only... Go figure. The correct schematic for the SMT A5 Control board is not even in any version/revision of the 2465 manuals! I can't even begin to tell you how frustrating this was and how long it took me to find someone who knew this little bit of information. You have to get the 2445B/2455B service manual #070-6862-00. I found a source on ebay of a company in Greece that makes very high quality physical manual reproductions, as well as CD's with the manuals in PDF format. It was well worth it, the quality is excellent, and I highly recommend you get a copy if you are fixing you own scope. Here is a link to their web site:
Initial troubleshooting, via the flowcharts in the manual, indicated my problem was either the DAC on the A5 Control board, or the downstream hybrid (can't remember which one exactly, Vert Amp I think.) I had never done SMT soldering before so I was hoping it was not the DAC, but then again I didn't want to pay for a replacement hybrid either. My solution came in the form of an email from George Kerber who had a similar problem. He had replaced his DAC and two resistors in the DAC bias voltage divider, and he sent me correct voltage readings for the whole bias circuit (as well as a partial schematic for that part of the circuit.) What I found was one open resistor, and when I jumped it temporarily with a 1/4 watt resistor of the correct value, the whole scope started working! So that was it, one open resistor in the DAC bias circuit and 4 leaky caps!
Order of Events:
1. Initial symptoms: Display jittering, squashing down to about half size, and one day the display quit all together.
2. Upon initial inspection I found leaky surface mount electrolytics (4 of them) on the SMT A5 Control board. People on the forum said there was a span of time where "crap caps" hand been made. Everyone seemed to say "yeah, those bad caps again..."
3. I finally figured out that the front panel was telling me something with the lights during start up. Once I had the service manual (2465 with wrong A5 schematic), I could follow the troubleshooting charts to reveal several possible problems.
4. While following the troubleshooting charts, I adjusted the Grid Bias (R1878 I think) *just slightly* and my display came back! It was over-driven of course, but now at least I could see the error message someplace other than the front panel indicators.
5. This is where the repair sat idle for several months. I could not find the proper schematics for the SMT board, so I could not determine part placement or make any kind of measurements since my board did not match the schematics. I had ordered a new DAC and caps from DigiKey, but they were just sitting there as I was too nervous about doing the SMT work. Also, I did not know for sure that the DAC was actually bad, and I did not want to replace it if it was not faulty.
6. I received the email from George Kerber. This is what literally saved my scope! He sent me voltage readings for the entire DAC reference voltage divider network, as well as an image of the schematic for the DAC circuit on the SMT A5 Control board. Now I could troubleshoot!
7. I started taking voltage measurements and found an open resistor! I jumped the open SMT resistor with a normal size standard 1/4 watt resistor of the correct value and the scope started working! Moment of revelation! The resistor for me was R2013, 10.0k. It was open. There is no way it could be that simple! I don't have that kind of luck.
8. I ordered every value of resistor in the DAC bias network since the acid from the SMT caps had leaked on to other components and could have easily caused the failure I had. Two of the caps sit right above the DAC in the normal orientation of the scope. Cleanup was a pain in the !@#.
9. During the downtime on the repair, before I received George Kerber's email, I did manage to read up on SMT soldering and common rework procedures. Everything was making me nervous until I found a web site that changed everything for me! See my notes below about SMT rework.
10. All parts received, it was time to fix this puppy. First I removed the leaky caps and open resistor. Then I cleaned the heck out of the board as best I could, being careful not to lift any pads or traces.
11. After replacing the caps and resistor, I did the DAC cal procedure according to the manual.
12. Because I had tweaked the Grid Bias, I went ahead and did most of the display calibration, up till the point where a sig-gen is needed (I don't have one.)
13. Buttoned it up and tested it.
Here are the notes and voltage references sent to me by George Kerber:
***
Here are the voltage measurements (reference to ground) at the DAC pins:
DAC Pin 14 = 0.151V DAC Pin 15 = 0.147V
More voltages:
Voltage drop across R2013 (10K) = 8.82V Voltage drop across R2016 (10K) = 1.02V Voltage drop across R2011 (4.75K) = 0.639V Voltage drop across R2014 (221K) = 7.97V Voltage drop across R2015 (82.5K) = 8.18V
Also, the sum of the complementary DAC currents (+I + -I) through R2520 (681 ohm) & R2521 (681 ohm) produces a fixed voltage of +1.36V at the positive terminal of C2420. This voltage is constant and independent of DAC digital code. If the DAC reference is not correct, this voltage will not be +1.36V.
***
SMT Rework Notes:
If you work with SMT, I strongly recommend ChipQik or something similar. It's a way to removed solder at low temperature by mixing their product with the solder to be removed. Basically it lowers the melting point of the solder to be way below normal, so you can work at a lower temperature to removed just the parts you want, without affecting the surrounding components. It made it possible for me to fix the SMT board. Check out this site:
I suggest you read all the info, the technical papers, and the removal/solder processes. Here is the removal process link since it's kind of hard to find on their site:
The air bath was the major part of the process that really made the difference. You remove your parts without a soldering iron! When you are done, the removal is so clean you can't believe it! It also makes soldering in the new parts very easy, and helps prevent stress on the parts and board. Their are other benefits as well, so check out the site and read their white papers.
I can't afford any of their products right now (I wish I could.) I can, however, follow their procedures. I made my own circuit board stand from 13" joist hangers and a few other parts I found at Lowes. I used my Makita heat gun for the air bath. To set the temperature I turned on my heat gun and noted the setting (it has a dial with numbers 1 to 5... not very handy when you need a temperature.) Then I used an oven thermometer to find the height above the heat gun where the temp was 150C (302F.) This worked very well for me. I had bought ChipQik from DigiKey before I knew about Zeph's products, but either way the stuff is kind of expensive, but well worth it!!
Anyway, that's pretty much it, I hope it helps. Let me know if you have any other questions.
Matthew
|
Hi, As it was told in my last post, i did replaced all the caps in the P.Supply, however, the error message "Test 05 Fail 24" at startup still remains, so i guess that some other resistor(s) of the DAC reference network maybe out of specs (i didn't took them off the board, so i can't be sure). I will replace them all. As far as i know this are precision resistors, but i dont know what's their tolerance (in %).Does any one that maybe have done this job before knows what is the tolerance for this components, in %? Could it be 0,25%?
Thanks,
Carlos Silva
toggle quoted message
Show quoted text
--- In TekScopes@..., "carlossilva698" <carlos.a.silva@...> wrote: Hi to everyone. I'm a newby to this forum. I recently got a 2465B that was not working. It was no trace at all. After reading almost all the posts about this issue i finally get my hands on job and found that A5 board had the 4 leaking caps (not that bad, really)and that R2013 was open. As soon as i replaced the 4 caps and R2013 and clened the board, the scope started working normally. However, after some days passed, it started to give me the fault message "Test 05 Fail 24", while running the startup test routines. I have read many posts about this kind of message and all of them tells me that the problem is probably "still" in the resistor network of DAC reference on A5 board... Also i didi read that this problem may be caused by some ripple in the power supply... I found this post interesting, because it relates a very similar problem to mine and because it has some measures taken on pins 14 and 15 of the DAC IC and also at the positive terminal of C2420. Also there were taken measures of the drop voltage across some resistors of the DAC reference network, so i compared this values with the ones i got. I managed to control the DAC reference so that voltages at pins 14/15 of DAC are:
DAC Pin 14 = 0.151V DAC Pin 15 = 0.147V
Voltage at positive terminal of C2420 is: +1.38V (slightly above the +1.36V - I dont know if this is really important...)
About the drop voltage across resistors network i got some slightly different values in R2011 and R2014. All the other were similar.
Voltage drop across R2013 (10K) = 8.82V Voltage drop across R2016 (10K) = 1.02V Voltage drop across R2011 (4.75K) = 0.642V (not 0.639V) Voltage drop across R2014 (221K) = 8.00V (not 7.97V) Voltage drop across R2015 (82.5K) = 8.18V
I think that this slightly different values wouldn't cause this issue, so i'm going to replace all the caps in P.Supply, because i found some ripple in voltages +5V and -18V.
Does anyone had experienced this issue and have some tips that could help?
Thansk,
CArlos Silva
--- In TekScopes@..., "Matthew Hagerty" <matthew@> wrote:
Greetings,
I did fix my Test 04 Fail 44 problem with indispensable help from George Kerber who had the same problem, he fixed his, then sent me images and voltage references. I get an email about this problem at least once a month, so I figured I'd post my results here so people can find the information faster.
*** WARNING *** Before I go any further, ALWAYS be sure to have a fan blowing on the main hybrid board when the case is off and the scope is powered up! You can easily destroy your scope if you don't! The case forces airflow over the hybrids which does not happen with the case is off. I know most of you know this, but I figure saying it one more time can't hurt... :-)
THE SHORT (QUICK) ANSWER:
If you want the short answer, you need to look at the A5 Control Board DAC and surrounding resistor network. My problem was leaky SMT electrolytics and one open resistor in the DAC's reference voltage divider. George Kerber had two open resistors and he replaced his DAC, but found out later that his DAC was fine.
THE LONG ANSWER:
My first problem was getting the right schematics, which I actually did not obtain until after I fixed the scope. George Kerber emailed me about the problem and furnished me with partial images of the correct schematics for the area of the A5 Control board I needed to troubleshoot. The 2465 I have has a surface mount version of the A5 Control board, not the DIP version, but unfortunately the schematics in the 2465 manual are for the DIP version only... Go figure. The correct schematic for the SMT A5 Control board is not even in any version/revision of the 2465 manuals! I can't even begin to tell you how frustrating this was and how long it took me to find someone who knew this little bit of information. You have to get the 2445B/2455B service manual #070-6862-00. I found a source on ebay of a company in Greece that makes very high quality physical manual reproductions, as well as CD's with the manuals in PDF format. It was well worth it, the quality is excellent, and I highly recommend you get a copy if you are fixing you own scope. Here is a link to their web site:
Initial troubleshooting, via the flowcharts in the manual, indicated my problem was either the DAC on the A5 Control board, or the downstream hybrid (can't remember which one exactly, Vert Amp I think.) I had never done SMT soldering before so I was hoping it was not the DAC, but then again I didn't want to pay for a replacement hybrid either. My solution came in the form of an email from George Kerber who had a similar problem. He had replaced his DAC and two resistors in the DAC bias voltage divider, and he sent me correct voltage readings for the whole bias circuit (as well as a partial schematic for that part of the circuit.) What I found was one open resistor, and when I jumped it temporarily with a 1/4 watt resistor of the correct value, the whole scope started working! So that was it, one open resistor in the DAC bias circuit and 4 leaky caps!
Order of Events:
1. Initial symptoms: Display jittering, squashing down to about half size, and one day the display quit all together.
2. Upon initial inspection I found leaky surface mount electrolytics (4 of them) on the SMT A5 Control board. People on the forum said there was a span of time where "crap caps" hand been made. Everyone seemed to say "yeah, those bad caps again..."
3. I finally figured out that the front panel was telling me something with the lights during start up. Once I had the service manual (2465 with wrong A5 schematic), I could follow the troubleshooting charts to reveal several possible problems.
4. While following the troubleshooting charts, I adjusted the Grid Bias (R1878 I think) *just slightly* and my display came back! It was over-driven of course, but now at least I could see the error message someplace other than the front panel indicators.
5. This is where the repair sat idle for several months. I could not find the proper schematics for the SMT board, so I could not determine part placement or make any kind of measurements since my board did not match the schematics. I had ordered a new DAC and caps from DigiKey, but they were just sitting there as I was too nervous about doing the SMT work. Also, I did not know for sure that the DAC was actually bad, and I did not want to replace it if it was not faulty.
6. I received the email from George Kerber. This is what literally saved my scope! He sent me voltage readings for the entire DAC reference voltage divider network, as well as an image of the schematic for the DAC circuit on the SMT A5 Control board. Now I could troubleshoot!
7. I started taking voltage measurements and found an open resistor! I jumped the open SMT resistor with a normal size standard 1/4 watt resistor of the correct value and the scope started working! Moment of revelation! The resistor for me was R2013, 10.0k. It was open. There is no way it could be that simple! I don't have that kind of luck.
8. I ordered every value of resistor in the DAC bias network since the acid from the SMT caps had leaked on to other components and could have easily caused the failure I had. Two of the caps sit right above the DAC in the normal orientation of the scope. Cleanup was a pain in the !@#.
9. During the downtime on the repair, before I received George Kerber's email, I did manage to read up on SMT soldering and common rework procedures. Everything was making me nervous until I found a web site that changed everything for me! See my notes below about SMT rework.
10. All parts received, it was time to fix this puppy. First I removed the leaky caps and open resistor. Then I cleaned the heck out of the board as best I could, being careful not to lift any pads or traces.
11. After replacing the caps and resistor, I did the DAC cal procedure according to the manual.
12. Because I had tweaked the Grid Bias, I went ahead and did most of the display calibration, up till the point where a sig-gen is needed (I don't have one.)
13. Buttoned it up and tested it.
Here are the notes and voltage references sent to me by George Kerber:
***
Here are the voltage measurements (reference to ground) at the DAC pins:
DAC Pin 14 = 0.151V DAC Pin 15 = 0.147V
More voltages:
Voltage drop across R2013 (10K) = 8.82V Voltage drop across R2016 (10K) = 1.02V Voltage drop across R2011 (4.75K) = 0.639V Voltage drop across R2014 (221K) = 7.97V Voltage drop across R2015 (82.5K) = 8.18V
Also, the sum of the complementary DAC currents (+I + -I) through R2520 (681 ohm) & R2521 (681 ohm) produces a fixed voltage of +1.36V at the positive terminal of C2420. This voltage is constant and independent of DAC digital code. If the DAC reference is not correct, this voltage will not be +1.36V.
***
SMT Rework Notes:
If you work with SMT, I strongly recommend ChipQik or something similar. It's a way to removed solder at low temperature by mixing their product with the solder to be removed. Basically it lowers the melting point of the solder to be way below normal, so you can work at a lower temperature to removed just the parts you want, without affecting the surrounding components. It made it possible for me to fix the SMT board. Check out this site:
I suggest you read all the info, the technical papers, and the removal/solder processes. Here is the removal process link since it's kind of hard to find on their site:
The air bath was the major part of the process that really made the difference. You remove your parts without a soldering iron! When you are done, the removal is so clean you can't believe it! It also makes soldering in the new parts very easy, and helps prevent stress on the parts and board. Their are other benefits as well, so check out the site and read their white papers.
I can't afford any of their products right now (I wish I could.) I can, however, follow their procedures. I made my own circuit board stand from 13" joist hangers and a few other parts I found at Lowes. I used my Makita heat gun for the air bath. To set the temperature I turned on my heat gun and noted the setting (it has a dial with numbers 1 to 5... not very handy when you need a temperature.) Then I used an oven thermometer to find the height above the heat gun where the temp was 150C (302F.) This worked very well for me. I had bought ChipQik from DigiKey before I knew about Zeph's products, but either way the stuff is kind of expensive, but well worth it!!
Anyway, that's pretty much it, I hope it helps. Let me know if you have any other questions.
Matthew
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Where can I find the resistor values and board layout? I have the surface mount version also...
Clif
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--- In TekScopes@..., "carlossilva698" <carlos.a.silva@...> wrote: Hi, As it was told in my last post, i did replaced all the caps in the P.Supply, however, the error message "Test 05 Fail 24" at startup still remains, so i guess that some other resistor(s) of the DAC reference network maybe out of specs (i didn't took them off the board, so i can't be sure). I will replace them all. As far as i know this are precision resistors, but i dont know what's their tolerance (in %).Does any one that maybe have done this job before knows what is the tolerance for this components, in %? Could it be 0,25%?
Thanks,
Carlos Silva
--- In TekScopes@..., "carlossilva698" <carlos.a.silva@> wrote:
Hi to everyone. I'm a newby to this forum. I recently got a 2465B that was not working. It was no trace at all. After reading almost all the posts about this issue i finally get my hands on job and found that A5 board had the 4 leaking caps (not that bad, really)and that R2013 was open. As soon as i replaced the 4 caps and R2013 and clened the board, the scope started working normally. However, after some days passed, it started to give me the fault message "Test 05 Fail 24", while running the startup test routines. I have read many posts about this kind of message and all of them tells me that the problem is probably "still" in the resistor network of DAC reference on A5 board... Also i didi read that this problem may be caused by some ripple in the power supply... I found this post interesting, because it relates a very similar problem to mine and because it has some measures taken on pins 14 and 15 of the DAC IC and also at the positive terminal of C2420. Also there were taken measures of the drop voltage across some resistors of the DAC reference network, so i compared this values with the ones i got. I managed to control the DAC reference so that voltages at pins 14/15 of DAC are:
DAC Pin 14 = 0.151V DAC Pin 15 = 0.147V
Voltage at positive terminal of C2420 is: +1.38V (slightly above the +1.36V - I dont know if this is really important...)
About the drop voltage across resistors network i got some slightly different values in R2011 and R2014. All the other were similar.
Voltage drop across R2013 (10K) = 8.82V Voltage drop across R2016 (10K) = 1.02V Voltage drop across R2011 (4.75K) = 0.642V (not 0.639V) Voltage drop across R2014 (221K) = 8.00V (not 7.97V) Voltage drop across R2015 (82.5K) = 8.18V
I think that this slightly different values wouldn't cause this issue, so i'm going to replace all the caps in P.Supply, because i found some ripple in voltages +5V and -18V.
Does anyone had experienced this issue and have some tips that could help?
Thansk,
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You can buy a really good .pdf scan for the 2465B from ?
?
Dave is a member of this list and his cost are very fair for the quality of
his manuals. It's always a good idea to give him the serial number so you are
sure to get the correct manual.
?
?
The 10K resistors are 0.1% but I have used 1% resistors in the past with
success.
?
Regards,
Tom
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----- Original Message -----
Sent: Tuesday, October 30, 2012 10:34
PM
Subject: [TekScopes] Re: Tek 2465B Test
05 Fail 44 - FIXED
?
Where can I find the resistor values and board layout? I have the surface
mount version also...
Clif
--- In TekScopes@...,
"carlossilva698" wrote: > > Hi, >
As it was told in my last post, i did replaced all the caps in the P.Supply,
however, the error message "Test 05 Fail 24" at startup still remains, so i
guess that some other resistor(s) of the DAC reference network maybe out of
specs (i didn't took them off the board, so i can't be sure). I will replace
them all. As far as i know this are precision resistors, but i dont know
what's their tolerance (in %).Does any one that maybe have done this job
before knows what is the tolerance for this components, in %? Could it be
0,25%? > > Thanks, > > Carlos Silva >
> --- In TekScopes@...,
"carlossilva698" wrote: > > > > Hi
to everyone. I'm a newby to this forum. I recently got a 2465B that was not
working. It was no trace at all. After reading almost all the posts about this
issue i finally get my hands on job and found that A5 board had the 4 leaking
caps (not that bad, really)and that R2013 was open. As soon as i replaced the
4 caps and R2013 and clened the board, the scope started working
normally. > > However, after some days passed, it started to give me
the fault message "Test 05 Fail 24", while running the startup test
routines. > > I have read many posts about this kind of message and
all of them tells me that the problem is probably "still" in the resistor
network of DAC reference on A5 board... Also i didi read that this problem may
be caused by some ripple in the power supply... > > I found this post
interesting, because it relates a very similar problem to mine and because it
has some measures taken on pins 14 and 15 of the DAC IC and also at the
positive terminal of C2420. Also there were taken measures of the drop voltage
across some resistors of the DAC reference network, so i compared this values
with the ones i got. > > I managed to control the DAC reference so
that voltages at pins 14/15 of DAC are: > > > > DAC Pin 14
= 0.151V > > DAC Pin 15 = 0.147V > > > > Voltage
at positive terminal of C2420 is: +1.38V (slightly above the +1.36V - I dont
know if this is really important...) > > > > About the drop
voltage across resistors network i got some slightly different values in R2011
and R2014. All the other were similar. > > > > Voltage drop
across R2013 (10K) = 8.82V > > Voltage drop across R2016 (10K) =
1.02V > > Voltage drop across R2011 (4.75K) = 0.642V (not
0.639V) > > Voltage drop across R2014 (221K) = 8.00V (not
7.97V) > > Voltage drop across R2015 (82.5K) = 8.18V > >
> > I think that this slightly different values wouldn't cause this
issue, so i'm going to replace all the caps in P.Supply, because i found some
ripple in voltages +5V and -18V. > > > > Does anyone had
experienced this issue and have some tips that could help? > >
> > Thansk, > >
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