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Re: Essential documents for TW building?

 

No, two-factor authentication is not required for Groups.io sign in;?it is an optional feature that you can enable to add an extra layer of security to your account, but you can still log in with just your email and password if you choose not to set it up.?
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Sent from my Pixel 5a

On Sun, Mar 2, 2025, 4:44?PM Smoky via <lowea1=[email protected]> wrote:

Cannot obtain this TW Compendium, nor get access to it.? Apparently my password has not been changed recently enough.? The Groups.io site requires a code to log in, and 2 Factor Authentication.? That¡¯s just fine, but they require an app called Authenticator on any Apple device (my phone, for instance).? However, getting started with that app is a bit too scary for me, as they want to establish 2 Factor Authentication on all my ¡°accounts¡±, which I do not want disturbed.? Any advice relative to this issue from this group would be welcome.? Thanks in advance.

?

From: [email protected] <[email protected]> On Behalf Of Steven Becker via
Sent: Sunday, March 2, 2025 3:41 PM
To: [email protected]
Subject: Re: [TailwindForum] Essential documents for TW building?

?

?

You will want to print off the above Swiss Compendium. It is located on this forum in the files section.? Print on both sides of the paper.?

The information is organized by sections/parts of the plane to include weight and balance and operation information.? Hilite and index information pertaining to your build because you will refer to it regularly.


Re: Essential documents for TW building?

 

¿ªÔÆÌåÓý

Cannot obtain this TW Compendium, nor get access to it.? Apparently my password has not been changed recently enough.? The Groups.io site requires a code to log in, and 2 Factor Authentication.? That¡¯s just fine, but they require an app called Authenticator on any Apple device (my phone, for instance).? However, getting started with that app is a bit too scary for me, as they want to establish 2 Factor Authentication on all my ¡°accounts¡±, which I do not want disturbed.? Any advice relative to this issue from this group would be welcome.? Thanks in advance.

?

From: [email protected] <[email protected]> On Behalf Of Steven Becker via groups.io
Sent: Sunday, March 2, 2025 3:41 PM
To: [email protected]
Subject: Re: [TailwindForum] Essential documents for TW building?

?

?

You will want to print off the above Swiss Compendium. It is located on this forum in the files section.? Print on both sides of the paper.?

The information is organized by sections/parts of the plane to include weight and balance and operation information.? Hilite and index information pertaining to your build because you will refer to it regularly.


carb heat door

 

I am looking for examples of carb heat door fabrication. I have the Max aero cowl and Brian Alley's scoop. any photos or drawing (or hand sketches) would be appreciated.?

Thanks
Dan Coffey


Re: Essential documents for TW building?

 

?
You will want to print off the above Swiss Compendium. It is located on this forum in the files section.? Print on both sides of the paper.?
The information is organized by sections/parts of the plane to include weight and balance and operation information.? Hilite and index information pertaining to your build because you will refer to it regularly.


Re: Essential documents for TW building?

 

The following is from this forums files section:
We, wife and children of Callbie Wood, appreciate the condolences on the forum about
Callbie's death.
He was a dedicated flight enthusiast.
We will continue to offer plans for his original design, the four place "Fourunner", and
metal wing plans for Wittman's Tailwind. You can contact us via email
(cfw1927@...), telephone (252-243-6708) or mail at 10717 Old Bailey Hwy,
Wilson, NC 27896.
Callbie enjoyed participating in this forum.
Regards,
Callbie Wood family


Re: Fabric related

 

That makes sense tnx.?


Re: Fabric related

 

Hi Greg,
??? I had a similar situation on a different plane. What I did was to stitch it at the base from the underside.? Don't know if that would work on a TW.
Al

On Sunday, March 2, 2025 at 02:46:35 PM EST, Greg Blake via groups.io <gregablake@...> wrote:


I'm using stewarts for my fabric system and I'm having difficulty getting the fabric tight at the 90 degree junction of the vertical stabalizer to top fuselage. In the image, the area of concern is where the white tape is. Can anyone help me that has figured this out. Up till now, I can only get the fabric loosely installed making a visually and aerodynamically unfit finish. Thanks


Fabric related

 

I'm using stewarts for my fabric system and I'm having difficulty getting the fabric tight at the 90 degree junction of the vertical stabalizer to top fuselage. In the image, the area of concern is where the white tape is. Can anyone help me that has figured this out. Up till now, I can only get the fabric loosely installed making a visually and aerodynamically unfit finish. Thanks


Re: Essential documents for TW building?

 


On Sat, Feb 22, 2025, 15:09 Tailwind14855 via??<Tailwind14855=[email protected]> wrote:
The Tailwind Builders Manual is no longer available. For those who sent me a check, most less than the proper amount, the checks will be destroyed. I will not respond to any further questions or inquiries on this subject.

On Sun, Mar 2, 2025 at 11:43?AM James Eubanks via <david=[email protected]> wrote:
Hey Tailwind Fam,
Has anyone been in contact with Jim Stanton? I sent him a check but he never cashed it or responded. Do you know if he will publish his manual again? Any information will be appreciated.?

James Eubanks
new Tailwind builder

On Thu, Oct 17, 2024 at 2:23?PM Bradley List via <bradleylist=[email protected]> wrote:
Group,
Hopefully, All of these things will be available, some time before Christmas. Last year I bought them, right before Christmas, and intend to do so, every year, at this same time, to make the extra cash available, to those who have contributed so much, right at the time of the year, when cash is needed the most..
Brad List

On Thursday, October 17, 2024 at 03:10:31 PM EDT, Tailwind14855 via <tailwind14855=[email protected]> wrote:


The manuals are not available until further notice.?

On Thursday, October 17, 2024 at 08:56:07 AM MST, Bill Sellers N334DM W-10 <tailwindavi8@...> wrote:


Please add my name to Jim's build manual


Bill Sellers?

N334DM



On Tue, Aug 6, 2024, 4:06?PM John Haedtler via <johnhaedtler=[email protected]> wrote:
I highly recommend Jim Stanton¡¯s build manual. It is worth more than what he is charging! And corrects all the errors on the Spruce Plans!

John Haedtler

On Aug 6, 2024, at 10:28?AM, Paul via <usmc5921=[email protected]> wrote:

Here¡¯s a link to the thread>

?
And here is Mr Stanton¡¯s post of his contact and payment information dated 11.29.23. ?

¡°Manuals will be available until further notice. No foreign orders at this time. Yahoo email only hotmail address is GONE.?
$67 including priority mail
Jim Stanton



Personal checks are fine¡±
?
It seems he should have some but I¡¯m waiting on confirmation. ?


--
Bill Sellers?
N 334DM
W-10



--
Peter Havriluk


Re: Essential documents for TW building?

 

Hey Tailwind Fam,
Has anyone been in contact with Jim Stanton? I sent him a check but he never cashed it or responded. Do you know if he will publish his manual again? Any information will be appreciated.?

James Eubanks
new Tailwind builder

On Thu, Oct 17, 2024 at 2:23?PM Bradley List via <bradleylist=[email protected]> wrote:
Group,
Hopefully, All of these things will be available, some time before Christmas. Last year I bought them, right before Christmas, and intend to do so, every year, at this same time, to make the extra cash available, to those who have contributed so much, right at the time of the year, when cash is needed the most..
Brad List

On Thursday, October 17, 2024 at 03:10:31 PM EDT, Tailwind14855 via <tailwind14855=[email protected]> wrote:


The manuals are not available until further notice.?

On Thursday, October 17, 2024 at 08:56:07 AM MST, Bill Sellers N334DM W-10 <tailwindavi8@...> wrote:


Please add my name to Jim's build manual


Bill Sellers?

N334DM



On Tue, Aug 6, 2024, 4:06?PM John Haedtler via <johnhaedtler=[email protected]> wrote:
I highly recommend Jim Stanton¡¯s build manual. It is worth more than what he is charging! And corrects all the errors on the Spruce Plans!

John Haedtler

On Aug 6, 2024, at 10:28?AM, Paul via <usmc5921=[email protected]> wrote:

Here¡¯s a link to the thread>

?
And here is Mr Stanton¡¯s post of his contact and payment information dated 11.29.23. ?

¡°Manuals will be available until further notice. No foreign orders at this time. Yahoo email only hotmail address is GONE.?
$67 including priority mail
Jim Stanton



Personal checks are fine¡±
?
It seems he should have some but I¡¯m waiting on confirmation. ?


--
Bill Sellers?
N 334DM
W-10


Re: Tailwinds for sale

 

Jim Rust,

Your estimate was perfect. I reduced pitch 3 degrees and now at ~7500 MSL WOT exceeds 2700rpm so the flightaware plot is at less than WOT at ~23¡± MAP and about 2680rpm. Average ground speed 195mph. I plan to add back ~0.5 degrees to the prop, tape the gear leg fairings, put more paint on the spinner and hope for at least 200mph WOT down low around 3000 MSL.?

Thanks again,
Bob Wray







On Sun, Feb 23, 2025 at 11:32?AM Jim Rust via <jrust=[email protected]> wrote:
Bob

Your RPM is way too low and thus giving up a lot of take off , climb and top speed performance. As per GA200L propeller set up Instructions, ?WOT straight and level RPM should be 2700. With this setting your TW will easily reach 195 mph, probably more. Plus take off and climb will be substantially better. At. WOT rpm is proportional to HP, more HP is more thrust, more thrust always =more performance.
Est. Reduce pitch approx 3 degrees

Tried and true method to measure performance is to compare fuel flow for a given speed

Jim Rust

From: [email protected] <[email protected]> on behalf of Bob Wray via <rjwray=[email protected]>
Sent: Saturday, February 22, 2025 8:40:46 PM
To: [email protected] <[email protected]>
Subject: Re: [TailwindForum] Tailwinds for sale
?
Whilwind prop pitch adjustments:

Flew 1/2 hour today with a lot more pitch (26.1 degrees relative to new spinner back plate). This is approximately the same pitch angle I had last summer that gave me about 195 mph. Todays 26.1 degrees was with a different hub, relative to a different backing plate, and was measured with a different protractor. Whatever the source of difference this is now (probably) too much pitch. Today WOT at 7500¡¯ ?gave 23.2¡±MAP 2400rpm and 191mph average stabilized ground speed flying 4 points of compass. ?This was without spinner dome.
Also static rpm was only 1800rpm.
?
I plan to make more flights including some lower altitude flights at WOT and less than WOT with spinner dome installed before adjusting pitch again. Currently I expect to target <25 degrees.?

Also, I posted a basic ad on Barnstormers.? Note that I may replace N115WT with a low and slow airplane that could be a primary trainer for my young adult children.?




On Tue, Feb 18, 2025 at 3:16?AM Bob Wray via <rjwray=[email protected]> wrote:
Whirlwind prop (new whirlwind spinner going on now, see pic). Efficient cowl. Low drag wheel pants with nice gear leg fairings (taping them adds a few knots but I haven¡¯t learned to do it without making an ugly mess). A very nice single piece of carbon fiber that provides both sides wing root fairing and runs across the fuselage at the back of the windscreen that is a work of art. Very smoothly built wings. Simple and light build.?

Those are incremental factors. The quantum leap came from Steve Wittman and his wonderful design. ?



On Mon, Feb 17, 2025 at 6:07?AM Thomas B via <tbinpittsboro=[email protected]> wrote:
Thank you for that detailed info, Bob.? Great performance :)

Noticed the plenum on the previous pic you posted, any other efficiency tweaks done on your TW ? ??

Thomas in NC



--
Bob Wray
N115WT
KABI


--
Bob Wray
N115WT
KABI


--
Bob Wray
N115WT
KABI


Locked Re: Fw: AOPA raises privacy concerns over ADS-B data usage

 

Joe, Thanks, I have a DAR that I trust out of Kankakee, IL. Jim Leon. He is of aways away, but is willing to help me....which is more than the FAA will do.
?
Pat Reilly
Rockford, IL
?
On Fri, Feb 21, 2025 at 6:06?PM Joe Norris via <joepilot13=[email protected]> wrote:

Pat,
?
If you need a DAR, let me know.?
?
Joe

On Fri, Feb 21, 2025 at 14:59 Patrick Reilly via <patreilly43=[email protected]> wrote:
A few years ago I put 2 experimentals?in the air, a Kitfox and a Tailwind.?The experience on the paper applications was intuitive and went well. My recent attempt to secure an airworthiness certificate for an Acro Sport II has let me know that the FAA would rather eliminate the experimental aircraft category. The rep assigned to my app. at FSDO answers the phone "Can I help you". What a joke. The last 2 times I called him it went to his message in box, "Sorry the inbox is full". The FSDO has let me know the names of DARS in my area. They no longer want to get off their fat asses to inspect an aircraft......unless it is a certificated aircraft!
?
Pat Reilly
Rockford, IL

?
?


Re: Brake Master Cylinder mounting question

 

Andy,

I did like exactly like your proposed setup.? When I did my first engine run I had two people on the wings helping to keep the plane from rolling.? Now, the brakes hadn't been broken in yet.? But, I went ahead and installed Matco's brake intensifier kit on the master cylinders and now it works perfect.? Even though the brake pedal rocks forward a little bit with rudder.? It isn't a problem.?

On Thursday, February 27, 2025 at 03:16:17 PM CST, Andy via groups.io <hypnofonic@...> wrote:


I¡¯ve been trying to figure out my redesign as the way it was built won¡¯t work. Thank you all for replies and links been reading alot on this.. I drew up my current setup and proposed setup. Not truly to scale but close-ish, just helps me visualize what I will need to do¡­?


On Thu, Feb 27, 2025 at 13:13 Alex Frizzell via <carrxw10=[email protected]> wrote:
Brady, one of the key things to making the geometry on the pedals work is to keep the base of the master cylinder as close to the pivot point of the rudder padal I did this and when I press on the rudder pedal the brake pedal moves with the rudder pedal without applying the brakes, to get braking action I just use the top part of my foot to apply brakes like on a old cessna 172

On Thursday, February 27, 2025 at 01:59:13 PM CST, Michael Richardson via <iwillfly4food=[email protected]> wrote:


Here is how I solved the excess MC push rod length.? What you see is a 3/8 x 3/4 x 1.5" long piece of key stock, drilled and tapped to thread onto the MC with a jam nut, drilled hole for the pedal connection and use a waffer disc to cut the slot for pedal connection to fit in.




Mike?

On Thu, Feb 27, 2025, 1:21?PM Brady William Cope via <brady.w.cope=[email protected]> wrote:
I¡¯m sorry if this is a dumb question, but I can¡¯t figure out how the rudder pedals are supposed to move more than a few degrees without applying the brakes inadvertently.?

As opposed to the diagram linked by Merle above, where the Master Cylinder is mounted directly to the rudder pedal.

Can someone help me understand?
Thank you

Brady Cope

On Wed, Feb 26, 2025 at 12:24?PM Merle W via <wagnermerle=[email protected]> wrote:
Matco has an excellent writeup on the geometry.


check it out.

Merle


On Wed, Feb 26, 2025 at 1:21?PM Tailwind14855 via <Tailwind14855=[email protected]> wrote:
The cylinders should be mounted lower and the arm for the top should be on the axis of rotation of the brake pedal.
The Clement method was to use a 5/8 square tube for the lower mount and weld a piece of 5/16 x .058 tubing across the bottom of the 5/8 square. I will try to remember to measure mine but I think the geometry on the Tailwind plans is wrong for the mounting point in relation to the length of the are. The arm does not need to be? square to the pedal, it can angle upward significantly.?


Re: Brake Master Cylinder mounting question

 

Clement method, works great lasts a long time no issues with inadvertent brake application. I don't do hammerheads in the Tailwind so no need for much rudder except taxiing in a strong wind.?

On Thursday, February 27, 2025 at 04:24:21 PM MST, DjD via groups.io <twind.dan@...> wrote:


The pictures I sent were of Earl's final setup... You can see that the "horn" was lowered twice, and the link plates allow much more leverage and therefore hydraulic force applied to the calipers.? Earl worked this out with Matco people in person at Oshkosh at least 18 years ago...

Keith recently sent pictures of his build of the cylinder mounting geometry and it looks like the drawing you sent.

-DjD



On Thu, Feb 27, 2025 at 5:11?PM Sean Pitkin via <seanpitkin68=[email protected]> wrote:

My Buttercup plans show one way for this


On Thu, Feb 27, 2025, 13:49 DjD via <twind.dan=[email protected]> wrote:
Do it like this.? It solves the lack of pressure due to lever arm.? The geometry has been discussed ad infinitum...
thumbnail.jpg

thumbnail.jpg


-DjD



On Thu, Feb 27, 2025 at 3:16?PM Andy via <hypnofonic=[email protected]> wrote:
I¡¯ve been trying to figure out my redesign as the way it was built won¡¯t work. Thank you all for replies and links been reading alot on this.. I drew up my current setup and proposed setup. Not truly to scale but close-ish, just helps me visualize what I will need to do¡­?


On Thu, Feb 27, 2025 at 13:13 Alex Frizzell via <carrxw10=[email protected]> wrote:
Brady, one of the key things to making the geometry on the pedals work is to keep the base of the master cylinder as close to the pivot point of the rudder padal I did this and when I press on the rudder pedal the brake pedal moves with the rudder pedal without applying the brakes, to get braking action I just use the top part of my foot to apply brakes like on a old cessna 172

On Thursday, February 27, 2025 at 01:59:13 PM CST, Michael Richardson via <iwillfly4food=[email protected]> wrote:


Here is how I solved the excess MC push rod length.? What you see is a 3/8 x 3/4 x 1.5" long piece of key stock, drilled and tapped to thread onto the MC with a jam nut, drilled hole for the pedal connection and use a waffer disc to cut the slot for pedal connection to fit in.




Mike?

On Thu, Feb 27, 2025, 1:21?PM Brady William Cope via <brady.w.cope=[email protected]> wrote:
I¡¯m sorry if this is a dumb question, but I can¡¯t figure out how the rudder pedals are supposed to move more than a few degrees without applying the brakes inadvertently.?

As opposed to the diagram linked by Merle above, where the Master Cylinder is mounted directly to the rudder pedal.

Can someone help me understand?
Thank you

Brady Cope

On Wed, Feb 26, 2025 at 12:24?PM Merle W via <wagnermerle=[email protected]> wrote:
Matco has an excellent writeup on the geometry.


check it out.

Merle


On Wed, Feb 26, 2025 at 1:21?PM Tailwind14855 via <Tailwind14855=[email protected]> wrote:
The cylinders should be mounted lower and the arm for the top should be on the axis of rotation of the brake pedal.
The Clement method was to use a 5/8 square tube for the lower mount and weld a piece of 5/16 x .058 tubing across the bottom of the 5/8 square. I will try to remember to measure mine but I think the geometry on the Tailwind plans is wrong for the mounting point in relation to the length of the are. The arm does not need to be? square to the pedal, it can angle upward significantly.?


Re: Brake Master Cylinder mounting question

 

The pictures I sent were of Earl's final setup... You can see that the "horn" was lowered twice, and the link plates allow much more leverage and therefore hydraulic force applied to the calipers.? Earl worked this out with Matco people in person at Oshkosh at least 18 years ago...

Keith recently sent pictures of his build of the cylinder mounting geometry and it looks like the drawing you sent.

-DjD



On Thu, Feb 27, 2025 at 5:11?PM Sean Pitkin via <seanpitkin68=[email protected]> wrote:

My Buttercup plans show one way for this


On Thu, Feb 27, 2025, 13:49 DjD via <twind.dan=[email protected]> wrote:
Do it like this.? It solves the lack of pressure due to lever arm.? The geometry has been discussed ad infinitum...
thumbnail.jpg

thumbnail.jpg


-DjD



On Thu, Feb 27, 2025 at 3:16?PM Andy via <hypnofonic=[email protected]> wrote:
I¡¯ve been trying to figure out my redesign as the way it was built won¡¯t work. Thank you all for replies and links been reading alot on this.. I drew up my current setup and proposed setup. Not truly to scale but close-ish, just helps me visualize what I will need to do¡­?


On Thu, Feb 27, 2025 at 13:13 Alex Frizzell via <carrxw10=[email protected]> wrote:
Brady, one of the key things to making the geometry on the pedals work is to keep the base of the master cylinder as close to the pivot point of the rudder padal I did this and when I press on the rudder pedal the brake pedal moves with the rudder pedal without applying the brakes, to get braking action I just use the top part of my foot to apply brakes like on a old cessna 172

On Thursday, February 27, 2025 at 01:59:13 PM CST, Michael Richardson via <iwillfly4food=[email protected]> wrote:


Here is how I solved the excess MC push rod length.? What you see is a 3/8 x 3/4 x 1.5" long piece of key stock, drilled and tapped to thread onto the MC with a jam nut, drilled hole for the pedal connection and use a waffer disc to cut the slot for pedal connection to fit in.




Mike?

On Thu, Feb 27, 2025, 1:21?PM Brady William Cope via <brady.w.cope=[email protected]> wrote:
I¡¯m sorry if this is a dumb question, but I can¡¯t figure out how the rudder pedals are supposed to move more than a few degrees without applying the brakes inadvertently.?

As opposed to the diagram linked by Merle above, where the Master Cylinder is mounted directly to the rudder pedal.

Can someone help me understand?
Thank you

Brady Cope

On Wed, Feb 26, 2025 at 12:24?PM Merle W via <wagnermerle=[email protected]> wrote:
Matco has an excellent writeup on the geometry.


check it out.

Merle


On Wed, Feb 26, 2025 at 1:21?PM Tailwind14855 via <Tailwind14855=[email protected]> wrote:
The cylinders should be mounted lower and the arm for the top should be on the axis of rotation of the brake pedal.
The Clement method was to use a 5/8 square tube for the lower mount and weld a piece of 5/16 x .058 tubing across the bottom of the 5/8 square. I will try to remember to measure mine but I think the geometry on the Tailwind plans is wrong for the mounting point in relation to the length of the are. The arm does not need to be? square to the pedal, it can angle upward significantly.?


Re: Brake Master Cylinder mounting question

 

My Buttercup plans show one way for this


On Thu, Feb 27, 2025, 13:49 DjD via <twind.dan=[email protected]> wrote:
Do it like this.? It solves the lack of pressure due to lever arm.? The geometry has been discussed ad infinitum...
thumbnail.jpg

thumbnail.jpg


-DjD



On Thu, Feb 27, 2025 at 3:16?PM Andy via <hypnofonic=[email protected]> wrote:
I¡¯ve been trying to figure out my redesign as the way it was built won¡¯t work. Thank you all for replies and links been reading alot on this.. I drew up my current setup and proposed setup. Not truly to scale but close-ish, just helps me visualize what I will need to do¡­?


On Thu, Feb 27, 2025 at 13:13 Alex Frizzell via <carrxw10=[email protected]> wrote:
Brady, one of the key things to making the geometry on the pedals work is to keep the base of the master cylinder as close to the pivot point of the rudder padal I did this and when I press on the rudder pedal the brake pedal moves with the rudder pedal without applying the brakes, to get braking action I just use the top part of my foot to apply brakes like on a old cessna 172

On Thursday, February 27, 2025 at 01:59:13 PM CST, Michael Richardson via <iwillfly4food=[email protected]> wrote:


Here is how I solved the excess MC push rod length.? What you see is a 3/8 x 3/4 x 1.5" long piece of key stock, drilled and tapped to thread onto the MC with a jam nut, drilled hole for the pedal connection and use a waffer disc to cut the slot for pedal connection to fit in.




Mike?

On Thu, Feb 27, 2025, 1:21?PM Brady William Cope via <brady.w.cope=[email protected]> wrote:
I¡¯m sorry if this is a dumb question, but I can¡¯t figure out how the rudder pedals are supposed to move more than a few degrees without applying the brakes inadvertently.?

As opposed to the diagram linked by Merle above, where the Master Cylinder is mounted directly to the rudder pedal.

Can someone help me understand?
Thank you

Brady Cope

On Wed, Feb 26, 2025 at 12:24?PM Merle W via <wagnermerle=[email protected]> wrote:
Matco has an excellent writeup on the geometry.


check it out.

Merle


On Wed, Feb 26, 2025 at 1:21?PM Tailwind14855 via <Tailwind14855=[email protected]> wrote:
The cylinders should be mounted lower and the arm for the top should be on the axis of rotation of the brake pedal.
The Clement method was to use a 5/8 square tube for the lower mount and weld a piece of 5/16 x .058 tubing across the bottom of the 5/8 square. I will try to remember to measure mine but I think the geometry on the Tailwind plans is wrong for the mounting point in relation to the length of the are. The arm does not need to be? square to the pedal, it can angle upward significantly.?


Re: Brake Master Cylinder mounting question

 

Do it like this.? It solves the lack of pressure due to lever arm.? The geometry has been discussed ad infinitum...
thumbnail.jpg

thumbnail.jpg


-DjD



On Thu, Feb 27, 2025 at 3:16?PM Andy via <hypnofonic=[email protected]> wrote:
I¡¯ve been trying to figure out my redesign as the way it was built won¡¯t work. Thank you all for replies and links been reading alot on this.. I drew up my current setup and proposed setup. Not truly to scale but close-ish, just helps me visualize what I will need to do¡­?


On Thu, Feb 27, 2025 at 13:13 Alex Frizzell via <carrxw10=[email protected]> wrote:
Brady, one of the key things to making the geometry on the pedals work is to keep the base of the master cylinder as close to the pivot point of the rudder padal I did this and when I press on the rudder pedal the brake pedal moves with the rudder pedal without applying the brakes, to get braking action I just use the top part of my foot to apply brakes like on a old cessna 172

On Thursday, February 27, 2025 at 01:59:13 PM CST, Michael Richardson via <iwillfly4food=[email protected]> wrote:


Here is how I solved the excess MC push rod length.? What you see is a 3/8 x 3/4 x 1.5" long piece of key stock, drilled and tapped to thread onto the MC with a jam nut, drilled hole for the pedal connection and use a waffer disc to cut the slot for pedal connection to fit in.




Mike?

On Thu, Feb 27, 2025, 1:21?PM Brady William Cope via <brady.w.cope=[email protected]> wrote:
I¡¯m sorry if this is a dumb question, but I can¡¯t figure out how the rudder pedals are supposed to move more than a few degrees without applying the brakes inadvertently.?

As opposed to the diagram linked by Merle above, where the Master Cylinder is mounted directly to the rudder pedal.

Can someone help me understand?
Thank you

Brady Cope

On Wed, Feb 26, 2025 at 12:24?PM Merle W via <wagnermerle=[email protected]> wrote:
Matco has an excellent writeup on the geometry.


check it out.

Merle


On Wed, Feb 26, 2025 at 1:21?PM Tailwind14855 via <Tailwind14855=[email protected]> wrote:
The cylinders should be mounted lower and the arm for the top should be on the axis of rotation of the brake pedal.
The Clement method was to use a 5/8 square tube for the lower mount and weld a piece of 5/16 x .058 tubing across the bottom of the 5/8 square. I will try to remember to measure mine but I think the geometry on the Tailwind plans is wrong for the mounting point in relation to the length of the are. The arm does not need to be? square to the pedal, it can angle upward significantly.?


Re: Brake Master Cylinder mounting question

 

I¡¯ve been trying to figure out my redesign as the way it was built won¡¯t work. Thank you all for replies and links been reading alot on this.. I drew up my current setup and proposed setup. Not truly to scale but close-ish, just helps me visualize what I will need to do¡­?


On Thu, Feb 27, 2025 at 13:13 Alex Frizzell via <carrxw10=[email protected]> wrote:
Brady, one of the key things to making the geometry on the pedals work is to keep the base of the master cylinder as close to the pivot point of the rudder padal I did this and when I press on the rudder pedal the brake pedal moves with the rudder pedal without applying the brakes, to get braking action I just use the top part of my foot to apply brakes like on a old cessna 172

On Thursday, February 27, 2025 at 01:59:13 PM CST, Michael Richardson via <iwillfly4food=[email protected]> wrote:


Here is how I solved the excess MC push rod length.? What you see is a 3/8 x 3/4 x 1.5" long piece of key stock, drilled and tapped to thread onto the MC with a jam nut, drilled hole for the pedal connection and use a waffer disc to cut the slot for pedal connection to fit in.




Mike?

On Thu, Feb 27, 2025, 1:21?PM Brady William Cope via <brady.w.cope=[email protected]> wrote:
I¡¯m sorry if this is a dumb question, but I can¡¯t figure out how the rudder pedals are supposed to move more than a few degrees without applying the brakes inadvertently.?

As opposed to the diagram linked by Merle above, where the Master Cylinder is mounted directly to the rudder pedal.

Can someone help me understand?
Thank you

Brady Cope

On Wed, Feb 26, 2025 at 12:24?PM Merle W via <wagnermerle=[email protected]> wrote:
Matco has an excellent writeup on the geometry.


check it out.

Merle


On Wed, Feb 26, 2025 at 1:21?PM Tailwind14855 via <Tailwind14855=[email protected]> wrote:
The cylinders should be mounted lower and the arm for the top should be on the axis of rotation of the brake pedal.
The Clement method was to use a 5/8 square tube for the lower mount and weld a piece of 5/16 x .058 tubing across the bottom of the 5/8 square. I will try to remember to measure mine but I think the geometry on the Tailwind plans is wrong for the mounting point in relation to the length of the are. The arm does not need to be? square to the pedal, it can angle upward significantly.?


Re: Brake Master Cylinder mounting question

 

Brady, one of the key things to making the geometry on the pedals work is to keep the base of the master cylinder as close to the pivot point of the rudder padal I did this and when I press on the rudder pedal the brake pedal moves with the rudder pedal without applying the brakes, to get braking action I just use the top part of my foot to apply brakes like on a old cessna 172

On Thursday, February 27, 2025 at 01:59:13 PM CST, Michael Richardson via groups.io <iwillfly4food@...> wrote:


Here is how I solved the excess MC push rod length.? What you see is a 3/8 x 3/4 x 1.5" long piece of key stock, drilled and tapped to thread onto the MC with a jam nut, drilled hole for the pedal connection and use a waffer disc to cut the slot for pedal connection to fit in.




Mike?


On Thu, Feb 27, 2025, 1:21?PM Brady William Cope via <brady.w.cope=[email protected]> wrote:
I¡¯m sorry if this is a dumb question, but I can¡¯t figure out how the rudder pedals are supposed to move more than a few degrees without applying the brakes inadvertently.?

As opposed to the diagram linked by Merle above, where the Master Cylinder is mounted directly to the rudder pedal.

Can someone help me understand?
Thank you

Brady Cope

On Wed, Feb 26, 2025 at 12:24?PM Merle W via <wagnermerle=[email protected]> wrote:
Matco has an excellent writeup on the geometry.


check it out.

Merle


On Wed, Feb 26, 2025 at 1:21?PM Tailwind14855 via <Tailwind14855=[email protected]> wrote:
The cylinders should be mounted lower and the arm for the top should be on the axis of rotation of the brake pedal.
The Clement method was to use a 5/8 square tube for the lower mount and weld a piece of 5/16 x .058 tubing across the bottom of the 5/8 square. I will try to remember to measure mine but I think the geometry on the Tailwind plans is wrong for the mounting point in relation to the length of the are. The arm does not need to be? square to the pedal, it can angle upward significantly.?


Re: Gene Hackman

 

thanks for sharing Jim, intriguing to know this.?

On Thursday, February 27, 2025 at 11:16:38 AM CST, Tailwind14855 via groups.io <tailwind14855@...> wrote:


Gene passed away at age 95. Most probably don't know that Gene built airplanes with his son at Santa Paula Airport in CA. Glasair, I think a 3, and a Pitts or maybe a Christen Eagle.? I think Gene had heart problems and stopped flying.? A photo of him with Top P. in the EAA museum in late 80's can be found.?
Do a search "Movie Actors who were pilots." Gene is not on that list and the list is very incomplete. The list was much longer just after the end of WWII. Steve McQueen was at Santa Paula in his final years. Tyrone Power was a Marine Pilot in the war and owned a DC3 after the war.?
A friend taught Johnny Carson to fly at Teterboro in the early 60,s. My friend was on the Carson show in that era as was Art Scholl. A few years ago Johnny's log book was on display at EAA Museum. The book was open with a signature Earl J. Sollien. Earl was from Hamilton NY and was a couple or years ahead of me in high school. His father in law was a local pilot and taught Earl to fly. Earl was a EAA Member when he passed away at his retirement home in FL. Ed McMahon and Skitch Henderson from the early Carson shows were both pilots. Ed was career Marine Reserve fighter pilot.?
?