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Failed emissions inspection!


Gary McEachern
 

Hello SubaVolks

I took my van to be inspected today and failed the mass enhanced emissions test! Boy was I surprised because the suby engine runs and smells so much nicer than the VW engine. The test was run as if the engine was the VW waterboxer. The emissions are read with the van driven at speed on a dynamometer.

HC was 2.37 with a limit of 8.25
CO was 51.38 with a limit of 94.36
CO2 was 753.49
NOx was 10.45 with a limit of 9.27!

I'm running the original VW exhaust components (cat and muffler). I suspect the Cat is bad.

I haven't hooked up the test light to read out the ECU error codes yet. I plan to do this later today or tomorrow.

Can anyone tell me what typical readings should be for this engine using the VW exhaust?

Any suggestions will be greatly appreciated.

Gary
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Jim Arnott
 

Don't *know* but here's my observations...

Gary McEachern wrote:

"The test was run as if the engine was the VW waterboxer."

It ain't. AFAIK the Test should have been run for the engine that you
have.

HC was 2.37 with a limit of 8.25
CO was 51.38 with a limit of 94.36
CO2 was 753.49
NOx was 10.45 with a limit of 9.27!
High NOx usually indicates an lean mixture. (Burning too hot.)

You might return to the smog station and ask for the specs for the
engine that's in your rig. If your readings are w/i the range of the
specs, have it retested. Else???

Jim


Darrell Boehler
 

Hi Gary,
It appears you are running a bit to the lean side. You might try a new O2 sensor if you already haven't replaced it. The cat
doesn't remove nox. Maybe you have one cylinder running lean. Check the plugs, they may show the lean cylinder. Try some gasohol
if you have any over your way, or some injector cleaner that will clean out the injector system.

Darrell

----- Original Message -----
From: "Gary McEachern" <glmce@...>
To: <subaruvanagon@...>
Sent: Saturday, January 13, 2001 1:25 PM
Subject: [subaruvanagon] Failed emissions inspection!


Hello SubaVolks

I took my van to be inspected today and failed the mass enhanced emissions
test! Boy was I surprised because the suby engine runs and smells so much
nicer than the VW engine. The test was run as if the engine was the VW
waterboxer. The emissions are read with the van driven at speed on a
dynamometer.

HC was 2.37 with a limit of 8.25
CO was 51.38 with a limit of 94.36
CO2 was 753.49
NOx was 10.45 with a limit of 9.27!

I'm running the original VW exhaust components (cat and muffler). I suspect
the Cat is bad.

I haven't hooked up the test light to read out the ECU error codes yet. I
plan to do this later today or tomorrow.

Can anyone tell me what typical readings should be for this engine using the
VW exhaust?

Any suggestions will be greatly appreciated.

Gary
_________________________________________________________________
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subaruvanagon-unsubscribe@...




Justin B. Jensen
 

Check for over-advanced ignition timing and/or a lean condition.

-----Original Message-----
From: Gary McEachern [mailto:glmce@...]
Sent: Saturday, January 13, 2001 12:26 PM
To: subaruvanagon@...
Subject: [subaruvanagon] Failed emissions inspection!


Hello SubaVolks

I took my van to be inspected today and failed the mass enhanced emissions
test! Boy was I surprised because the suby engine runs and smells so much
nicer than the VW engine. The test was run as if the engine was the VW
waterboxer. The emissions are read with the van driven at speed on a
dynamometer.

HC was 2.37 with a limit of 8.25
CO was 51.38 with a limit of 94.36
CO2 was 753.49
NOx was 10.45 with a limit of 9.27!

I'm running the original VW exhaust components (cat and muffler). I suspect
the Cat is bad.

I haven't hooked up the test light to read out the ECU error codes yet. I
plan to do this later today or tomorrow.

Can anyone tell me what typical readings should be for this engine using the
VW exhaust?

Any suggestions will be greatly appreciated.

Gary
_________________________________________________________________
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subaruvanagon-unsubscribe@...


Gary McEachern
 

Justin
Thanks for the information.

How could the ignition timing on a suby EJ22 engine become over advanced? Since there is no distributor isn't the timing electronically controlled with no provision for adjustment?

Gary


----Original Message Follows----
From: "Justin B. Jensen" <jjensen@...>
Reply-To: subaruvanagon@...
To: <subaruvanagon@...>
Subject: RE: [subaruvanagon] Failed emissions inspection!
Date: Sat, 13 Jan 2001 15:22:30 -0700

Check for over-advanced ignition timing and/or a lean condition.

-----Original Message-----
From: Gary McEachern [mailto:glmce@...]
Sent: Saturday, January 13, 2001 12:26 PM
To: subaruvanagon@...
Subject: [subaruvanagon] Failed emissions inspection!


Hello SubaVolks

I took my van to be inspected today and failed the mass enhanced emissions
test! Boy was I surprised because the suby engine runs and smells so much
nicer than the VW engine. The test was run as if the engine was the VW
waterboxer. The emissions are read with the van driven at speed on a
dynamometer.

HC was 2.37 with a limit of 8.25
CO was 51.38 with a limit of 94.36
CO2 was 753.49
NOx was 10.45 with a limit of 9.27!

I'm running the original VW exhaust components (cat and muffler). I suspect
the Cat is bad.

I haven't hooked up the test light to read out the ECU error codes yet. I
plan to do this later today or tomorrow.

Can anyone tell me what typical readings should be for this engine using the
VW exhaust?

Any suggestions will be greatly appreciated.

Gary
_________________________________________________________________
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To unsubscribe from this group, send an email to:
subaruvanagon-unsubscribe@...





_________________________________________________________________
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Gary McEachern
 

Good point! Anyone out there know what "normal" emissions readings are for the Suby 2.2L engine? Is 10.45% high or could it be normal for this engine.

Gary

----Original Message Follows----
From: Jim Arnott <jrasite@...>

Don't *know* but here's my observations...

Gary McEachern wrote:

"The test was run as if the engine was the VW waterboxer."

It ain't. AFAIK the Test should have been run for the engine that you
have.

HC was 2.37 with a limit of 8.25
CO was 51.38 with a limit of 94.36
CO2 was 753.49
NOx was 10.45 with a limit of 9.27!
High NOx usually indicates an lean mixture. (Burning too hot.)

You might return to the smog station and ask for the specs for the
engine that's in your rig. If your readings are w/i the range of the
specs, have it retested. Else???

Jim

_________________________________________________________________
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Ron Bloomquist
 

Hi Gary,

Here are the readings from my smog test. 1991 Subaru Legacy 2.2 with new
KEP header and cat.

Hydrocarbons measured: 11 Allowable: 173
Carbon dioxide measured: 0.0 Allowable .90
Nitrogen Oxide measured 2 Allowable 1564

Ron


Darrell Boehler
 

Hi Gary,
The cat can also have a big impact on nox. I have been looking over the bosch fuel injection book and the subaru shop
manual. They both point out a good mixture and 3 way cat help to reduce nox as well as hc and co. I somehow thought if the
mixture was ok the hc would be ok even without a cat, but I was wrong. I have no idea what the readings should be. We don't have
testing here except in metro areas. So I am unable to help you much with numbers.

Darrell

----- Original Message -----
From: "Gary McEachern" <glmce@...>
To: <subaruvanagon@...>
Sent: Saturday, January 13, 2001 5:41 PM
Subject: [subaruvanagon] Re: Failed emissions inspection!


Good point! Anyone out there know what "normal" emissions readings are for
the Suby 2.2L engine? Is 10.45% high or could it be normal for this engine.

Gary

----Original Message Follows----
From: Jim Arnott <jrasite@...>

Don't *know* but here's my observations...

Gary McEachern wrote:
>
>
"The test was run as if the engine was the VW waterboxer."

It ain't. AFAIK the Test should have been run for the engine that you
have.

> HC was 2.37 with a limit of 8.25
> CO was 51.38 with a limit of 94.36
> CO2 was 753.49
> NOx was 10.45 with a limit of 9.27!

High NOx usually indicates an lean mixture. (Burning too hot.)

You might return to the smog station and ask for the specs for the
engine that's in your rig. If your readings are w/i the range of the
specs, have it retested. Else???

Jim

_________________________________________________________________
Get your FREE download of MSN Explorer at


To unsubscribe from this group, send an email to:
subaruvanagon-unsubscribe@...




KEP
 

The reason we tested so many catalytic converters while putting together our
kits is the fact that the original Subaru engine has two catalytic
converters. The NOx has always been a problem. Our CARB exemption is not
valid without our catalytic converter, you would not have been allowed to
run the test in California and it would have failed by a very large margin.

Kennedy Engineered Products
38830 17th St. East
Palmdale, CA 93550

(661) 272-1147

----- Original Message -----
From: Gary McEachern <glmce@...>
To: <subaruvanagon@...>
Sent: Saturday, January 13, 2001 11:25 AM
Subject: [subaruvanagon] Failed emissions inspection!


Hello SubaVolks

I took my van to be inspected today and failed the mass enhanced emissions
test! Boy was I surprised because the suby engine runs and smells so much
nicer than the VW engine. The test was run as if the engine was the VW
waterboxer. The emissions are read with the van driven at speed on a
dynamometer.

HC was 2.37 with a limit of 8.25
CO was 51.38 with a limit of 94.36
CO2 was 753.49
NOx was 10.45 with a limit of 9.27!

I'm running the original VW exhaust components (cat and muffler). I
suspect
the Cat is bad.

I haven't hooked up the test light to read out the ECU error codes yet. I
plan to do this later today or tomorrow.

Can anyone tell me what typical readings should be for this engine using
the
VW exhaust?

Any suggestions will be greatly appreciated.

Gary
_________________________________________________________________
Get your FREE download of MSN Explorer at


To unsubscribe from this group, send an email to:
subaruvanagon-unsubscribe@...




Steve Coseo
 

Hobert,
Spoke with your wife the other day. She mentioned some difficulties your were having with the shortened oil pans. Any idea when they might become available? Checked out Roadcows web page. The one he has looked great.
-steve
seattle, wa


----Original Message Follows----
From: "KEP" <kennedy@...>
Reply-To: subaruvanagon@...
To: <subaruvanagon@...>
Subject: Re: [subaruvanagon] Failed emissions inspection!
Date: Mon, 15 Jan 2001 09:31:58 -0800

The reason we tested so many catalytic converters while putting together our
kits is the fact that the original Subaru engine has two catalytic
converters. The NOx has always been a problem. Our CARB exemption is not
valid without our catalytic converter, you would not have been allowed to
run the test in California and it would have failed by a very large margin.

Kennedy Engineered Products
38830 17th St. East
Palmdale, CA 93550

(661) 272-1147

----- Original Message -----
From: Gary McEachern <glmce@...>
To: <subaruvanagon@...>
Sent: Saturday, January 13, 2001 11:25 AM
Subject: [subaruvanagon] Failed emissions inspection!


Hello SubaVolks

I took my van to be inspected today and failed the mass enhanced
emissions
test! Boy was I surprised because the suby engine runs and smells so much
nicer than the VW engine. The test was run as if the engine was the VW
waterboxer. The emissions are read with the van driven at speed on a
dynamometer.

HC was 2.37 with a limit of 8.25
CO was 51.38 with a limit of 94.36
CO2 was 753.49
NOx was 10.45 with a limit of 9.27!

I'm running the original VW exhaust components (cat and muffler). I
suspect
the Cat is bad.

I haven't hooked up the test light to read out the ECU error codes yet. I
plan to do this later today or tomorrow.

Can anyone tell me what typical readings should be for this engine using
the
VW exhaust?

Any suggestions will be greatly appreciated.

Gary
_________________________________________________________________
Get your FREE download of MSN Explorer at


To unsubscribe from this group, send an email to:
subaruvanagon-unsubscribe@...




_________________________________________________________________
Get your FREE download of MSN Explorer at


KEP
 

Hobert does not have a wife. We are working on cutting down the labor time
of the oil pan. We have about 10 here already that we are committed to do.
I will post a message when we are ready to accept more cores for conversion.
There are 3 "prototypes" out there - Ron Bloomquist in one of them. They
are looking good, we just have to get a system going so they are not so time
consuming, we are doing them "in house" as the local welding shop took 5
hours and did not do the job right. (Sigh).

Susan
Kennedy Engineered Products
38830 17th St. East
Palmdale, CA 93550

(661) 272-1147

----- Original Message -----
From: Steve Coseo <roadcamp@...>
To: <subaruvanagon@...>
Sent: Monday, January 15, 2001 10:22 AM
Subject: Re: [subaruvanagon] Failed emissions inspection!


Hobert,
Spoke with your wife the other day. She mentioned some difficulties your
were having with the shortened oil pans. Any idea when they might become
available? Checked out Roadcows web page. The one he has looked great.
-steve
seattle, wa


----Original Message Follows----
From: "KEP" <kennedy@...>
Reply-To: subaruvanagon@...
To: <subaruvanagon@...>
Subject: Re: [subaruvanagon] Failed emissions inspection!
Date: Mon, 15 Jan 2001 09:31:58 -0800

The reason we tested so many catalytic converters while putting together
our
kits is the fact that the original Subaru engine has two catalytic
converters. The NOx has always been a problem. Our CARB exemption is not
valid without our catalytic converter, you would not have been allowed to
run the test in California and it would have failed by a very large
margin.

Kennedy Engineered Products
38830 17th St. East
Palmdale, CA 93550

(661) 272-1147
----- Original Message -----
From: Gary McEachern <glmce@...>
To: <subaruvanagon@...>
Sent: Saturday, January 13, 2001 11:25 AM
Subject: [subaruvanagon] Failed emissions inspection!


> Hello SubaVolks
>
> I took my van to be inspected today and failed the mass enhanced
emissions
> test! Boy was I surprised because the suby engine runs and smells so
much
> nicer than the VW engine. The test was run as if the engine was the VW
> waterboxer. The emissions are read with the van driven at speed on a
> dynamometer.
>
> HC was 2.37 with a limit of 8.25
> CO was 51.38 with a limit of 94.36
> CO2 was 753.49
> NOx was 10.45 with a limit of 9.27!
>
> I'm running the original VW exhaust components (cat and muffler). I
suspect
> the Cat is bad.
>
> I haven't hooked up the test light to read out the ECU error codes yet.
I
> plan to do this later today or tomorrow.
>
> Can anyone tell me what typical readings should be for this engine
using
the
> VW exhaust?
>
> Any suggestions will be greatly appreciated.
>
> Gary
> _________________________________________________________________
> Get your FREE download of MSN Explorer at
>
>
> To unsubscribe from this group, send an email to:
> subaruvanagon-unsubscribe@...
>
>
>
>


_________________________________________________________________
Get your FREE download of MSN Explorer at


To unsubscribe from this group, send an email to:
subaruvanagon-unsubscribe@...



Lawrence Johnson
 

KEP wrote:

Hobert does not have a wife. We are working on cutting down the labor time
of the oil pan. We have about 10 here already that we are committed to do.
Susan, is one of those for me?
Larry Johnson

I will post a message when we are ready to accept more cores for conversion.
There are 3 "prototypes" out there - Ron Bloomquist in one of them. They
are looking good, we just have to get a system going so they are not so time
consuming, we are doing them "in house" as the local welding shop took 5
hours and did not do the job right. (Sigh).

Susan
Kennedy Engineered Products
38830 17th St. East
Palmdale, CA 93550

(661) 272-1147


Steve Coseo
 

Thanks Susan. Sorry about that. Bad assumption.
Im looking forward to hearing when you guys are ready for more pans..
-steve



----Original Message Follows----
From: "KEP" <kennedy@...>
Reply-To: subaruvanagon@...
To: <subaruvanagon@...>
Subject: Re: [subaruvanagon] Failed emissions inspection!
Date: Mon, 15 Jan 2001 11:11:32 -0800

Hobert does not have a wife. We are working on cutting down the labor time
of the oil pan. We have about 10 here already that we are committed to do.
I will post a message when we are ready to accept more cores for conversion.
There are 3 "prototypes" out there - Ron Bloomquist in one of them. They
are looking good, we just have to get a system going so they are not so time
consuming, we are doing them "in house" as the local welding shop took 5
hours and did not do the job right. (Sigh).

Susan
Kennedy Engineered Products
38830 17th St. East
Palmdale, CA 93550

(661) 272-1147

----- Original Message -----
From: Steve Coseo <roadcamp@...>
To: <subaruvanagon@...>
Sent: Monday, January 15, 2001 10:22 AM
Subject: Re: [subaruvanagon] Failed emissions inspection!


Hobert,
Spoke with your wife the other day. She mentioned some difficulties your
were having with the shortened oil pans. Any idea when they might become
available? Checked out Roadcows web page. The one he has looked great.
-steve
seattle, wa


----Original Message Follows----
From: "KEP" <kennedy@...>
Reply-To: subaruvanagon@...
To: <subaruvanagon@...>
Subject: Re: [subaruvanagon] Failed emissions inspection!
Date: Mon, 15 Jan 2001 09:31:58 -0800

The reason we tested so many catalytic converters while putting together
our
kits is the fact that the original Subaru engine has two catalytic
converters. The NOx has always been a problem. Our CARB exemption is
not
valid without our catalytic converter, you would not have been allowed to
run the test in California and it would have failed by a very large
margin.

Kennedy Engineered Products
38830 17th St. East
Palmdale, CA 93550

(661) 272-1147
----- Original Message -----
From: Gary McEachern <glmce@...>
To: <subaruvanagon@...>
Sent: Saturday, January 13, 2001 11:25 AM
Subject: [subaruvanagon] Failed emissions inspection!


> Hello SubaVolks
>
> I took my van to be inspected today and failed the mass enhanced
emissions
> test! Boy was I surprised because the suby engine runs and smells so
much
> nicer than the VW engine. The test was run as if the engine was the VW
> waterboxer. The emissions are read with the van driven at speed on a
> dynamometer.
>
> HC was 2.37 with a limit of 8.25
> CO was 51.38 with a limit of 94.36
> CO2 was 753.49
> NOx was 10.45 with a limit of 9.27!
>
> I'm running the original VW exhaust components (cat and muffler). I
suspect
> the Cat is bad.
>
> I haven't hooked up the test light to read out the ECU error codes
yet.
I
> plan to do this later today or tomorrow.
>
> Can anyone tell me what typical readings should be for this engine
using
the
> VW exhaust?
>
> Any suggestions will be greatly appreciated.
>
> Gary
> _________________________________________________________________
> Get your FREE download of MSN Explorer at
>
>
> To unsubscribe from this group, send an email to:
> subaruvanagon-unsubscribe@...
>
>
>
>


_________________________________________________________________
Get your FREE download of MSN Explorer at


To unsubscribe from this group, send an email to:
subaruvanagon-unsubscribe@...



_________________________________________________________________
Get your FREE download of MSN Explorer at