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Crank Pulley Torque


 

Can one over tighten the crank pulley bolt and if so what's the worst case scenario?

Matt


 

Hi Matt,
Yes, you can over torque any bolt/stud.
This will usually result in one or more of the following consequences:
a) Nothing happens if only over torques slightly.
b) You strip the threads on either the bolt or the hole.
c) The bolt/stud stretches and possibly breaks.

Tom
Burlington ON

--- In subaruvanagon@..., "Matt" <mattsewalson@...> wrote:

Can one over tighten the crank pulley bolt and if so what's the worst case scenario?

Matt


 

Sure you can overtorque anything. Worst case scenario is that the
bolt snaps but not all the way off. The mechanic is not aware that
the bolt is snapped. The driver operates the vehicle and during that
operation the bolt dislodges and the crank pulley weasels its way off,
taking a chunk of the timing belt cover with it. The alternator,
power steering, and a/c belts fly asunder.
The vehicle will continue to run on the power of the battery alone but
will conk out before long. It'll be hard to steer and the a/c wont
work.
The crank bolt will have to be extracted and the pulley replaced (if
you can find it).

If you suspect the crank bolt is overtorqued, i'd suggest removal and
inspection. Even replacement depending on how much it was
overtorqued.

Brent


On Wed, Mar 28, 2012 at 5:32 AM, Matt <mattsewalson@...> wrote:
Can one over tighten the crank pulley bolt and if so what's the worst case scenario?

Matt



------------------------------------

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--
Brent Weide
Portland, Oregon
www.weidefamily.net/vanagon/


 

So here's the deal. I got my motor and getting ready to do the timing belt, idlers, water pump and etc. While removing the crank pulley bolt I had a huge brain fart and gave it a few 1/4 turns the wrong way. Once I figured out I was being a dumb a$$ and started to turn the wrench he right way it came out with no problems. At no point did it feel like I stripped anything out and the threads on the crank pulley bolt look fine. I'm just a little concerned about the crank shaft and if this could have caused any major damage.

Sorry for not giving more info in my first post but I was in a hurry this morning.

Thanks,
Matt

--- In subaruvanagon@..., "Matt" <mattsewalson@...> wrote:

Can one over tighten the crank pulley bolt and if so what's the worst case scenario?

Matt


 

Unless you're the incredible hulk using a 2 foot breaker bar - I wouldn't sweat it. The Subaru torque spec is around 100ftlbs (I believe) which is tighter than your lug / wheel nuts.

--- In subaruvanagon@..., "Matt" <mattsewalson@...> wrote:

So here's the deal. I got my motor and getting ready to do the timing belt, idlers, water pump and etc. While removing the crank pulley bolt I had a huge brain fart and gave it a few 1/4 turns the wrong way. Once I figured out I was being a dumb a$$ and started to turn the wrench he right way it came out with no problems. At no point did it feel like I stripped anything out and the threads on the crank pulley bolt look fine. I'm just a little concerned about the crank shaft and if this could have caused any major damage.

Sorry for not giving more info in my first post but I was in a hurry this morning.

Thanks,
Matt

--- In subaruvanagon@..., "Matt" <mattsewalson@> wrote:

Can one over tighten the crank pulley bolt and if so what's the worst case scenario?

Matt


 

Crank pulley bolt torque according to repair manual was only 72 ftlbs. I
torque it to 120 ftlbs, making sure pulley stays put.
Lug bolts/nuts 125 ftlbs
Leon

On 3/28/2012 10:23 AM, iwalklongtime wrote:

Unless you're the incredible hulk using a 2 foot breaker bar - I
wouldn't sweat it. The Subaru torque spec is around 100ftlbs (I
believe) which is tighter than your lug / wheel nuts.

--- In subaruvanagon@...
<mailto:subaruvanagon%40yahoogroups.com>, "Matt" <mattsewalson@...> wrote:

So here's the deal. I got my motor and getting ready to do the
timing belt, idlers, water pump and etc. While removing the crank
pulley bolt I had a huge brain fart and gave it a few 1/4 turns the
wrong way. Once I figured out I was being a dumb a$$ and started to
turn the wrench he right way it came out with no problems. At no point
did it feel like I stripped anything out and the threads on the crank
pulley bolt look fine. I'm just a little concerned about the crank
shaft and if this could have caused any major damage.

Sorry for not giving more info in my first post but I was in a hurry
this morning.

Thanks,
Matt

--- In subaruvanagon@...
<mailto:subaruvanagon%40yahoogroups.com>, "Matt" <mattsewalson@> wrote:

Can one over tighten the crank pulley bolt and if so what's the
worst case scenario?

Matt


 

Quite right - I forgot the vanagon wheel torque was so much higher than the cars (87 ft lbs)

I guess it's all up to what was being used to "loosen" the bolt and how much force was exerted.

--- In subaruvanagon@..., Leon Korkin <korkwood@...> wrote:

Crank pulley bolt torque according to repair manual was only 72 ftlbs. I
torque it to 120 ftlbs, making sure pulley stays put.
Lug bolts/nuts 125 ftlbs
Leon

On 3/28/2012 10:23 AM, iwalklongtime wrote:

Unless you're the incredible hulk using a 2 foot breaker bar - I
wouldn't sweat it. The Subaru torque spec is around 100ftlbs (I
believe) which is tighter than your lug / wheel nuts.

--- In subaruvanagon@...
<mailto:subaruvanagon%40yahoogroups.com>, "Matt" <mattsewalson@> wrote:

So here's the deal. I got my motor and getting ready to do the
timing belt, idlers, water pump and etc. While removing the crank
pulley bolt I had a huge brain fart and gave it a few 1/4 turns the
wrong way. Once I figured out I was being a dumb a$$ and started to
turn the wrench he right way it came out with no problems. At no point
did it feel like I stripped anything out and the threads on the crank
pulley bolt look fine. I'm just a little concerned about the crank
shaft and if this could have caused any major damage.

Sorry for not giving more info in my first post but I was in a hurry
this morning.

Thanks,
Matt

--- In subaruvanagon@...
<mailto:subaruvanagon%40yahoogroups.com>, "Matt" <mattsewalson@> wrote:

Can one over tighten the crank pulley bolt and if so what's the
worst case scenario?

Matt


[Non-text portions of this message have been removed]


 

Then my plan is to get a new crank pulley bolt and maybe a little lock tight.

--- In subaruvanagon@..., "iwalklongtime" <sensical@...> wrote:

Quite right - I forgot the vanagon wheel torque was so much higher than the cars (87 ft lbs)

I guess it's all up to what was being used to "loosen" the bolt and how much force was exerted.

--- In subaruvanagon@..., Leon Korkin <korkwood@> wrote:

Crank pulley bolt torque according to repair manual was only 72 ftlbs. I
torque it to 120 ftlbs, making sure pulley stays put.
Lug bolts/nuts 125 ftlbs
Leon

On 3/28/2012 10:23 AM, iwalklongtime wrote:

Unless you're the incredible hulk using a 2 foot breaker bar - I
wouldn't sweat it. The Subaru torque spec is around 100ftlbs (I
believe) which is tighter than your lug / wheel nuts.

--- In subaruvanagon@...
<mailto:subaruvanagon%40yahoogroups.com>, "Matt" <mattsewalson@> wrote:

So here's the deal. I got my motor and getting ready to do the
timing belt, idlers, water pump and etc. While removing the crank
pulley bolt I had a huge brain fart and gave it a few 1/4 turns the
wrong way. Once I figured out I was being a dumb a$$ and started to
turn the wrench he right way it came out with no problems. At no point
did it feel like I stripped anything out and the threads on the crank
pulley bolt look fine. I'm just a little concerned about the crank
shaft and if this could have caused any major damage.

Sorry for not giving more info in my first post but I was in a hurry
this morning.

Thanks,
Matt

--- In subaruvanagon@...
<mailto:subaruvanagon%40yahoogroups.com>, "Matt" <mattsewalson@> wrote:

Can one over tighten the crank pulley bolt and if so what's the
worst case scenario?

Matt


[Non-text portions of this message have been removed]


 

Matt,
The earlier Subaru specification for the torque (69 to 76 ft lbs)was far too low - the later manuals call for 120 ft lbs. I always use 120 ft lbs and never use lock tight at that torque.

The lower torque value often resulted in loose crank pulley and damage to the crank shaft. Be sure to use the higher torque as Leon suggested.

Tom
Burlington ON

--- In subaruvanagon@..., "Matt" <mattsewalson@...> wrote:

Then my plan is to get a new crank pulley bolt and maybe a little lock tight.


 

Thanks,
I planned on using the higher torque value. Just did the timing belt on my wife's 04 Impreza and the torque value was 130 ft lbs. in the Haynes manual. I also remember reading a discussion on the torque values and how it is listed to low in manuals. Is the lock tight, medium strength, not needed? I figure it wouldn't hurt since I don't plan on taking the crank pulley off for a while and definitely don't want it coming off during operation.

Thanks for all the info,
Matt

--- In subaruvanagon@..., "Tom Shiels" <tom@...> wrote:

Matt,
The earlier Subaru specification for the torque (69 to 76 ft lbs)was far too low - the later manuals call for 120 ft lbs. I always use 120 ft lbs and never use lock tight at that torque.

The lower torque value often resulted in loose crank pulley and damage to the crank shaft. Be sure to use the higher torque as Leon suggested.

Tom
Burlington ON


--- In subaruvanagon@..., "Matt" <mattsewalson@> wrote:

Then my plan is to get a new crank pulley bolt and maybe a little lock tight.


realflighter2
 

The ONLY problem I have had with my Subaru installation is this bolt coming loose. When it does, the pulley does a number on the woodruff key and slot in the tip of the crankshaft that aligns the pulley and timing sprocket, and the timing sprocket (which normally justs slips on) is nearly impossible to remove. So lesson learned. Torque the piss out of it (¡­or factory recommended setting, whichever comes first), a dab of locktite (obviously not the permanent type) and then I index marked the bolt and pulley with a yellow paint pencil line (like they use to mark parts at the junk yard). You can see the pulley and bolt from the rear license plate door, and every so often I will look in to make sure the bolt has not loosened.

Gary Trovinger
1987 Syncro Westfalia SP (subaru powered)

--- In subaruvanagon@..., "Matt" <mattsewalson@...> wrote:

Thanks,
I planned on using the higher torque value. Just did the timing belt on my wife's 04 Impreza and the torque value was 130 ft lbs. in the Haynes manual. I also remember reading a discussion on the torque values and how it is listed to low in manuals. Is the lock tight, medium strength, not needed? I figure it wouldn't hurt since I don't plan on taking the crank pulley off for a while and definitely don't want it coming off during operation.

Thanks for all the info,
Matt

--- In subaruvanagon@..., "Tom Shiels" <tom@> wrote:

Matt,
The earlier Subaru specification for the torque (69 to 76 ft lbs)was far too low - the later manuals call for 120 ft lbs. I always use 120 ft lbs and never use lock tight at that torque.

The lower torque value often resulted in loose crank pulley and damage to the crank shaft. Be sure to use the higher torque as Leon suggested.

Tom
Burlington ON


--- In subaruvanagon@..., "Matt" <mattsewalson@> wrote:

Then my plan is to get a new crank pulley bolt and maybe a little lock tight.


Scott Daniel - Turbovans
 

That's a great suggestion on marking it ..so you can see at a glance if
it's moved.

I use 'a little' lock-tite on them.
I have taken apart thousands of things I lock-tited..
I've never found it to be that permanent at all really.

and it is underdesigned some on the subaru.
the pulley only goes down over the crank a short way. like a quarter
inch or so ..
not that good.
On the waterboxer engine it's about and inch and an eighth or so ..it
really is down over the end of the crank,
not stuck on the end of it .

On 3/30/2012 7:44 PM, realflighter2 wrote:

The ONLY problem I have had with my Subaru installation is this bolt
coming loose. When it does, the pulley does a number on the woodruff
key and slot in the tip of the crankshaft that aligns the pulley and
timing sprocket, and the timing sprocket (which normally justs slips
on) is nearly impossible to remove. So lesson learned. Torque the piss
out of it (...or factory recommended setting, whichever comes first),
a dab of locktite (obviously not the permanent type) and then I index
marked the bolt and pulley with a yellow paint pencil line (like they
use to mark parts at the junk yard). You can see the pulley and bolt
from the rear license plate door, and every so often I will look in to
make sure the bolt has not loosened.

Gary Trovinger
1987 Syncro Westfalia SP (subaru powered)

--- In subaruvanagon@...
<mailto:subaruvanagon%40yahoogroups.com>, "Matt" <mattsewalson@...> wrote:

Thanks,
I planned on using the higher torque value. Just did the timing belt
on my wife's 04 Impreza and the torque value was 130 ft lbs. in the
Haynes manual. I also remember reading a discussion on the torque
values and how it is listed to low in manuals. Is the lock tight,
medium strength, not needed? I figure it wouldn't hurt since I don't
plan on taking the crank pulley off for a while and definitely don't
want it coming off during operation.

Thanks for all the info,
Matt

--- In subaruvanagon@...
<mailto:subaruvanagon%40yahoogroups.com>, "Tom Shiels" <tom@> wrote:

Matt,
The earlier Subaru specification for the torque (69 to 76 ft
lbs)was far too low - the later manuals call for 120 ft lbs. I always
use 120 ft lbs and never use lock tight at that torque.

The lower torque value often resulted in loose crank pulley and
damage to the crank shaft. Be sure to use the higher torque as Leon
suggested.

Tom
Burlington ON


--- In subaruvanagon@...
<mailto:subaruvanagon%40yahoogroups.com>, "Matt" <mattsewalson@> wrote:

Then my plan is to get a new crank pulley bolt and maybe a
little lock tight.