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TDI Starter Swap Report
1991 VW Vanagon w/ Automatic Transmission
1999 Phase 1 DOHC EJ25. Stock Vanagon Starter: (Bosch SR25X) After my 99 DOHC EJ25 had been running for awhile and was well warmed up i'd notice that more often than not, the stock starter would struggle to turn the engine over. Gave the symptoms of a tired battery and urged me to issue a silent plea in order to get her to fire up. She always did but not without at least a little worry. I did research on the following possible replacement options: 65-89 Porsche 911 Bosch SR68X (fits with modifications to mating flange Gear Reduction Starter TDI Starter (requires adaptor plate) SR0409X or SR0408X (fits 1998-2003 TDI Beetles. MK-4 Body Style 1999.5-2003 Golf and Jetta) I ended up going with the TDI starter and adaptor flange. I chose the SR0409X model starter as it has a bit more power. I found it out on ebay for about $86 USD including shipping. I purchased my adaptor flange from Westy Ventures (). I paid $72 USD including shipping. Result: The installation was a breeze. I did have to build a small pigtail which allowed me to feed my ignition line and subaru ecu start signal wires to the starter. I also had to modify my vanagon alternator wire connector a bit to allow it to fit on the shorter stud on the new starter. The rest was a simple process of bolting up the flange and starter and testing. The sound of the starter is very different than the stock vanagon starter which takes some getting used to. It turns the engine much faster and starts her up quicker. There is absolutely no strain with a warm engine anymore. It turns the engine as fast as, or faster than, the subaru starter when the engine was still in it's donor car. I'd recommend this replacement to anyone who is experiencing symptoms like i did and wants to improve starting performance. All the best, Brent -- Brent Weide Portland, Oregon www.weidefamily.net/vanagon/ |
We used the same TDI starter and adapter on an SVX a couple years ago and it has held up well. Just a couple weeks ago I put another one on my 2.2. They work great as Brent says.
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Craig --- On Tue, 4/3/12, Brent Weide <brent.weide@...> wrote:
From: Brent Weide <brent.weide@...> Subject: [subaruvanagon] TDI Starter Swap Report To: subaruvanagon@... Date: Tuesday, April 3, 2012, 11:19 AM ? 1991 VW Vanagon w/ Automatic Transmission 1999 Phase 1 DOHC EJ25. Stock Vanagon Starter: (Bosch SR25X) After my 99 DOHC EJ25 had been running for awhile and was well warmed up i'd notice that more often than not, the stock starter would struggle to turn the engine over. Gave the symptoms of a tired battery and urged me to issue a silent plea in order to get her to fire up. She always did but not without at least a little worry. I did research on the following possible replacement options: 65-89 Porsche 911 Bosch SR68X (fits with modifications to mating flange Gear Reduction Starter TDI Starter (requires adaptor plate) SR0409X or SR0408X (fits 1998-2003 TDI Beetles. MK-4 Body Style 1999.5-2003 Golf and Jetta) I ended up going with the TDI starter and adaptor flange. I chose the SR0409X model starter as it has a bit more power. I found it out on ebay for about $86 USD including shipping. I purchased my adaptor flange from Westy Ventures (). I paid $72 USD including shipping. Result: The installation was a breeze. I did have to build a small pigtail which allowed me to feed my ignition line and subaru ecu start signal wires to the starter. I also had to modify my vanagon alternator wire connector a bit to allow it to fit on the shorter stud on the new starter. The rest was a simple process of bolting up the flange and starter and testing. The sound of the starter is very different than the stock vanagon starter which takes some getting used to. It turns the engine much faster and starts her up quicker. There is absolutely no strain with a warm engine anymore. It turns the engine as fast as, or faster than, the subaru starter when the engine was still in it's donor car. I'd recommend this replacement to anyone who is experiencing symptoms like i did and wants to improve starting performance. All the best, Brent -- Brent Weide Portland, Oregon www.weidefamily.net/vanagon/ [Non-text portions of this message have been removed] |
i have a 1991 Westy Syncro with it's second 2.5L soon to be installed. I was running into the same problem before the motor blew.
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I was planning on putting in a NEW STOCK started form my van. I recall reading somewhere it had enough crankin power. Should I go with the TDI or stick with the stock guy. I do not believe there is much of a difference in price. Thanks --- In subaruvanagon@..., Brent Weide <brent.weide@...> wrote:
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I have a stock starter in my 1987 Syncro (2.5also), been working fine for years (knock on wood)
? Sean G ________________________________ From: Terry <gannont15@...> To: subaruvanagon@... Sent: Tuesday, April 3, 2012 4:24 PM Subject: [subaruvanagon] Re: TDI Starter Swap Report ? i have a 1991 Westy Syncro with it's second 2.5L soon to be installed. I was running into the same problem before the motor blew. I was planning on putting in a NEW STOCK started form my van. I recall reading somewhere it had enough crankin power. Should I go with the TDI or stick with the stock guy. I do not believe there is much of a difference in price. Thanks --- In subaruvanagon@..., Brent Weide <brent.weide@...> wrote:
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Terry: My recommendation - as per my writeup, is that the tdi starter
is far superior to the stock vanagon starter. My vanagon starter was fresh so my comparison is new against new. I believe you'll appreciate the torque in the tdi starter, especially when your engine is warm. Brent On Tue, Apr 3, 2012 at 4:36 PM, Sean Garrett <doit.outdoors@...> wrote: I have a stock starter in my 1987 Syncro (2.5also), been working fine for years (knock on wood) -- Brent Weide Portland, Oregon www.weidefamily.net/vanagon/ |
Larry Hamm
He'll also appreciate it when it's very cold...
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It's nice to get a good strong crank on these high compression engines when it's -25F outside! I've had mine for about five years now, and wouldn't trade for anything. The only minor installation drawback is having to use the long difflock actuator bracket, with a notch cut out, on a Syncro. Larry H. On 4/3/2012 6:10 PM, Brent Weide wrote:
Terry: My recommendation - as per my writeup, is that the tdi starter |
It's huge PITA to install TDI starter in Syncro, requiring grinding
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difflock actuator and a bit of starter itself just to get it in I tried and gave up My old stock starter works just fine with 2.5 Suby Not all TDI starters are good, chinese made are crap Leon On 4/3/2012 6:10 PM, Brent Weide wrote:
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mario
I stuck a TDI starter in my syncro last summer and the work to get it in wasn't difficult, a few minutes of grinding and it was in place and happy. The rebuilt bosch TDI starter was a big improvement for turning over my EJ22 over the bosch 1hp starter that I removed.
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Mario --- In subaruvanagon@..., Leon Korkin <korkwood@...> wrote:
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Wondering if I should add this to my list of items to do for my up coming conversion.
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Matt --- In subaruvanagon@..., Brent Weide <brent.weide@...> wrote:
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