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Headstock configuration and speed range discussion
Paul R. Hvidston
Does anybody have a 9" SB with a similar configuration? My 1941(?)
"Precision Model A" headstock has Timken roller bearings and no back gear (as seen from the attached photo). Nothing hangs off of the two ears on the headstock casting. With the headstock 3-step cone-pulley along with another 4-step jack-shaft on the floor-mount pedestal I get 12 speeds. The jack-shaft and motor were cobbled together from pillow blocks and a non-reversing repulsion motor. I'd like to re-engineer the power train starting with a TEFC 1 HP induction motor and possibly add a two-step pulley setup off the motor shaft in order to get the equivalent of a back-gear. Spindle speeds? I'd like to end up with 25-2100 RPM. I would imagine the roller bearings could handle the high speed safely. Flat belt? has anybody purchased a belt and cement from SBL? Others? Cost? Is it worth machining v-belt pulleys and getting rid of all that flat belt stuff? I read/heard that flat belt slip is a good safety factor if you should crash your cutter into the chuck (or whatever). BTW, surfing the SBL web site I found more history/documentation on the 9" series at: Paul R. Hvidston Upland, CA |
James W. Early
Paul
I put one of those on my machine in 1977 when the leather belt went south. As I remember the cost then was about $50, I do not know what it would cost now. That belt is still working fine with no problems except the saftey slip today. Sure saves the machine on crashes. For another option I would use the same belts from McMaster-Carr that I am using on the Burke mill, but you will have to take the head apart to fit it. JWE --- In southbendlathe@..., "Paul R. Hvidston" <p.hvidston@i...> wrote: Does anybody have a 9" SB with a similar configuration? My 1941(?)back gear (as seen from the attached photo). Nothing hangs off of the twoears on the headstock casting. With the headstock 3-step cone-pulley along withanother 4-step jack-shaft on the floor-mount pedestal I get 12 speeds. Thetrain starting with a TEFC 1 HP induction motor and possibly add a two-step pulley setup off the motor shaft in order to get the equivalent of a back-gear. Spindle speeds? I'd like to end up with 25-2100 RPM. I wouldimagine the roller bearings could handle the high speed safely. Flat belt? hasanybody purchased a belt and cement from SBL? Others? Cost? Is it worthmachining v-belt pulleys and getting rid of all that flat belt stuff? Iread/heard that flat belt slip is a good safety factor if you should crashyour cutter into the chuck (or whatever).the 9" series at: |
Paul,
I checked with a local electrical supplier and there are a number of nice little AC frequency drive which will give you a variable speed control with any 110/220V AC motor. It will also give you reversing capablities and they are about $200- 300 dollars. You can do away with all those counter shafts and jsut still with one speed. Here is a list of some of the Brand name drives. Allen-Bradley Mitsubishi Toshiba Sumitomo Westinghouse GE Reliance T.B. Woods Asea Brown Boveri (ABB) Siemens --- In southbendlathe@..., "Paul R. Hvidston" <p.hvidston@i...> wrote: Does anybody have a 9" SB with a similar configuration? My 1941(?)gear (as seen from the attached photo). Nothing hangs off of the two earson the headstock casting. With the headstock 3-step cone-pulley along withanother 4-step jack-shaft on the floor-mount pedestal I get 12 speeds. Thetrain starting with a TEFC 1 HP induction motor and possibly add atwo-step pulley setup off the motor shaft in order to get the equivalent of aback-gear. Spindle speeds? I'd like to end up with 25-2100 RPM. I would imaginethe roller bearings could handle the high speed safely. Flat belt? hasanybody purchased a belt and cement from SBL? Others? Cost? Is it worthmachining v-belt pulleys and getting rid of all that flat belt stuff? Iread/heard that flat belt slip is a good safety factor if you should crash yourcutter into the chuck (or whatever).the 9" series at: |
Paul R. Hvidston
jwtaylor,
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Interesting idea, and I was considering using a 3-phase motor and vari-drive I could get for under $100. The problems are torque and price. At lower spindle speeds I'm not convinced that there will be enough torque to machine large workpieces using a vari-drive. Gear reductions should provide more torque than the flat belt can transmit w/o slip. BTW, who is using flat belts (leather or other) on their lathe? James Early recommended (I believe) High-Speed Rubber Belts from McMaster-Carr, page 827 for $0.26/inch pre-made. Any thoughts from anybody about that? I called SBL and they want over $100.00 for a 3/4" x 53" belt and cement kit. Yikes! Cheers! Paul R. Hvidston Upland, CA ----- Original Message -----
From: <jwtaylor61@...> To: <southbendlathe@...> Sent: Tuesday, December 19, 2000 3:02 PM Subject: [southbendlathe] Re: Headstock configuration and speed range discussion Paul, |
I have been told that using a AC Drive, you will not loose any torque
at the high or low end of the scale. I will get some detailed information on this and post it after christmas. Jim --- In southbendlathe@..., "Paul R. Hvidston" <p.hvidston@i...> wrote: jwtaylor,vari-drive I could get for under $100. The problems are torque and price. Atlower spindle speeds I'm not convinced that there will be enough torque tomachine large workpieces using a vari-drive. Gear reductions should providemore torque than the flat belt can transmit w/o slip.James Early recommended (I believe) High-Speed Rubber Belts from McMaster-Carr,page 827 for $0.26/inch pre-made. Any thoughts from anybody about that? Icalled SBL and they want over $100.00 for a 3/4" x 53" belt and cement kit.Yikes! range discussionofPaul, speednice little AC frequency drive which will give you a variable reversingcontrol with any 110/220V AC motor. It will also give you onecapablities and they are about $200- 300 dollars. speed. |
Paul R. Hvidston
I'll be looking forward to it! Thanks, Jim
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Paul R. Hvidston, N6MGN@... ACKSYS Engineering Upland, CA p.hvidston@... ----- Original Message -----
From: <jwtaylor61@...> To: <southbendlathe@...> Sent: Wednesday, December 20, 2000 3:12 PM Subject: [southbendlathe] Re: Headstock configuration and speed range discussion I have been told that using a AC Drive, you will not loose any torque |
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