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Headstock configuration and speed range discussion


Paul R. Hvidston
 

Does anybody have a 9" SB with a similar configuration? My 1941(?)
"Precision Model A" headstock has Timken roller bearings and no back gear
(as seen from the attached photo). Nothing hangs off of the two ears on the
headstock casting. With the headstock 3-step cone-pulley along with another
4-step jack-shaft on the floor-mount pedestal I get 12 speeds. The
jack-shaft and motor were cobbled together from pillow blocks and a
non-reversing repulsion motor. I'd like to re-engineer the power train
starting with a TEFC 1 HP induction motor and possibly add a two-step pulley
setup off the motor shaft in order to get the equivalent of a back-gear.
Spindle speeds? I'd like to end up with 25-2100 RPM. I would imagine the
roller bearings could handle the high speed safely. Flat belt? has anybody
purchased a belt and cement from SBL? Others? Cost? Is it worth machining
v-belt pulleys and getting rid of all that flat belt stuff? I read/heard
that flat belt slip is a good safety factor if you should crash your cutter
into the chuck (or whatever).

BTW, surfing the SBL web site I found more history/documentation on the 9"
series at:


Paul R. Hvidston
Upland, CA


James W. Early
 

Paul
I put one of those on my machine in 1977 when the leather belt went
south. As I remember the cost then was about $50, I do not know what
it would cost now. That belt is still working fine with no problems
except the saftey slip today. Sure saves the machine on crashes. For
another option I would use the same belts from McMaster-Carr that I
am using on the Burke mill, but you will have to take the head apart
to fit it.
JWE


--- In southbendlathe@..., "Paul R. Hvidston"
<p.hvidston@i...> wrote:
Does anybody have a 9" SB with a similar configuration? My 1941(?)
"Precision Model A" headstock has Timken roller bearings and no
back gear
(as seen from the attached photo). Nothing hangs off of the two
ears on the
headstock casting. With the headstock 3-step cone-pulley along with
another
4-step jack-shaft on the floor-mount pedestal I get 12 speeds. The
jack-shaft and motor were cobbled together from pillow blocks and a
non-reversing repulsion motor. I'd like to re-engineer the power
train
starting with a TEFC 1 HP induction motor and possibly add a two-
step pulley
setup off the motor shaft in order to get the equivalent of a back-
gear.
Spindle speeds? I'd like to end up with 25-2100 RPM. I would
imagine the
roller bearings could handle the high speed safely. Flat belt? has
anybody
purchased a belt and cement from SBL? Others? Cost? Is it worth
machining
v-belt pulleys and getting rid of all that flat belt stuff? I
read/heard
that flat belt slip is a good safety factor if you should crash
your cutter
into the chuck (or whatever).

BTW, surfing the SBL web site I found more history/documentation on
the 9"
series at:


Paul R. Hvidston
Upland, CA


 

Paul,

I checked with a local electrical supplier and there are a number of
nice little AC frequency drive which will give you a variable speed
control with any 110/220V AC motor. It will also give you reversing
capablities and they are about $200- 300 dollars.

You can do away with all those counter shafts and jsut still with one
speed.

Here is a list of some of the Brand name drives.

Allen-Bradley
Mitsubishi
Toshiba
Sumitomo
Westinghouse
GE
Reliance
T.B. Woods
Asea Brown Boveri (ABB)
Siemens





--- In southbendlathe@..., "Paul R. Hvidston"
<p.hvidston@i...> wrote:
Does anybody have a 9" SB with a similar configuration? My 1941(?)
"Precision Model A" headstock has Timken roller bearings and no back
gear
(as seen from the attached photo). Nothing hangs off of the two ears
on the
headstock casting. With the headstock 3-step cone-pulley along with
another
4-step jack-shaft on the floor-mount pedestal I get 12 speeds. The
jack-shaft and motor were cobbled together from pillow blocks and a
non-reversing repulsion motor. I'd like to re-engineer the power
train
starting with a TEFC 1 HP induction motor and possibly add a
two-step pulley
setup off the motor shaft in order to get the equivalent of a
back-gear.
Spindle speeds? I'd like to end up with 25-2100 RPM. I would imagine
the
roller bearings could handle the high speed safely. Flat belt? has
anybody
purchased a belt and cement from SBL? Others? Cost? Is it worth
machining
v-belt pulleys and getting rid of all that flat belt stuff? I
read/heard
that flat belt slip is a good safety factor if you should crash your
cutter
into the chuck (or whatever).

BTW, surfing the SBL web site I found more history/documentation on
the 9"
series at:


Paul R. Hvidston
Upland, CA


Paul R. Hvidston
 

jwtaylor,

Interesting idea, and I was considering using a 3-phase motor and vari-drive
I could get for under $100. The problems are torque and price. At lower
spindle speeds I'm not convinced that there will be enough torque to machine
large workpieces using a vari-drive. Gear reductions should provide more
torque than the flat belt can transmit w/o slip.

BTW, who is using flat belts (leather or other) on their lathe? James Early
recommended (I believe) High-Speed Rubber Belts from McMaster-Carr, page 827
for $0.26/inch pre-made. Any thoughts from anybody about that? I called SBL
and they want over $100.00 for a 3/4" x 53" belt and cement kit. Yikes!

Cheers!

Paul R. Hvidston
Upland, CA

----- Original Message -----
From: <jwtaylor61@...>
To: <southbendlathe@...>
Sent: Tuesday, December 19, 2000 3:02 PM
Subject: [southbendlathe] Re: Headstock configuration and speed range
discussion


Paul,

I checked with a local electrical supplier and there are a number of
nice little AC frequency drive which will give you a variable speed
control with any 110/220V AC motor. It will also give you reversing
capablities and they are about $200- 300 dollars.

You can do away with all those counter shafts and jsut still with one
speed.


 

I have been told that using a AC Drive, you will not loose any torque
at the high or low end of the scale.

I will get some detailed information on this and post it after
christmas.

Jim

--- In southbendlathe@..., "Paul R. Hvidston"
<p.hvidston@i...> wrote:
jwtaylor,

Interesting idea, and I was considering using a 3-phase motor and
vari-drive
I could get for under $100. The problems are torque and price. At
lower
spindle speeds I'm not convinced that there will be enough torque to
machine
large workpieces using a vari-drive. Gear reductions should provide
more
torque than the flat belt can transmit w/o slip.

BTW, who is using flat belts (leather or other) on their lathe?
James Early
recommended (I believe) High-Speed Rubber Belts from McMaster-Carr,
page 827
for $0.26/inch pre-made. Any thoughts from anybody about that? I
called SBL
and they want over $100.00 for a 3/4" x 53" belt and cement kit.
Yikes!

Cheers!

Paul R. Hvidston
Upland, CA

----- Original Message -----
From: <jwtaylor61@h...>
To: <southbendlathe@...>
Sent: Tuesday, December 19, 2000 3:02 PM
Subject: [southbendlathe] Re: Headstock configuration and speed
range
discussion


Paul,

I checked with a local electrical supplier and there are a number
of
nice little AC frequency drive which will give you a variable
speed
control with any 110/220V AC motor. It will also give you
reversing
capablities and they are about $200- 300 dollars.

You can do away with all those counter shafts and jsut still with
one
speed.


Paul R. Hvidston
 

I'll be looking forward to it! Thanks, Jim

Paul R. Hvidston, N6MGN@...
ACKSYS Engineering
Upland, CA
p.hvidston@...

----- Original Message -----
From: <jwtaylor61@...>
To: <southbendlathe@...>
Sent: Wednesday, December 20, 2000 3:12 PM
Subject: [southbendlathe] Re: Headstock configuration and speed range
discussion


I have been told that using a AC Drive, you will not loose any torque
at the high or low end of the scale.

I will get some detailed information on this and post it after
christmas.

Jim