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Racal RA-6790GM/R2174 New to Me


 


One of these radios found a home at my house yesterday. I am typically a collector / restorer of tube based radios, but have had a couple Harris RF-590's and a Watkins Johnson. I am familiar with digital circuits (I've been in the electronics engineering field most of my career) and know my way around an O'Scope.

I have directly emailed Gary the following but thought I'd post to the group as well.

1. Radio is populated with "VLF" Eproms and an assortment of filters.?

1a. Battery was changed (now dead) says 3.6v but manual says 2.4v. What should I replace it with?

2. The radio powers up, voltages at the power supply are good, but there is no front panel response. Small LCD shows two digits in upper right corner, Freq LCD shows random numbers that don't change, but can be different after power cycle.

3. The three OOL LEDs are lit on the A9 card - obviously pointing me to some phase lock issues.

4. There is 15v at the LCD lamps but they are not on. I can't imagine they are all bad. Unpowered there is 100 ohms across the lamp circuit so seems like some / most filaments are intact.

5. The Silver backing of the LCDs is discolored - are replacements available?

6. Where is a good source for spare parts?

7. I expect I'll have to go through and replace many, if not all, of the tantalums like I had to do on the Harris radios I had.

I just got the radio yesterday and did a quick survey of condition last night. Hope to find time to dig further this weekend. I have downloaded the operating and service manuals as well.

Any direction is appreciated.

Tom?
W3TA


 

Hi Tom,
?
I have just finished repairing an RA6790 and its a very nice receiver when its going!
I am no kind of expert on these but I can answer some of your questions. The battery in mine (and I assume yours) should be 2.4V. Just replace it with any NiCad battery pack with that voltage - many cordless phones have similar batteries, and you can just velcro it to the side of the case somewhere. Mine exhibited all sorts of strange behaviour till I replaced it - would start doing a BITE test then hang at some point.
?
The bulbs on my display were all burnt out - I have now replaced all of the bulbs with green SMD LED's and 4K7 resistors - see photo attached.
?
Two of the tantalums were shorted in mine - in the First mixer (A2) and had taken out a choke as well. I am not normally a fan of shotgun cap replacement but am now tossing up whether to replace all the rest - thoughts anyone? I noted that they were 20V tantalums running at 16V - not enough safety margin I would suggest.?
?
The three transistors in A2 seem to run VERY hot! I added some additional heatsinking - not sure if its necessary but cant hurt.
?
Yours sounds like it may have issues with the A6A2 board. replcae the battery first then go from there I would suggest. Hopefully you proms are not damaged.
?
Cheers, and good luck!
Peter - VK2AN
?


 

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Hi Peter,

?

Thank you for the suggestions. I have a couple hours today to work on it. So far found two open traces on the A6A2 board, repaired them but still have issues. I tested all of the traces as well as their connections to the front panel – everything seems intact now.

?

I have a feeling that the A6A2 board will be replaced soon………

?

What serial number is your radio? Mine is 3265 on the Racal ID plate and 3198 on the R-2174 ID plate.

?

Tom

W3TA

?

From: [email protected] <[email protected]> On Behalf Of Peter E via groups.io
Sent: Friday, November 29, 2024 10:14 PM
To: [email protected]
Subject: Re: [RacalRadio] Racal RA-6790GM/R2174 New to Me

?

Hi Tom,

?

I have just finished repairing an RA6790 and its a very nice receiver when its going!

I am no kind of expert on these but I can answer some of your questions. The battery in mine (and I assume yours) should be 2.4V. Just replace it with any NiCad battery pack with that voltage - many cordless phones have similar batteries, and you can just velcro it to the side of the case somewhere. Mine exhibited all sorts of strange behaviour till I replaced it - would start doing a BITE test then hang at some point.

?

The bulbs on my display were all burnt out - I have now replaced all of the bulbs with green SMD LED's and 4K7 resistors - see photo attached.

?

Two of the tantalums were shorted in mine - in the First mixer (A2) and had taken out a choke as well. I am not normally a fan of shotgun cap replacement but am now tossing up whether to replace all the rest - thoughts anyone? I noted that they were 20V tantalums running at 16V - not enough safety margin I would suggest.?

?

The three transistors in A2 seem to run VERY hot! I added some additional heatsinking - not sure if its necessary but cant hurt.

?

Yours sounds like it may have issues with the A6A2 board. replcae the battery first then go from there I would suggest. Hopefully you proms are not damaged.

?

Cheers, and good luck!

Peter - VK2AN

?


 

开云体育

Peter, I will make one well intentioned criticism of your advice, which was to use a NiCad battery, leakage from which has destroyed a lot of A6A2 cards.? Use instead a NiMH replacement which are much prone to leakage.? One used to be able to get a Varda "Mempac" German made battery that was a direct drop in replacement for the original.? If that can't be got any more a little daughter card can be made to fit whatever is available.? I have used many of these Vardas over the years with excellent results.? Looking at my remaining stock recently showed they still have charge!

I agree with the use of LEDs for edge lighting using the original boards, but a more even result can be got with four series connected strings of seven sideways firing LEDs with one series 100 Ohm R in each string.? Three wire links are needed, with slots cut in the existing traces for the LEDs, see attached pic.

Assuming there has been battery leakage in the past with the original poster's CPU, the A6A2 board would have to be cleaned and examined very closely,? The leakage is alkaline and can be neutralised with some dilute vinegar followed by washing with isopropyl alcohol.? That nasty stuff gets everywhere with a fondness for destroying VIAs, creeping up transistor and IC leads and dissolving the copper inside the plastic body, getting into the 34 way connector next to the battery.? Any signs of dull grey solder or traces of blue near anything copper are bad news.

A6A2 boards can be fixed if not too badly damaged, also new replacement boards are available.

73 - Dan

ac6ao / g3ncr


 

Guys,
I just did up a Cubic R3080 last winter changing out all the power bus caps that has the same disease.
New tantalum caps are just as bad as the old ones so I decided to replace all the 10uF power bus caps with 1uF /100V
Kemet ceramic caps I bought from Mouser. Good price break when you buy a bag of 100. The power bus bypass cap value is not critical. Everything worked fine when I am done. I think it was over 60 caps but the ceramic caps will out last me.?
While working our company decided to stop using tantalum caps. It wasn't worth the time we were spending on failure reports and unhappy customers. Frank WA1GFZ

On Saturday, November 30, 2024 at 11:10:33 AM EST, Dan Rae via groups.io <danrae@...> wrote:


Peter, I will make one well intentioned criticism of your advice, which was to use a NiCad battery, leakage from which has destroyed a lot of A6A2 cards.? Use instead a NiMH replacement which are much prone to leakage.? One used to be able to get a Varda "Mempac" German made battery that was a direct drop in replacement for the original.? If that can't be got any more a little daughter card can be made to fit whatever is available.? I have used many of these Vardas over the years with excellent results.? Looking at my remaining stock recently showed they still have charge!

I agree with the use of LEDs for edge lighting using the original boards, but a more even result can be got with four series connected strings of seven sideways firing LEDs with one series 100 Ohm R in each string.? Three wire links are needed, with slots cut in the existing traces for the LEDs, see attached pic.

Assuming there has been battery leakage in the past with the original poster's CPU, the A6A2 board would have to be cleaned and examined very closely,? The leakage is alkaline and can be neutralised with some dilute vinegar followed by washing with isopropyl alcohol.? That nasty stuff gets everywhere with a fondness for destroying VIAs, creeping up transistor and IC leads and dissolving the copper inside the plastic body, getting into the 34 way connector next to the battery.? Any signs of dull grey solder or traces of blue near anything copper are bad news.

A6A2 boards can be fixed if not too badly damaged, also new replacement boards are available.

73 - Dan

ac6ao / g3ncr


 

I presume "much prone to leakage" should read "much less prone to leakage"?

Bob

Sent from my StarLink satcom terminal

On Sat, 30 Nov 2024 at 20:01, frank carcia
<carcia@...> wrote:
Guys,
I just did up a Cubic R3080 last winter changing out all the power bus caps that has the same disease.
New tantalum caps are just as bad as the old ones so I decided to replace all the 10uF power bus caps with 1uF /100V
Kemet ceramic caps I bought from Mouser. Good price break when you buy a bag of 100. The power bus bypass cap value is not critical. Everything worked fine when I am done. I think it was over 60 caps but the ceramic caps will out last me.?
While working our company decided to stop using tantalum caps. It wasn't worth the time we were spending on failure reports and unhappy customers. Frank WA1GFZ

On Saturday, November 30, 2024 at 11:10:33 AM EST, Dan Rae via groups.io <danrae@...> wrote:


Peter, I will make one well intentioned criticism of your advice, which was to use a NiCad battery, leakage from which has destroyed a lot of A6A2 cards.? Use instead a NiMH replacement which are much prone to leakage.? One used to be able to get a Varda "Mempac" German made battery that was a direct drop in replacement for the original.? If that can't be got any more a little daughter card can be made to fit whatever is available.? I have used many of these Vardas over the years with excellent results.? Looking at my remaining stock recently showed they still have charge!

I agree with the use of LEDs for edge lighting using the original boards, but a more even result can be got with four series connected strings of seven sideways firing LEDs with one series 100 Ohm R in each string.? Three wire links are needed, with slots cut in the existing traces for the LEDs, see attached pic.

Assuming there has been battery leakage in the past with the original poster's CPU, the A6A2 board would have to be cleaned and examined very closely,? The leakage is alkaline and can be neutralised with some dilute vinegar followed by washing with isopropyl alcohol.? That nasty stuff gets everywhere with a fondness for destroying VIAs, creeping up transistor and IC leads and dissolving the copper inside the plastic body, getting into the 34 way connector next to the battery.? Any signs of dull grey solder or traces of blue near anything copper are bad news.

A6A2 boards can be fixed if not too badly damaged, also new replacement boards are available.

73 - Dan

ac6ao / g3ncr


 

Hi Tom.
?
Mine appears to be a bit later than yours - Serial 5372 on both the front and rear plates - I wonder why yours are different?
?
Dan is absolutely correct, I meant to say NiMh (not Nicad). Actually Nicads are quite hard to get now days, and I much prefer to have the battery pack wired to the board but in a separate location somewhere where leakage can't cause any grief.
?
Cheers,
Peter - VK2AN


 

Hi Dan,
?
Absolutely correct - I actually meant to say NiMh (must be getting old).
?
I like your led lighting solution. I also wonder if it is possible to use that electroluminescent "string" that is available in various places? That would give really even illumination. I also like the idea that there are no more heat generating bulbs anywhere near the edge of the very hard to get LCD displays.
?
Cheers,
Peter


 

开云体育

On 11/30/2024 1:27 PM, Peter E via groups.io wrote:
Hi Dan,
?
Absolutely correct - I actually meant to say NiMh (must be getting old).
And of course I did mean less prone to leakage :^)? Even older.
?
I like your led lighting solution. I also wonder if it is possible to use that electroluminescent "string" that is available in various places? That would give really even illumination

Two things there, first there is not a lot of height between the existing board and the front panel, so not a lot of room for those strips.? Secondly you need the small surface mount LEDs that shine sideways to light the LCDs.? The original LED lighting on the GM needed a re-worked acrylic piece to accommodate the only LEDs that were available at the time.

I've done a few like that, the only advice I'd give would be to buy some extra LEDs, since they have a habit of jumping off the board never to be seen again.

73 - Dan


 

开云体育

Hi Dan,

I just looked up some info on electroluminescent wire. It needs to be driven with high frequency AC at a fairly high voltage. Not something you would want anywhere near a sensitive receiver I would think.

Cheers,
Peter


From: [email protected] <[email protected]> on behalf of Dan Rae via groups.io <danrae@...>
Sent: Sunday, 1 December 2024 9:37 AM
To: [email protected] <[email protected]>
Subject: Re: [RacalRadio] Racal RA-6790GM/R2174 New to Me
?
On 11/30/2024 1:27 PM, Peter E via groups.io wrote:
Hi Dan,
?
Absolutely correct - I actually meant to say NiMh (must be getting old).
And of course I did mean less prone to leakage :^)? Even older.
?
I like your led lighting solution. I also wonder if it is possible to use that electroluminescent "string" that is available in various places? That would give really even illumination

Two things there, first there is not a lot of height between the existing board and the front panel, so not a lot of room for those strips.? Secondly you need the small surface mount LEDs that shine sideways to light the LCDs.? The original LED lighting on the GM needed a re-worked acrylic piece to accommodate the only LEDs that were available at the time.

I've done a few like that, the only advice I'd give would be to buy some extra LEDs, since they have a habit of jumping off the board never to be seen again.

73 - Dan


 

Are the "string" wires different from regular electroluminscent panels?? Those run at about 120 VAC 400 Hz which is pretty easy to create without much EMI.

On 11/30/2024 9:15 PM, Peter E via groups.io wrote:
Hi Dan,

I just looked up some info on electroluminescent wire. It needs to be driven with high frequency AC at a fairly high voltage. Not something you would want anywhere near a sensitive receiver I would think.

Cheers,
Peter
--------------------------------------------------------------------------------
*From:* [email protected] <[email protected]> on behalf of Dan Rae via groups.io <danrae@...>
*Sent:* Sunday, 1 December 2024 9:37 AM
*To:* [email protected] <[email protected]>
*Subject:* Re: [RacalRadio] Racal RA-6790GM/R2174 New to Me
On 11/30/2024 1:27 PM, Peter E via groups.io wrote:
Hi Dan,
Absolutely correct - I actually meant to say NiMh (must be getting old).
And of course I did mean /less/ prone to leakage :^)? Even older.
I like your led lighting solution. I also wonder if it is possible to use that electroluminescent "string" that is available in various places? That would give really even illumination
Two things there, first there is not a lot of height between the existing board and the front panel, so not a lot of room for those strips.? Secondly you need the small surface mount LEDs that shine sideways to light the LCDs.? The original LED lighting on the GM needed a re-worked acrylic piece to accommodate the only LEDs that were available at the time.

I've done a few like that, the only advice I'd give would be to buy some extra LEDs, since they have a habit of jumping off the board never to be seen again.

73 - Dan


 

开云体育

Probably not, but I would think even 400Hz at high voltage would generate a fair few harmonics right inside a sensitive receiver.


From: [email protected] <[email protected]> on behalf of Peter Gottlieb via groups.io <hpnpilot@...>
Sent: Sunday, 1 December 2024 1:19 PM
To: [email protected] <[email protected]>
Subject: Re: [RacalRadio] Racal RA-6790GM/R2174 New to Me
?
Are the "string" wires different from regular electroluminscent panels?? Those
run at about 120 VAC 400 Hz which is pretty easy to create without much EMI.


On 11/30/2024 9:15 PM, Peter E via groups.io wrote:
> Hi Dan,
>
> I just looked up some info on electroluminescent wire. It needs to be driven
> with high frequency AC at a fairly high voltage. Not something you would want
> anywhere near a sensitive receiver I would think.
>
> Cheers,
> Peter
> --------------------------------------------------------------------------------
> *From:* [email protected] <[email protected]> on behalf of Dan Rae via
> groups.io <danrae@...>
> *Sent:* Sunday, 1 December 2024 9:37 AM
> *To:* [email protected] <[email protected]>
> *Subject:* Re: [RacalRadio] Racal RA-6790GM/R2174 New to Me
> On 11/30/2024 1:27 PM, Peter E via groups.io wrote:
>> Hi Dan,
>> Absolutely correct - I actually meant to say NiMh (must be getting old).
> And of course I did mean /less/ prone to leakage :^)? Even older.
>> I like your led lighting solution. I also wonder if it is possible to use
>> that electroluminescent "string" that is available in various places? That
>> would give really even illumination
>
> Two things there, first there is not a lot of height between the existing
> board and the front panel, so not a lot of room for those strips.? Secondly
> you need the small surface mount LEDs that shine sideways to light the LCDs.?
> The original LED lighting on the GM needed a re-worked acrylic piece to
> accommodate the only LEDs that were available at the time.
>
> I've done a few like that, the only advice I'd give would be to buy some extra
> LEDs, since they have a habit of jumping off the board never to be seen again.
>
> 73 - Dan
>
>







 

EL backlighting is used in plenty of sensitive transceivers. Examples include the Harris RF-350K and Tadiran PRC-2200.

On 11/30/2024 9:25 PM, Peter E via groups.io wrote:
Probably not, but I would think even 400Hz at high voltage would generate a fair few harmonics right inside a sensitive receiver.
--------------------------------------------------------------------------------
*From:* [email protected] <[email protected]> on behalf of Peter Gottlieb via groups.io <hpnpilot@...>
*Sent:* Sunday, 1 December 2024 1:19 PM
*To:* [email protected] <[email protected]>
*Subject:* Re: [RacalRadio] Racal RA-6790GM/R2174 New to Me
Are the "string" wires different from regular electroluminscent panels?? Those
run at about 120 VAC 400 Hz which is pretty easy to create without much EMI.


On 11/30/2024 9:15 PM, Peter E via groups.io wrote:
Hi Dan,

I just looked up some info on electroluminescent wire. It needs to be driven
with high frequency AC at a fairly high voltage. Not something you would want
anywhere near a sensitive receiver I would think.

Cheers,
Peter
--------------------------------------------------------------------------------
*From:* [email protected] <[email protected]> on behalf of Dan Rae via
groups.io <danrae@...>
*Sent:* Sunday, 1 December 2024 9:37 AM
*To:* [email protected] <[email protected]>
*Subject:* Re: [RacalRadio] Racal RA-6790GM/R2174 New to Me
On 11/30/2024 1:27 PM, Peter E via groups.io wrote:
Hi Dan,
Absolutely correct - I actually meant to say NiMh (must be getting old).
And of course I did mean /less/ prone to leakage :^) Even older.
I like your led lighting solution. I also wonder if it is possible to use
that electroluminescent "string" that is available in various places? That
would give really even illumination
Two things there, first there is not a lot of height between the existing
board and the front panel, so not a lot of room for those strips.? Secondly
you need the small surface mount LEDs that shine sideways to light the LCDs.
The original LED lighting on the GM needed a re-worked acrylic piece to
accommodate the only LEDs that were available at the time.

I've done a few like that, the only advice I'd give would be to buy some extra
LEDs, since they have a habit of jumping off the board never to be seen again.

73 - Dan







 

开云体育

It may be possible but it makes it a pretty complex alternative to some simple LED's installed in place of the bulbs.
What would be really nice would be to remove the silver backing on the existing LCD's and replace that with EL panels?

Maybe a project for someone more adventurous than me....


From: [email protected] <[email protected]> on behalf of Peter Gottlieb via groups.io <hpnpilot@...>
Sent: Sunday, 1 December 2024 1:28 PM
To: [email protected] <[email protected]>
Subject: Re: [RacalRadio] Racal RA-6790GM/R2174 New to Me
?
EL backlighting is used in plenty of sensitive transceivers. Examples include
the Harris RF-350K and Tadiran PRC-2200.


On 11/30/2024 9:25 PM, Peter E via groups.io wrote:
> Probably not, but I would think even 400Hz at high voltage would generate a
> fair few harmonics right inside a sensitive receiver.
> --------------------------------------------------------------------------------
> *From:* [email protected] <[email protected]> on behalf of Peter
> Gottlieb via groups.io <hpnpilot@...>
> *Sent:* Sunday, 1 December 2024 1:19 PM
> *To:* [email protected] <[email protected]>
> *Subject:* Re: [RacalRadio] Racal RA-6790GM/R2174 New to Me
> Are the "string" wires different from regular electroluminscent panels?? Those
> run at about 120 VAC 400 Hz which is pretty easy to create without much EMI.
>
>
> On 11/30/2024 9:15 PM, Peter E via groups.io wrote:
> > Hi Dan,
> >
> > I just looked up some info on electroluminescent wire. It needs to be driven
> > with high frequency AC at a fairly high voltage. Not something you would want
> > anywhere near a sensitive receiver I would think.
> >
> > Cheers,
> > Peter
> > --------------------------------------------------------------------------------
> > *From:* [email protected] <[email protected]> on behalf of Dan Rae via
> > groups.io <danrae@...>
> > *Sent:* Sunday, 1 December 2024 9:37 AM
> > *To:* [email protected] <[email protected]>
> > *Subject:* Re: [RacalRadio] Racal RA-6790GM/R2174 New to Me
> > On 11/30/2024 1:27 PM, Peter E via groups.io wrote:
> >> Hi Dan,
> >> Absolutely correct - I actually meant to say NiMh (must be getting old).
> > And of course I did mean /less/ prone to leakage :^) Even older.
> >> I like your led lighting solution. I also wonder if it is possible to use
> >> that electroluminescent "string" that is available in various places? That
> >> would give really even illumination
> >
> > Two things there, first there is not a lot of height between the existing
> > board and the front panel, so not a lot of room for those strips.? Secondly
> > you need the small surface mount LEDs that shine sideways to light the LCDs.
> > The original LED lighting on the GM needed a re-worked acrylic piece to
> > accommodate the only LEDs that were available at the time.
> >
> > I've done a few like that, the only advice I'd give would be to buy some extra
> > LEDs, since they have a habit of jumping off the board never to be seen again.
> >
> > 73 - Dan
> >
> >
>
>
>
>
>
>
>







 

It is possible to buy LEDs with light diffusers that can fit behind LCD displays.? It's kind of hit-or-miss with the sizes though. Adafruit has a few different ones.

Like this:?

They are thicker than an EL panel and there isn't always room.? If you have the space, doing it with LEDs is definitely the way to go.

On 11/30/2024 9:31 PM, Peter E via groups.io wrote:
It may be possible but it makes it a pretty complex alternative to some simple LED's installed in place of the bulbs.
What would be really nice would be to remove the silver backing on the existing LCD's and replace that with EL panels?

Maybe a project for someone more adventurous than me....
--------------------------------------------------------------------------------
*From:* [email protected] <[email protected]> on behalf of Peter Gottlieb via groups.io <hpnpilot@...>
*Sent:* Sunday, 1 December 2024 1:28 PM
*To:* [email protected] <[email protected]>
*Subject:* Re: [RacalRadio] Racal RA-6790GM/R2174 New to Me
EL backlighting is used in plenty of sensitive transceivers. Examples include
the Harris RF-350K and Tadiran PRC-2200.


On 11/30/2024 9:25 PM, Peter E via groups.io wrote:
Probably not, but I would think even 400Hz at high voltage would generate a
fair few harmonics right inside a sensitive receiver.
--------------------------------------------------------------------------------
*From:* [email protected] <[email protected]> on behalf of Peter
Gottlieb via groups.io <hpnpilot@...>
*Sent:* Sunday, 1 December 2024 1:19 PM
*To:* [email protected] <[email protected]>
*Subject:* Re: [RacalRadio] Racal RA-6790GM/R2174 New to Me
Are the "string" wires different from regular electroluminscent panels?? Those
run at about 120 VAC 400 Hz which is pretty easy to create without much EMI.


On 11/30/2024 9:15 PM, Peter E via groups.io wrote:
Hi Dan,

I just looked up some info on electroluminescent wire. It needs to be driven
with high frequency AC at a fairly high voltage. Not something you would want
anywhere near a sensitive receiver I would think.

Cheers,
Peter
--------------------------------------------------------------------------------
*From:* [email protected] <[email protected]> on behalf of Dan Rae via
groups.io <danrae@...>
*Sent:* Sunday, 1 December 2024 9:37 AM
*To:* [email protected] <[email protected]>
*Subject:* Re: [RacalRadio] Racal RA-6790GM/R2174 New to Me
On 11/30/2024 1:27 PM, Peter E via groups.io wrote:
Hi Dan,
Absolutely correct - I actually meant to say NiMh (must be getting old).
And of course I did mean /less/ prone to leakage :^) Even older.
I like your led lighting solution. I also wonder if it is possible to use
that electroluminescent "string" that is available in various places? That
would give really even illumination
Two things there, first there is not a lot of height between the existing
board and the front panel, so not a lot of room for those strips.? Secondly
you need the small surface mount LEDs that shine sideways to light the LCDs.
The original LED lighting on the GM needed a re-worked acrylic piece to
accommodate the only LEDs that were available at the time.

I've done a few like that, the only advice I'd give would be to buy some extra
LEDs, since they have a habit of jumping off the board never to be seen again.

73 - Dan