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Easy removal of broken BNC jack on QCX-mini


 

I have 3 QCX-mini transceivers that I've built for various bands, and today the center pin on the BNC antenna jack broke when I was disconnecting my antenna feedline from my 30 meter QCX-mini.? The center pin insulator along with the horizontal section of the center pin pulled right out of the BNC jack and I was surprised and disappointed?as I have never encountered this with a BNC jack before.
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Since the BNC jack has 4 ground pins and since it's a multi sided board removal of the failed BNC jack can be a difficult task.? I unsoldered the center pin from the board using my solder sucker, but removal of the solder from all 4 ground pins was very difficult and I eventually gave up trying to independently unsolder each ground pin using my soldering iron and solder sucker.
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I then got out my Weller solder gun model D550 which is a dual wattage unit (260/200 watt), I flipped the circuit board with the BNC jack upside down, I placed the solder gun tip on the shell of the BNC jack just above where the center pin is located (see picture below showing where I placed the tip of solder gun on the BNC jack shell), and I kept the solder gun on the shell of the jack using full power until I saw the solder was fluid on all 4 pins and at that point I removed the solder gun from the BNC jack and the BNC jack fell right out since the circuit board was upside down (this process worked great and I amazed myself on how simple it was).?
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I now have a new BNC jack on order from Mouser, and excited to get the rig back on the air.
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Just FYI,
Don (wd8dsb)
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Nice. ? I use similar techniques on things that are dead already, ICs with a central (often ground) pads underneath and/or where the replacement is on hand. ?

A clamp holder gives me one hand back as sometimes a bit of leverage with a screwdriver or blade is needed if the device was tightly fitting in its solder holes. ? Pre heat from below helps too in difficult cases?


 

Glad you succeeded!
I wonder if ChipKwik could work for those who may not have a high wattage iron.
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73, Mike KK7ER
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Yes it¡¯s an option ..
The trouble with ChipQwik is it¡¯s just very low temperature solder. It forms an ugly soft alloy with the original solder and allows the joints to be kept molten longer?
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All well so far. ? That mix ¡°may¡± be ¡°ok¡± for just adding flux and re soldering of very low powered cool area chips with little mechanical stress ?(as some mobile phone repairers will do before issuing a 30 day guarantee ) but chip kwik sensibly recommend complete removal of their solder from the board before re fitting a replacement part?
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In this case the potential mechanical stress would clearly require this process for future reliability?
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So yes if you have no powerful iron (or similar) it¡¯s an approach but needs quite a lot of after care and board heat to prepare for replacement so it may take longer?
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On the smaller parts, I've found it cleans up very nicely with flux/solder braid and isopropyl alcohol.
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73, Mike KK7ER
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