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-61 and -43 mix binocular cores and models for the RWTST and WTST
?John, Tony, Ryuji et al,
I¡¯ve done a set of measurements of Inductance of the secondary winding of a WTST on both -61 and -43 mix. My methodology was to use my RigExpert (good Ukrainian equipment) Zero 30 and in R-L-C configuration. I used known and confirmed values of C from 1740pF(I have some 1% SM) down to 8pF. For each known value of C I would find the resonance point where phase changes from +180 deg to -180deg. Knowing the resonant frequency and the C value allowed me to calculate inductance AT THAT FREQUENCY and plot the values. The first attached .png is an example of resonance. The first attached plot, albeit very simple, is the 3t output of BN61-202 WTST and you will note that the inductance INCRRASES with frequency, whereas in the second plot of the 2t output of a BN43-202 RWTST, you¡¯ll note the inductance DECREASES with an increase of frequency. Now I¡¯ve done these plots to specifically complicate the task of those who wish to model the QDC/QMX output transformers WTST and RWTST, of which I¡¯ve included my functional model diagrams for LTSpice, noting that, in both cases, L values for each segment, should be calculated from the either of 3 turn or 2 turn value from the charts. I hope now that we will see some real life modelling and not just guesses in values and performance. Vy best 73s Ross Sent from my iPhone 6 |
Wow, Ross...you succeeded!
Understanding and using those results is way above my pay grade!. You left the coupling coefficient at 1 in your binocular models. Intentional? JZ On Sat, Sep 30, 2023 at 1:18?PM Afghan Kabulldust via groups.io <kabulldust@...> wrote:
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Thank you for sharing the report, Ross. On Sat, Sep 30, 2023 at 01:18 PM, Afghan Kabulldust wrote:
Is any of the QRP Labs transceivers using 61 mix or did you just try for comparison? (I previously said 43 ferrite is wonderfully lousy material for some but not all uses, or something to that effect... 61 is wonderfully less lousy material for some uses.)
That is a very important point. Those L/C meters usually measure at a low frequency and in case of 43 ferrite often grossly overestimate the inductance at the HF operating frequencies.
I would expect windings on 61 material to increase the inductance with freq up to about 20-30MHz and then decline. In case of 43, the increase is much shallower and only up to around 2MHz then decline. You can see that from Fair-Rite data sheets. Also, the inductance versus frequency plot can be made very easily with a NanoVNA if you have one. Now, my question is, what did you connect to the primary while measuring the secondary impedance? Are the vertical axes in microhenries?
I actually thought a bit more about possible transformer model after I called the simulation experts to join. I think these output transformers to be somewhat difficult to model in general circuit simulators, unless they have model framework for transmission line transformers. |
Hi John,
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Well coefficients of 1 down to can be used to test the model¡¯s performance and comparison with the real world. 73 Ross Sent from my iPhone 6 On 30 Sep 2023, at 19:00, John Z <jdzbrozek@...> wrote: |
Ryuji,
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All high band QDX (and QMX) use the 61 mix. 73 Ross Sent from my iPhone 6 On 30 Sep 2023, at 22:35, Ryuji Suzuki AB1WX <ab1wx@...> wrote: |
Ryuji,
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I tried open and shorted and it did not seem to make any difference so left the primary open. NanoVNA is a little more difficult to get exact Hz measurements easily. Yes, uH 73 Ross Sent from my iPhone 6 On 30 Sep 2023, at 22:35, Ryuji Suzuki AB1WX <ab1wx@...> wrote: |
Next need to do on BN73-202 for 2200/630m
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(BN)73 Ross Sent from my iPhone 6 On 1 Oct 2023, at 03:20, Afghan Kabulldust via groups.io <kabulldust@...> wrote: |
"I tried open and shorted and it did not seem to make any difference so left the primary open." Ross, that is very puzzling!? "Open" should have given you the self inductance of the winding being measured. "Shorted" should have given you its leakage inductance.? You should have seen a very big difference between those two conditions. JZ On Sat, Sep 30, 2023, 11:20 PM Afghan Kabulldust via <kabulldust=[email protected]> wrote: Ryuji, |
Ryuji, Ross All 80-20m low band QDX and QMX also use BN61-202 now. Testing didn't reveal any problems, '61 produces a slight performance improvement and we have a lot of stock. So I'm reserving the remaining '43 we have, for the 160, 630 and 2200m QDX-M (hopefully soon). 73 Hans G0UPL On Sun, Oct 1, 2023, 6:03 AM Afghan Kabulldust via <kabulldust=[email protected]> wrote: Ryuji, |
Hello Ryuji The same output transformer construction is used for type 43 and 61 material.? 73 Hans G0UPL On Sun, Oct 1, 2023, 9:49 AM Ryuji Suzuki AB1WX <ab1wx@...> wrote:
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¿ªÔÆÌåÓý
Dang! I have a QDX High band arriving tomorrow where I was going to try two "innovative" ideas! One, use 61 mix for the transformer, and two, try a bandpass design instead of LPF design for the tx filters. Sounds like I have been scooped on the first idea.
No mention of 61 material in the 1.19 manual. Maybe I wasn't? paying close enough attention to all of the posts on here.?
I was thinking that the 61 mix might not have the same mystery resonance issues and also that it might have lower losses (better efficiency).
Tony
AD0VC
From: [email protected] <[email protected]> on behalf of Hans Summers <hans.summers@...>
Sent: Sunday, October 1, 2023 12:27 AM To: [email protected] Notification <[email protected]> Subject: Re: [QRPLabs] -61 and -43 mix binocular cores and models for the RWTST and WTST ?
Ryuji, Ross
All 80-20m low band QDX and QMX also use BN61-202 now. Testing didn't reveal any problems, '61 produces a slight performance improvement and we have a lot of stock. So I'm reserving the remaining '43 we have, for the 160, 630 and 2200m QDX-M
(hopefully soon).
73 Hans G0UPL
On Sun, Oct 1, 2023, 6:03 AM Afghan Kabulldust via
<kabulldust=[email protected]> wrote:
Ryuji, |
I went to Owen Duffy's ferrite core calculator and obtained the magnetizing conductance. They are indeed much smaller than 0.02 or 0.04 at 5MHz and 30MHz with the range of parameters. So, despite the large differences in the initial permeability and AL values between 61 and 43 cores, the transformer seem to work just as well with the same number of turns. |
Hi Tony, If you use BPF in place of LPF, the component count doubles for the same order number (5 in the case of QMX) and you'll have to insert series caps into existing inductors, and then parallel inductors to the existing shunt caps. I think you would have to annex the filter if you really wanted to do that, and you'll have to make one BPF per band rather than a group of bands. The only advantage I can think of is that the receiver preselector will be entirely absorbed into the TX BPF. That's an interesting concept but I don't see a way to fit many bands into the tiny case. |
Re: mystery resonance I was suspecting (hoping) that the push-pull output transformer's mystery resonance is causing or at least worsening the deep notch I have in my receiver BPF at 25MHz. I changed from WTST to a standard Guanella transformer with separate drain supply RFCs (I had another reason to do that, but the RF behavior of this arrangement is a lot more straight forward than WTST) and did the receiver sweeps. The traces looked unchanged. My BN**-202 core looked dull black not shiny so I assume I got 61 version (I received mine about 2 weeks ago). So, I think the mystery resonance in the output transformer might be something to do with the other winding styles on 43 but I don't think that is an issue with WTST or straight Guanella transformer on 61. Incidentally, as a primarily high band CW guy, I used 61 core in several of my antenna feedline transformers and they also performed well down to 60m and 80m so I'm familiar with this material. I've always thought that 43 was a bit over-popularized even where other cores would work better. But in reality if the transformer is well designed, the performance difference between 43 and 61 in HF bands may be rather small. Another good ferrite material is Laird 28. This core is somewhat between 43 and 61 (more similar to 43 though). |
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I am aware of the biasing issues. The design I have in mind uses 3 inductors and 3 capacitors.
There will be three BPFs with the same spans as the existing QDXH (20m, 17-15m, 12-10m).
The component count over all will be much less since the entire rx bpf circuitry should not be necessary.
But it remains to be seen whether it is a good idea. In practice, I think the "tuning" of the inductors is much more critical than the existing LPF and the harmonic suppression might not be good enough. So it is just an experiment to entertain myself.
Tony
AD0VC
From: [email protected] <[email protected]> on behalf of Ryuji Suzuki AB1WX <ab1wx@...>
Sent: Sunday, October 1, 2023 9:08 AM To: [email protected] <[email protected]> Subject: Re: [QRPLabs] -61 and -43 mix binocular cores and models for the RWTST and WTST ?
Hi Tony, If you use BPF in place of LPF, the component count doubles for the same order number (5 in the case of QMX) and you'll have to insert series caps into existing inductors, and then parallel inductors to the existing shunt caps. I think you would have to annex the filter if you really wanted to do that, and you'll have to make one BPF per band rather than a group of bands. The only advantage I can think of is that the receiver preselector will be entirely absorbed into the TX BPF. That's an interesting concept but I don't see a way to fit many bands into the tiny case. |
Ross,
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I ran side-by-side LTSpice simulations at 14 MHz, 12V, with both the conventional transformer model and your binocular transformer model. I used inductance segment values ranging from 200nH to 2uH in the binocular model and appropriate equivalent inductances and ratios for primary and secondary in the conventional model. Both were set with coupling coefficient = 1. I could see no quantitative or qualitative differences between the model runs, and very insignificant differences across the range of inductances. This is not really a surprise. I also tried lesser K values, down to 0.98, and still found no divergences. I did not try at higher frequencies. The twisted pair winding aspect of RWTST, and its transmission line property, have not yet found their place in the binocular model, and so I would not expect to see in simulation the benefit that we know accrues from its use. JZ KJ4A On Sun, Oct 1, 2023 at 11:22?AM mux_folder2001 <canthony15@...> wrote:
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JZ, did you look at the drain current and voltage while the transistor is off on that side? That's where the main difference is, in my analysis. I have done all my analysis on paper so I don't have the number to share with you, but if you model the transmission line transformer correctly, it will force RF current to go through the "OFF" transistor and may conduct through the body diodes or cause very high voltage depending on the timing of the switching/driving/etc. Another complication is the coupling of two transmission lines because they share the same core/magnetic circuit. This effect will be more salient at lower frequency especially with 43 core, but may be significant all across. Again, I would expect modeling these transformers accurately to be a quite challenging task. |
Hi Ryuji, My simulations used only? conventional coupled inductors, no transmission line component. Drain voltages and currents looked fine in both the simple and Ross' binocular version of the output transformer model. I have attempted to model the transmission line aspect of the RWTST, but am not satisfied with the results so far.? Yes, it is complex! I have successfully modelled a Guanella 4:1 balun as a pair of transmission lines, and that works well. ... You may also have seen my response to Nick regarding his recommendation for the Stockton Bridge in QMX. Simulation of that suggests that when high capacitance diodes are used, voltage driven capacitance differences in the two legs of the bridge unbalance it, to bad effect at higher frequency. Smaller capacitance diodes do much better in this regard. Nick seems to be on to something. JZ KJ4A On Tue, Oct 3, 2023, 10:12 AM Ryuji Suzuki AB1WX <ab1wx@...> wrote:
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