When going from an aluminum housing as provided by QRP Labs to a 3D printed one, I suspect that, due to the poorer thermal conductivity of the plastic/air matrix, high temperature issues may arise unless means of ventilation or heat conduction is provided.
I have seen this overheating occur in 3D printed balun housings, where the balun was properly sized but there was no/insufficient airflow and the heat buildup due to normal losses eventually caused the housing to melt and the core was visibly damaged.
Making one or more of the larger housing faces from sheet aluminum (or even thin heat sink stock) and using some thermal interface material may be useful in conducting heat out of the box.??
73, Don N2VGU