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My QMX+ has a .3 ohm short on VDD


 

Dear Members,

Trying as hard as I could to assemble the this beautiful radio, I somehow screwed up.?? I did check everything twice and sometimes three or four.? I didn't have any solder whisks and I did use my lop viewer just to make sure.? But I did put the battery in wrong on the front panel and that shorted out VDD.? I did have a problem with the power modules and ordered another set but they wouldn't turn on either. ? My original had the drain
short on SMS PCB#1 between Q103 DRAIN and the leadon Q104 but I found that before I turned them on and broke the lead on Q104 trying to move it over.? Other than that, the assembly was normal and all parts are
in their proper places.?? I did use a reduced voltage made with diodes at 8 volts for my initial turn on with my wall wart.? I wish I had put a current meter in there too? but I didn't scrounge through my oversized junk box
to find one.?? I think that was also a big mistake.? I won't make that mistake again when I order another QMX+ as I really need it to fill a QRSS monitor function on my SUPER GRABBER.
I did have a rather weird thing happen.? I had finished the QMX+ and was looking it over and checking the solder connections and looking for solder whisps and such and I tapped the board lightly on the mat on my
work bench and out popped a little black part.? I think it was a diode as they are all black.? I spent the next two work sessions with the part charts and my QMX+ board and there are no parts missing on my board.
So, I don't know where that part came from but it isn't off my board and not related to my VDD short.

There are a couple of things that would have really helped me when it got to troubleshooting.
First there was not a trouble shooting theory of operation to help train me up on the new Technology that Hans put into this radio. His other manuals had a theory of operation of the different sections of the radio.
Second I would like to see a mock up test board that we can put together to test the SMS PCBOARDS #1 and 2.? That would help some of us divide there troubleshooting up so we can quickly locate the problem.
Also adding some LED's that are on the different power busses that would light up on that first power up to give us a warm fuzzy feeling that this thing is working since nothing comes on on the first power up to give
any indication that the on/off switch on the front panel? even worked.? They could be put on plugs on some of the board positions and could monitor all the voltages and removed if you want to use the DEVELOPMENT
KIT later.? That voltage monitor could have been very helpful.? I will also add these suggestions to my next build as I think they are really valuable.

This radio is a BIG TECHNOLOGY JUMP from the QCX+ even though it has a lot of similarities. I enjoyed the learning session even though I didn't get it to work.? But I am ordering another one today so I can try again.
Take care and have fun.
73 Dave WA5DJJ
SUPER QRSS/WSPR (160m to 6m) GRABBER
WEBSITE:


 

Hi David,

you didn’t say if you have the QL3 GPS option installed in your testing, but if you did, the jumper underneath it might be shorting VDD to ground via the SMT case. If you have this option, remove the GPS module and see if the short goes away.

Good luck & 73,
‘骋谤别驳驳


 

Dear Gregg,
I do have the GPS module installed and I had installed the battery improperly but I had checked that and I corrected my error before I tried to do
the power on test.? I did measure the inductor for the processor and the VDD line is grounded.?? I could pull the inductor and that would isolate the processor from the line to see if it is shorted..... there are a couple of other places I can do something similar to divide up the VDD line to find the shorted part.? But if the problem is one of the bigger SMD parts, It is easier and less expensive to just buy another kit and try again.? I ordered one yesterday.? Since I already bought the case and development board I just need the QMX+ kit and won't have to buy a bunch of surface mount tools.?

I think in the long run that was the right decision.?? Then try again reading the book carefully while I build the second one.?? I think that will work best for me.??
Thanks for the suggestion...
73 Dave WA5DJJ


 

Dear Greg,
I didn't believe it but the GPS module did short out the Vdd bus.? I put a piece of tape over the jumper and now that doesn't happen.?? Hoping I was now past that problem I turned it on and the box came up to input the software so I had it downloaded and unzipped already.? I copied it into the box and it gobbled it up and beaped... Turned it off and on again and measured the 3.3 v Vdd and it was 2.5 ..... so there is still something wrong... the readout didn't light up either.... so I am still in trouble.... I ordered a new kit.... but will still try to work on this one ....

Does anyone know if the power supply modules are built with a crowbar circuit so if they are feeding a short they shut down.... or do they just try to kill themselves????? At the present time I am back to reading a .4 ohm short on the 3.3V bus.... the 5V bus isn't operating, so I am slowly trying to figure out how to proceed and how to go about troubleshooting to try to bracket the problem...
But thanks Greg for the hint on the GPS short.?? I would have never seen that one.??
take care and have fun.
73 Dave WA5DJJ


 

David,

the QRP Labs Wiki contains documents about the internal power supply system and the QMX start up.

QMX and QMX+ startup

QMX and QMX+ Internal power supply

73, Ludwig


 

Dear David,

I am glad you are seeing some progress. As best the reports say, shorting the VDD to ground will not necessarily kill the 3.3v switching supply. So hopefully, you don't need a new PCB #2.

So... you were able to load the firmware which means the linear regulator of PCB #2 must be ok, which is connected also to VDD. Otherwise, the processor would not be able to boot. Now that you loaded the firmware, the processor is now trying turn on the switching part of VDD (or at least this is my understanding). But I wonder about your measurement check of VDD. You report 2.5v on VDD and a resistance (without power, of course) of 0.4 ohm. That would be I = V/R or 6.25 Amps. So I wonder about that resistance check and I'm not seeing on the schematic how that would make sense. You can unplug the switching board PCB #2 and measure the resistance again.

Are you possibly using a current limited supply which is not able to provide the current necessary for full boot up? Remember the linear regulator is also connected (but get's disabled at some point in the boot process) so the VDD onto the main board should definitely not measure so low as 0.4 ohm, Otherwise I don't think you would have been able to load the firmware.

73,
Gregg W7GRM


 

Dear Gregg.
I am slowly crawling out of the abyss.... my front panel doesn't light up .... yet????? I can get it to come up a little bit for about 3 minutes... I got putty up and tried to look at the diagnostics.? I can get just one page...? I was able to check out all the buttons and they were good..? the readings on voltages doesn't match my metter readings of Vdd and Vcc. ? but it is reading them.... but other than that it doesn't tell me much... but at least I have made some progress.? I can see a dark row of blocks on the top of the screen sometimes... but no backlight operation yet.??

Here is the diagnostics page I was able to get and copy:

tomorrow is another day..... still trying to figure out what this means...
take care and have fun...
73 Dave WA5DJJ


 

Dear? Ludwig,
thanks for the links.?? I got them yesterday and used the information to try to log into the diagnostics...

I did get the hardware page and some helpful information.?
thanks for passing them along.?? they are not easy to find without your links.
take care and have fun.
73 Dave WA5DJJ


 

Dear Greg.
My resistance measurement comes and goes.... when it isn't .4 ohms it is about 2.4kohms... tapping the board makes it change.? I have gone back to the work bench and rechecked some solder joints... But so far I have not been able to locate the joint that is either shorting to to something or something internal in the board is shorting it out.? It is a 5 layer board and? may be having an internal short in there.?? With the type of construction that is very unlikely but may be possible.?? My original software load may have been compromised by the board shorting during the upload.? So I may try to manually redo it when the shorts are not there..? (neat trick if I can pull it off)? the first upload may have been interrupted.? Ludwig sent me so really good information that I didn't know existed on how this all works.? What I see is the 3.3 regulated is on the linear regulator and the 5V is High on the diagnostic but read 4.6 or 4.8 on my meter when I test it externally.? I am running on a 8V reduced voltage and going to stay that way until I can find the short on the 3.3v supply.... or at least get the 3.3V up on the? SMS power supply.?? Lots of things to check and a busy day today.?

Take care and have fun.?? Thanks for the hints.
73 Dave WA5DJJ


 

Dear David,

Board tapping is a good method in finding an intermittent connection sometimes. I have done this with some success in the past. You might help narrow down the area using a narrow insulated “tapper” instead of a finger, like (for example) a chopstick. Then you can nudge various components individually or board areas until you find it.?

I think you are getting close.

73,
Gregg W7GRM