Evan,
Thank you for your reply. I went back to carefully review my work as well as LY2H's video covering this subject..
After carefully inspecting L12, I believe it is one turn short between "17t" and "End (20t)". I am not sure that is apparent from the pictures I posted below but using magnifying eye glasses and a harsh light, it goes to the last turn being omitted. In testing per the video cited (scrunching L4 and L10's turns closer together), I was able to get the output up to 2-1/2 watts but that only made me more convinced -- as you said -- that the BPF is the major factor in this situation.
Interestingly, I will have to "work up the courage" to extract L12, rewind, and replace it. The other bands -- 20m through 12m -- put out a robust 4-6 watts* and I am loathe to turn the whole built rig into lunch meat for the sake of 10m. I may yet gain the nerve to do so, but my recent experience on 20m and 15m compels me to manufacture a 12m and 17m vertical and see what can I see.
..all of that said, I marvel at the technology and research that went into designing the radio, how Hans has brought fire from the Gods like Prometheus of old, and how wonderfully abundant this group is with knowledgeable hams as yourself to provide support.
Thank you again.
--
William, k6whp
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"Cheer up, things could get worse. So I cheered up and things got worse."
*which will be throttled back to about 5 watts by lowering the input voltage.