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Tune Ups


 

Hi Listers,

I am planning on doing some much need maintenance on my 87 S4 and
need
some feedback on a few items.

I know most people replace the caps and rotors when doing a tune up.
Im curious if anyone has replaced theirs due to cracks or rotor wear
as opposed to "just because it should be done". In my experience
(domestic and european 80's up), I have yet to run across a cap and
rotor that really needed to be replaced and the only ones I did
replace were due to moisture getting in there (also dosed it with
silicone spray) so I don't know if the cap really needed to be
replaced?

Has anyone done the Nology wires recently (Adam - got yours yet??) I
know Chris F did his and found he had to replace the ground? wires
due
to the holes being too small to bolt to the valve cover. Has this
been redesigned?

Does anyone know of a way to check the coils (87 S4). I recall
something about measuring resistance. Any simple instructions out
there?

Just read the post on the Rennlist about the Nology wires. Any hints
on replacing the passenger side coil??


And finally, does anyone have the ball joint separator (VW part I
think) that I could borrow, or know of a place where it is cheaper
than $100.


Thanks in advance,

later
Tom
midlman@...
87S4
97 850R Sportwagon (family hauler!!!!!)


Chris Ford
 

Tom

Actually only the crimp terminal needs to be replaced not the whole ground
wire, DR drilled his out but mine just buckled when I tried that. Are your
cables still on back order Adam ???

As for the passenger side coil, it is a bear. I tackled this job as a
seperate task, main problem was the routing of the low voltage wires, there
was no slack so trying to move the thing around for better access was
difficult. On refitting I re-routed the wires to make it easier.

Off the top of my head, unhooking the air pump filter hose helps a bunch,
removal of the radiator hoses would also help but I didn;t want to do that
..... You need a deep 10mm socket to unbolt the clamp nut, a wrench isn't
going to go in there. Removal of the coil is acheived by moving towards the
bulk head and then out.

Adam did this more recently so maybe he can help more.

My caps and rotors were replaced before I picked the car up last year so no
idea on condition just the expense !!

Have fun

Chris

-----Original Message-----
From: midlman@... [mailto:midlman@...]
Sent: Tuesday, May 23, 2000 8:13 AM
To: PacNW928@...
Subject: [PacNW928] Tune Ups


Hi Listers,

I am planning on doing some much need maintenance on my 87 S4 and
need
some feedback on a few items.

I know most people replace the caps and rotors when doing a tune up.
Im curious if anyone has replaced theirs due to cracks or rotor wear
as opposed to "just because it should be done". In my experience
(domestic and european 80's up), I have yet to run across a cap and
rotor that really needed to be replaced and the only ones I did
replace were due to moisture getting in there (also dosed it with
silicone spray) so I don't know if the cap really needed to be
replaced?

Has anyone done the Nology wires recently (Adam - got yours yet??) I
know Chris F did his and found he had to replace the ground? wires
due
to the holes being too small to bolt to the valve cover. Has this
been redesigned?

Does anyone know of a way to check the coils (87 S4). I recall
something about measuring resistance. Any simple instructions out
there?

Just read the post on the Rennlist about the Nology wires. Any hints
on replacing the passenger side coil??


And finally, does anyone have the ball joint separator (VW part I
think) that I could borrow, or know of a place where it is cheaper
than $100.


Thanks in advance,

later
Tom
midlman@...
87S4
97 850R Sportwagon (family hauler!!!!!)




------------------------------------------------------------------------
Old school buds here:

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To unsubscribe from this group, send an email to:
PacNW928-unsubscribe@...


 

In a message dated 5/23/00 1:56:24 PM Pacific Daylight Time,
midlman@... writes:

Any thoughts of a re-dyno after doing the tune up. Im really
curious
to see the Nology effect.

Anyone out there have before tune up /after tune up dyno data.

Louis, I suspect you might???

Later,
Tom
Tom,
Sorry, The first time I had the car on the dyno was after I replaced the
ignition wires. I used Magnecor, not Nology. No particular reason, except I
didn't want to mess with the extra ground connection, and I didn't believe
the theory behind the Nology advantage directly applied to the 928 ignition
which has a fast spark rise time anyway. I'm not advising against Nology,
I've never heard of anyone who didn't like them, or took them off, etc. I'm
sure they work fine. The new wires had to be much better than the original
wires, I could see spark arcs in several places where the wires passed close
to metal. Other than smoother idle, I couldn't tell much difference. Maybe
with Nology I would have<g>.

Louie


Adam Birnbaum
 

Hey Tom,

I found a lot of junk on my distributor cap contact points, but the rotors
still looked fairly clean. I've heard vicious rumors that sanding the
contact points on a cap and rotor to get a fresh surface can create extra
resistance (increases the air gap) which can be hard on the coils and other
electrical components. Could be a bunch of crap, I don't know.

I just got my Nology Wires, and put in a call to 928SP about the ground
wires. Jeannie said that starting with my batch, the grounding wire loops
were to be the correct size for the 928 Valve cover bolt. On visual, they
do look pretty big.

As far as the coils are concerned, I don't know the protocol to test them.
I have new ones that I'm going to install with my Nology Wires just as a
preventative measure. (The current ones are originals with 106K) .
Personally, I don't think I've ever heard of partial failure of coil, and
before rennlist I'd never heard of anyone experiencing a coil failure.
It's just a copper coil winding bathed in oil, right? Do coils actually
degrade? I was kind of under the impression that they either work or they
don't.

If you want to take a collection on a ball joint separator, I would
definitely pitch in. None of the rental shops down here have one. I had
to use a pickle fork for my koni&#92;eibach install, and that was very ugly.
Let me know if you're interested in doing a "group buy".

-Adam
'88 S4 A/T


----------

From: midlman@...
To: PacNW928@...
Subject: [PacNW928] Tune Ups
Date: Tuesday, May 23, 2000 8:13 AM

Hi Listers,

I am planning on doing some much need maintenance on my 87 S4 and
need
some feedback on a few items.

I know most people replace the caps and rotors when doing a tune up.
Im curious if anyone has replaced theirs due to cracks or rotor wear
as opposed to "just because it should be done". In my experience
(domestic and european 80's up), I have yet to run across a cap and
rotor that really needed to be replaced and the only ones I did
replace were due to moisture getting in there (also dosed it with
silicone spray) so I don't know if the cap really needed to be
replaced?

Has anyone done the Nology wires recently (Adam - got yours yet??) I
know Chris F did his and found he had to replace the ground? wires
due
to the holes being too small to bolt to the valve cover. Has this
been redesigned?

Does anyone know of a way to check the coils (87 S4). I recall
something about measuring resistance. Any simple instructions out
there?

Just read the post on the Rennlist about the Nology wires. Any hints
on replacing the passenger side coil??


And finally, does anyone have the ball joint separator (VW part I
think) that I could borrow, or know of a place where it is cheaper
than $100.


Thanks in advance,

later
Tom
midlman@...
87S4
97 850R Sportwagon (family hauler!!!!!)




------------------------------------------------------------------------
Old school buds here:

------------------------------------------------------------------------

To unsubscribe from this group, send an email to:
PacNW928-unsubscribe@...


 

Hi Adam,



As far as the coils are concerned, I don't know the protocol to
test
them.
I have new ones that I'm going to install with my Nology Wires just
as a
preventative measure. (The current ones are originals with 106K) .
Just curious, how do you know the coils are original?


Personally, I don't think I've ever heard of partial failure of
coil, and
before rennlist I'd never heard of anyone experiencing a coil
failure.
It's just a copper coil winding bathed in oil, right? Do coils
actually
degrade? I was kind of under the impression that they either work
or
they
don't.
I'm not sure, will check the rennlist archives for more info.


If you want to take a collection on a ball joint separator, I would
definitely pitch in. None of the rental shops down here have one.
I had
to use a pickle fork for my koni&#92;eibach install, and that was very
ugly.
Let me know if you're interested in doing a "group buy".
Might be a good idea, last time I fooled with the upper control arm
(replacing boot on ball joint), I merrily banged away and almost
damaged the little aluminum lip that the boot clip goes around..



Later,
Tom
midlman@...


Adam Birnbaum
 

Yo Tom,

I guess the coils being original is an assumption on my part. They are
black (all the replacement coils I've seen have a silver casing) and look
pretty beat up.

On the ball joint issue, I'm going to have to replace the boots very soon.

-Adam



----------

From: midlman@...
To: PacNW928@...
Subject: [PacNW928] Re: Tune Ups
Date: Tuesday, May 23, 2000 1:30 PM

Hi Adam,



As far as the coils are concerned, I don't know the protocol to
test
them.
I have new ones that I'm going to install with my Nology Wires just
as a
preventative measure. (The current ones are originals with 106K) .
Just curious, how do you know the coils are original?


Personally, I don't think I've ever heard of partial failure of
coil, and
before rennlist I'd never heard of anyone experiencing a coil
failure.
It's just a copper coil winding bathed in oil, right? Do coils
actually
degrade? I was kind of under the impression that they either work
or
they
don't.
I'm not sure, will check the rennlist archives for more info.


If you want to take a collection on a ball joint separator, I would
definitely pitch in. None of the rental shops down here have one.
I had
to use a pickle fork for my koni&#92;eibach install, and that was very
ugly.
Let me know if you're interested in doing a "group buy".
Might be a good idea, last time I fooled with the upper control arm
(replacing boot on ball joint), I merrily banged away and almost
damaged the little aluminum lip that the boot clip goes around..



Later,
Tom
midlman@...


------------------------------------------------------------------------
Best friends, most artistic, class clown Find 'em here:

------------------------------------------------------------------------

To unsubscribe from this group, send an email to:
PacNW928-unsubscribe@...


 

Hey Adam,


Any thoughts of a re-dyno after doing the tune up. Im really
curious
to see the Nology effect.

Anyone out there have before tune up /after tune up dyno data.

Louis, I suspect you might???

Later,
Tom

p.s. curious to see some real dyno information from a "new" 928 too
Terry????


 

At 11:43 AM 5/23/00 -0700, you wrote:
Hey Tom,

I found a lot of junk on my distributor cap contact points, but the rotors
still looked fairly clean. I've heard vicious rumors that sanding the
contact points on a cap and rotor to get a fresh surface can create extra
resistance (increases the air gap) which can be hard on the coils and other
electrical components. Could be a bunch of crap, I don't know.

I just got my Nology Wires, and put in a call to 928SP about the ground
wires. Jeannie said that starting with my batch, the grounding wire loops
were to be the correct size for the 928 Valve cover bolt. On visual, they
do look pretty big.

As far as the coils are concerned, I don't know the protocol to test them.
I have new ones that I'm going to install with my Nology Wires just as a
preventative measure. (The current ones are originals with 106K) .
Personally, I don't think I've ever heard of partial failure of coil, and
before rennlist I'd never heard of anyone experiencing a coil failure.
It's just a copper coil winding bathed in oil, right? Do coils actually
degrade? I was kind of under the impression that they either work or they
don't.

If you want to take a collection on a ball joint separator, I would
definitely pitch in. None of the rental shops down here have one. I had
to use a pickle fork for my koni&#92;eibach install, and that was very ugly.
Let me know if you're interested in doing a "group buy".
Hi Adam,

I can go through a way to test the output of your coils but I doubt that
you have an oscilloscope and some high resistance resistors laying around
handy...If, by some strange coincidence, you knew the internal resistance
of the coil then you could load its output with a like value resistance
with a 100:1 voltage divider built in for attaching your oscilloscope.
Then, the voltage you see across the divider and displayed on the o-scope
is multiplied by 100 to obtain the actual voltage across the divider.

Generally speaking, the thing that degrades a coil is a breakdown of the
internal insulation which allows shorts to develope. If they're not very
significant shorts they will only slightly reduce the output voltage.
However,
if they are significant shorts then the output can be reduced to almost zero.

Rgds,
Bob East


 

In a message dated 5/23/00 8:48:35 PM Pacific Daylight Time,
midlman@... writes:

Hey, looks like we may need to arrange for a second dyno day!!!!

I would definitely like to do the tune-up and then re-check on the dyno.
Also
would like to find a way to get a full run for the auto's. Here's an
opportunity for those who couldn't make the last one. I would also like
to
see a header equipped S4 (Don H) and a chipped S4 (Ray H). Lets keep this
thread going.....
Tom,
I found that you can do a full rpm run on an auto 928 by disconnecting the
throttle position cable to the trans and pulling the kick down relay. I've
never tried it so I'm not certain how you get it in the gear you want. Once
it is in that gear though you can floor the accelerator and it won't kick
down to a lower gear. This method was related to me by Marc Thomas (Devek).

Louie


 

I also have previously damaged the lip on an upper ball joint by using a
pickel fork. My advice is never pound on our sharks with a pickel fork.
Whether you do a group buy or individual purchase of the seperator tool, it
will be money well spent.

Terry Redinger
'89 S4 auto

midlman@... wrote:

Hi Adam,

As far as the coils are concerned, I don't know the protocol to
test
them.
I have new ones that I'm going to install with my Nology Wires just
as a
preventative measure. (The current ones are originals with 106K) .
Just curious, how do you know the coils are original?

Personally, I don't think I've ever heard of partial failure of
coil, and
before rennlist I'd never heard of anyone experiencing a coil
failure.
It's just a copper coil winding bathed in oil, right? Do coils
actually
degrade? I was kind of under the impression that they either work
or
they
don't.
I'm not sure, will check the rennlist archives for more info.

If you want to take a collection on a ball joint separator, I would
definitely pitch in. None of the rental shops down here have one.
I had
to use a pickle fork for my koni&#92;eibach install, and that was very
ugly.
Let me know if you're interested in doing a "group buy".
Might be a good idea, last time I fooled with the upper control arm
(replacing boot on ball joint), I merrily banged away and almost
damaged the little aluminum lip that the boot clip goes around..

Later,
Tom
midlman@...

------------------------------------------------------------------------
Best friends, most artistic, class clown Find 'em here:

------------------------------------------------------------------------

To unsubscribe from this group, send an email to:
PacNW928-unsubscribe@...


 

Tom,

I'm game. The car is together, ready, willing, and able.

Terry


midlman@... wrote:

Hey Adam,

Any thoughts of a re-dyno after doing the tune up. Im really
curious
to see the Nology effect.

Anyone out there have before tune up /after tune up dyno data.

Louis, I suspect you might???

Later,
Tom

p.s. curious to see some real dyno information from a "new" 928 too
Terry????

------------------------------------------------------------------------
Failed tests, classes skipped, forgotten locker combinations.
Remember the good 'ol days

------------------------------------------------------------------------

To unsubscribe from this group, send an email to:
PacNW928-unsubscribe@...


tmm
 

Hey, looks like we may need to arrange for a second dyno day!!!!

I would definitely like to do the tune-up and then re-check on the dyno. Also
would like to find a way to get a full run for the auto's. Here's an
opportunity for those who couldn't make the last one. I would also like to
see a header equipped S4 (Don H) and a chipped S4 (Ray H). Lets keep this
thread going.....


Later,

Tom
midlman@... 87S4

"redinger@..." wrote:

Tom,

I'm game. The car is together, ready, willing, and able.

Terry

midlman@... wrote:

Hey Adam,

Any thoughts of a re-dyno after doing the tune up. Im really
curious
to see the Nology effect.

Anyone out there have before tune up /after tune up dyno data.

Louis, I suspect you might???

Later,
Tom

p.s. curious to see some real dyno information from a "new" 928 too
Terry????

------------------------------------------------------------------------
Failed tests, classes skipped, forgotten locker combinations.
Remember the good 'ol days

------------------------------------------------------------------------

To unsubscribe from this group, send an email to:
PacNW928-unsubscribe@...
------------------------------------------------------------------------
Failed tests, classes skipped, forgotten locker combinations.
Remember the good 'ol days

------------------------------------------------------------------------

To unsubscribe from this group, send an email to:
PacNW928-unsubscribe@...


ADAM BIRNBAUM
 

Hey Tom,

I'd be up for a post tune up dyno, what the heck.

-Adam

----- Original Message -----
From: <midlman@...>
To: <PacNW928@...>
Sent: Tuesday, May 23, 2000 1:55 PM
Subject: [PacNW928] Re: Tune Ups


Hey Adam,


Any thoughts of a re-dyno after doing the tune up. Im really
curious
to see the Nology effect.

Anyone out there have before tune up /after tune up dyno data.

Louis, I suspect you might???

Later,
Tom

p.s. curious to see some real dyno information from a "new" 928 too
Terry????


------------------------------------------------------------------------
Failed tests, classes skipped, forgotten locker combinations.
Remember the good 'ol days

------------------------------------------------------------------------

To unsubscribe from this group, send an email to:
PacNW928-unsubscribe@...



 

In a message dated 5/24/00 7:45:03 AM Pacific Daylight Time,
midlman@... writes:

I have thought about disconnecting the kickdown, but not the throttle
position cable. Does the TP cable actutuate a tranny kickdown also,
(maybe used for upshifts??) or is the kickdown switch responsible
for downshifts? Kind of redundant if they both do the same job??

Anyway on a seperate topic, hows the "DASTEK" working out??
Hi Tom,
I think the TP cable determines at what speed the trans will do an upshift.
You have noticed that at small throttle openings the upshifts come early
while at larger throttle openings, but less than WOT, the upshifts come
later. It is the TP cable that controls the trans to do this. At WOT, you
also have the kickdown switch which forces a downshift. It may be that with
the TP cable and kickdown both dasabled, you could have the trans selector in
"2", or "3", and the trans would quickly shift to 2nd or 3rd and just stay
there when you opened the throttle wide. You'd have to experiment a little.
Don't think you would hurt anything.

The Dastek is working fine, although I have it disconnected now to
troubleshoot another problem. The engine quits intermittently. The ground
from the LH (fuel injection) computer that keeps the fuel pump relay
energized is going away, and that stops the engine instantly. I don't know
why this is happening yet. I got a "loaner" LH computer from Dave Roberts and
it has not stopped with his computer, but I'll have to run it a couple
hundred miles to be sure. With my LH computer, I can sometimes go for a
hundred miles and it won't quit. Other times (yesterday) it will quit 4 or 5
times within 100 feet. Oh, the joy of it all<g>.

Louie


 

Hi Louis,


I found that you can do a full rpm run on an auto 928 by
disconnecting the
throttle position cable to the trans and pulling the kick down
relay. I've
never tried it so I'm not certain how you get it in the gear you
want. Once
it is in that gear though you can floor the accelerator and it
won't
kick
down to a lower gear. This method was related to me by Marc Thomas
(Devek).

Louie
I have thought about disconnecting the kickdown, but not the throttle
position cable. Does the TP cable actutuate a tranny kickdown also,
(maybe used for upshifts??) or is the kickdown switch responsible
for downshifts? Kind of redundant if they both do the same job??

Anyway on a seperate topic, hows the "DASTEK" working out??

Later,

Tom
midlman@...