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Newport 16 mainsail bolt rope loose


 

The main's bolt rope is sewn in place at the tack and head for the first 20-25 cm or so.? In between these, it's loose.? It gets jammed while hoisting the sail.? It seems like maybe the rope and the sail are of different lengths.? Once hoisted, the sail is baggy near the luff.? Is the bolt rope overstretched?? Can this be fixed?
Thanks

Halden


 

My original jib had a similar problem, but I think maybe the sail shrank, rather than the rope/line stretching.? ?My solution was to get a new jib!
While you could get it fixed, it seems unlikely to be worthwhile to spend that much money at a sailmaker on an old sail, if you have one near you.? But if you don't want to spring for a new sail or "proper" repair, perhaps you could find a "we sew anything" shop to fix it.? ?it would be a matter of tearing out the stitches at one end, pulling the rope taut, and resewing.? Shoe cobblers have super heavy duty sewing machines and will often fix other things.? ?If you find one, perhaps you go ahead and rip the stitches out, and reset the bolt rope, then take it in to sew it back up.


 

Thanks, Gary,
I ended up searching the internet on this topic and found something!? A couple articles said that the bolt rope actually shrinks!? That would be quite consistent with my observation of the sail being baggy.? I followed one suggestion which was to remove the stitches at the tack and let the rope go up in the sleeve next time I hoist it.? See how far it goes up and then stitch it in that position.? When I stretched out the sail on the ground, the bolt rope went in 14 inches!
Today I got the boat out on the water for the first time in ~2 years.? It was a bit difficult to get the head of the sail into the mast's groove because there was no bolt rope!? It turns out I had removed stitches at the wrong end.? :-( I was able to get the dropped bolt rope into the slot and hoist the sail.? Fortunately, winds were light and the sail didn't flap around at the top.? Even better, the sail had lost its old, baggy appearance!
So, I now plan to sew the bolt rope end in place and hopefully find a scrap to install for the top of the luff.
Will the gap between the top of the bolt rope and the short scrap I install become a weak point in the sail and cause the sailcloth to tear?
Halden


 

I remedied my error: unstitched the bolt rope from the bottom and stitched it in at the top using dental floss.? It hoists better now. and looks great.? The bolt rope now ends about 16 inches from the bottom of the tack.? So far, this hasn't been a problem; there's only a small amount of sail slipping out of the mast's groove at the bottom.? Maybe that'll be different if I get stronger wind.
Today, N16 sailed in salt water for the first time in the current millennium.? I trained a new helmsman whose little brother managed the jibsheet.
Halden


 

If you have trouble with the bottom moving away from the mast in higher winds, you can use a strop around the mast to both pull down and towards the mast. I can’t find a picture of it, but we used to just use a loop that would go from the boom up through the eye in the tack, around the mast, through again, and down to the mast again. You can even use that loop luggage tagged around the mast, then down to the boom. The down tension is thus converted to some tension holding the tack close to the mast.

Anton