Thanks, Gary,
I ended up searching the internet on this topic and found something!? A couple articles said that the bolt rope actually shrinks!? That would be quite consistent with my observation of the sail being baggy.? I followed one suggestion which was to remove the stitches at the tack and let the rope go up in the sleeve next time I hoist it.? See how far it goes up and then stitch it in that position.? When I stretched out the sail on the ground, the bolt rope went in 14 inches!
Today I got the boat out on the water for the first time in ~2 years.? It was a bit difficult to get the head of the sail into the mast's groove because there was no bolt rope!? It turns out I had removed stitches at the wrong end.? :-( I was able to get the dropped bolt rope into the slot and hoist the sail.? Fortunately, winds were light and the sail didn't flap around at the top.? Even better, the sail had lost its old, baggy appearance!
So, I now plan to sew the bolt rope end in place and hopefully find a scrap to install for the top of the luff.
Will the gap between the top of the bolt rope and the short scrap I install become a weak point in the sail and cause the sailcloth to tear?
Halden