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large MLCC capacitors for coupling audio


 

I've started using 22uF MLCC SMD caps for my output coupling capacitors. I know some of the physics behind them from the capacitance lowers as voltage across?them increases. I have not had issues and very good results. Meaning no effect on distortion etc. Anyone else using?these or experimenting with them??

For an output of my OPA mic circuit the 22uF gives me a 3dB down point with?most mic pre's of about 9Hz.

--
Best Regards,

Jules Ryckebusch

214 399 0931



 

What type of dielectric and what voltage rating? I have used 10uF 50V X7R in some low voltage circuits (less than 5V DC across them). I couldn’t find a fault with the audio. The higher the difference between rated voltage and the actual DC voltage across them, the smaller the capacitance reduction effect.

Sony uses MLCCs as coupling caps the audio path in their their latest generation of UHF beltpack transmitters (Sony UTX-B40), with no apparent loss in performance vs. previous generations using polar caps. They are microphonic though, if I mute the TX or unplug the lav mic and flick the TX with my finger, the receiver DOES pick up something…


 

I know you're working on all-SMT versions of your OPA designs, but why not use SMT elcaps with enlarged solderpads, so you can solder them by wetting the pad that extends outside of the elcap pins? Cheaper, no (or less) microphonics, higher capacities available for improved CMRR and lower low-end noise, audio-grade versions available if that means anything to you, no cracking issues... Maybe I'm missing something, but could you explain your rationale for using MLCCs?

Btw, did you check your builds for microphonics?

Jan


 

I am using these:?

I am trying to get away from Electrolytics. Experimenting, seeing what is new or changed. The caps are microphonic but hey, they are going in a? microphone. You have to physically?tap them to get any kind of response. I am using them in my hydrophone board and they work well and I have had no issues.

One may note the part above is rated for 35V. With P48 they see about 22V across them.?

Jules

On Sun, Jun 30, 2024 at 3:31?AM j.postma8 via <j.postma8=[email protected]> wrote:
I know you're working on all-SMT versions of your OPA designs, but why not use SMT elcaps with enlarged solderpads, so you can solder them by wetting the pad that extends outside of the elcap pins? Cheaper, no (or less) microphonics, higher capacities available for improved CMRR and lower low-end noise, audio-grade versions available if that means anything to you, no cracking issues... Maybe I'm missing something, but could you explain your rationale for using MLCCs?

Btw, did you check your builds for microphonics?

Jan



--
Best Regards,

Jules Ryckebusch

214 399 0931



 

I am trying to get away from Electrolytics
What is your motivation? If it's reliability, solid polymer aluminum electrolytic capacitors are a good option, e.g. something like . In short, they won't dry up like regular Al electrolytic ones. Tantalum is also an option, but you should apply 50% voltage derating (e.g. get them rated for 20V if they have 10V across them), and there are ethical regarding tantalum sourcing.


 

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I am miniaturizing everything. And just experimenting. I measured my boards with these vs the electrolytics i was using. I can’t measure a difference and of course with the OPA1642 I’m already 100dB in the weeds for THD to begin with. ?I’ve laid out a single board with two channels audio and a hex inverter for bias. My next goal is for three or more. Can you say single PCB LDC native B format ambisonic microphone??


Best Regards,

Jules Ryckebusch?

On Jun 30, 2024, at 11:03, sergio_logic via groups.io <sergiu757@...> wrote:

?
I am trying to get away from Electrolytics
What is your motivation? If it's reliability, solid polymer aluminum electrolytic capacitors are a good option, e.g. something like . In short, they won't dry up like regular Al electrolytic ones. Tantalum is also an option, but you should apply 50% voltage derating (e.g. get them rated for 20V if they have 10V across them), and there are ethical regarding tantalum sourcing.


 
Edited

What matters with coupling capacitor distortion is the AC signal drop between terminals. DC across the cap doesn't distort the audio. It may change the capacitance a little, but the resting DC doesn't generate distortion. What's the second harmonic, or the third of DC? Zero Hz, right?

If the cap is used for DC blocking as most coupling caps are, it should be large enough that both terminals go up and down together, and there is no AC signal across the cap. The signal is passed undistorted. Incoming signals below the passband DO create a voltage change across the cap, and suffer distortion, but they are being deliberately attenuated, and attenuation is certainly distortion.

What may be a concern is signals below the passband modulating signals within the passband. This sort of thing happens in low and high pass filters, equalizers, and other tone shaping circuits. In these applications, there is an AC voltage between terminals of the cap, and the potential for varying capacitance. The measured capacitance change is a small percentage between zero volts and full rated voltage. One thing you will notice in every article where someone is measuring capacitor distortion in audio amplifiers - the biggest item the author talks about is his test rig, and how hard it is to get a measuring setup clean enough to detect the distortion.

OK, so let's spitball Jules' MLCC output caps. Given they are 22uF 35V rated. They see 22VDC across them in operation. Fine, the DC might have reduced the capacitance from 22uF to 21.9uF, but it isn't changing. No distortion. The mic output is maybe 100mV with LOUD audio, so this is causing the cap to swing from 22V to 22.1V, or under 0.5%. Let's look at worst case, deep bass. Let's see how 40Hz fares. We get 1/2 power, 3dB down, or 70.7mV out at 9Hz. AC drop across the cap is 29.3mV. According to my calculator that makes the load at the preamp 800 ohms. That seems low to me, but let's stick with Jules' numbers. At 40Hz we're dealing with 2.5 mV AC drop and capacitance change between 22V and 22.0025V on the cap's C/V curve is negligible. The delta in capacitance is from 21.9uF to 21.8999...9 uF, which is gonna change the LF rolloff by ... aahhhh, never mind ... that's way off in the weeds. With a higher preamp input impedance, bass rolloff and distortion will be much less. Jules, did you mean 0.9Hz, I find more typical?

Microphonics can be a problem, but not the way you're thinking. High-K dielectric caps are tiny, inefficient ceramic transducers; think of old crystal mics and earphones from the 1950s, or ceramic transducers generally. Flexing the PCB will generate a voltage, and changing the voltage across the cap will cause it to bend. In DC-DC converter applications running at low frequencies, the converter may whistle audibly. Worse, the solder joints may crack in time. But microphones are by definition small signal devices. It's good practice to check a mic after building for handling noises or resonances etc. by disconnecting the capsule and tapping on the body, the PCB, etc. Usually such effects are completely inaudible with capsule connected, and aren't worth worrying about, but sometimes it helps while debugging a new build. You may find a cold solder joint or cracked PC trace. Or maybe that priceless NOS silver and germanium doohickey you built around is kinda crackly when not masked by room noise.

I'm not claiming that all caps sound the same, or that differences don't exist. I'm just saying that the "horrible distortion" claimed by some audio pundits just can't be measured. Expectations from building and listening to amps, speakers, etc. often carry over where they don't apply. It's possible to pick the wrong cap, too, and if you've been building stuff long enough, you've probably done so.

Yeah, Jules, I've built a couple of mics with MLCC output caps, and they sound fine. I just never told anyone because ... you know, ...


 

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Henry! I figured you did. By the way I checked the AC signal on both sides with the mic going to a 2.2K input impedance of my Focusrite interface. Almost negligible difference. This even less effect
Best Regards,

Jules Ryckebusch?

On Jun 30, 2024, at 14:09, Henry Spragens via groups.io <henryspragens@...> wrote:

?What matters with coupling capacitor distortion is the AC signal drop between terminals. DC across the cap doesn't distort the audio. It may change the capacitance a little, but the resting DC doesn't generate distortion. What's the second harmonic, or the third of DC? Zero Hz, right?

If the cap is used for DC blocking as most coupling caps are, it should be large enough that both terminals go up and down together, and there is no AC signal across the cap. The signal is passed undistorted. Incoming signals below the passband DO create a voltage change across the cap, and suffer distortion, but they are being deliberately attenuated, and attenuation is certainly distortion.

What may be a concern is signals below the passband modulating signals within the passband. This sort of thing happens in low and high pass filters, equalizers, and other tone shaping circuits. In these applications, there is an AC voltage between terminals of the cap, and the potential for varying capacitance. The measured capacitance change is a small percentage between zero volts and full rated voltage. One thing you will notice in every article where someone is measuring capacitor distortion in audio amplifiers - the biggest item the author talks about is his test rig, and how hard it is to get a measuring setup clean enough to detect the distortion.

OK, so let's spitball Jules' MLCC output caps. Given they are 22uF 35V rated. They see 22VDC across them in operation. Fine, the DC might have reduced the capacitance from 22uF to 21.9uF, but it isn't changing. No distortion. The mic output is maybe 100mV with LOUD audio, so this is causing the cap to swing from 22V to 22.1V, or under 0.5%. Let's look at worst case, deep bass. Let's see how 40Hz fares. We get 1/2 power, 3dB down, or 70.7mV out at 9Hz. AC drop across the cap is 29.3mV. According to my calculator that makes the load at the preamp 800 ohms. That seems low to me, but let's stick with Jules' numbers. At 40Hz we're dealing with 2.5 mV AC drop and capacitance change between 22V and 22.0025V on the cap's C/V curve is negligible. The delta in capacitance is from 21.9uF to 21.18999...9 uF, which is gonna change the LF rolloff by ... aahhhh, never mind ... that's way off in the weeds. With a higher preamp input impedance, bass rolloff and distortion will be much less. Jules, did you mean 0.9Hz, I find more typical?

Microphonics can be a problem, but not the way you're thinking. High-K dielectric caps are tiny, inefficient ceramic transducers; think of old crystal mics and earphones from the 1950s, or ceramic transducers generally. Flexing the PCB will generate a voltage, and changing the voltage across the cap will cause it to bend. In DC-DC converter applications running at low frequencies, the converter may whistle audibly. Worse, the solder joints may crack in time. But microphones are by definition small signal devices. It's good practice to check a mic after building for handling noises or resonances etc. by disconnecting the capsule and tapping on the body, the PCB, etc. Usually such effects are completely inaudible with capsule connected, and aren't worth worrying about, but sometimes it helps while debugging a new build. You may find a cold solder joint or cracked PC trace. Or maybe that priceless NOS silver and germanium doohickey you built around is kinda crackly when not masked by room noise.

I'm not claiming that all caps sound the same, or that differences don't exist. I'm just saying that the "horrible distortion" claimed by some audio pundits just can't be measured. Expectations from building and listening to amps, speakers, etc. often carry over where they don't apply. It's possible to pick the wrong cap, too, and if you've been building stuff long enough, you've probably done so.

Yeah, Jules, I've built a couple of mics with MLCC output caps, and they sound fine. I just never told anyone because ... you know, ...


 

Jules Ryckebusch:

>I can’t measure a difference and of course with the OPA1642?
>I’m already 100dB in the weeds for THD to begin with.

Jules,

How are you measuring this ?

In my experience unless the input stage differential JFET pair is fully cascoded with very little?
extra nonlinear input capacitance then every opamp I have measured using a capacitor in series?
with the + input of the opamp will show around -70 to -50 dB of distortion due to the nonlinear?
input capacitance.

The input capacitance of the OPA1642 is 8 pF

Question 1:

Did you actually measure the distortion of the OPA1642 using a series capacitor having the actual?
capacitance of a real condenser capsule ?

Question 2:

Using an electret capsule instead of a true capacitor capsule will provide a much lower source impedance?
than a true condenser capsule so the opamp distortion when fed from an electret capsule will be lower due?
to the much lower source impedance of that kind of source.

But in that case the actual distortion will be due to the scrappy single N channel JFET that buffers the electret?
capacitor and the distortion then is much higher than any kind of reasonable good opamp so the opamp distortion?
means nothing at all in that case.

The OPA1642 uses, fig 37, a source resistor of 10 kohm to measure distortion below 0,001 % @ 5V rms in a unity?
gain configuration.

Thats impressive, but I wish to see the distortion using a 22 - 33 pF capacitor so we can see what that means to?
the actual distortion using a true condenser capacitor.

Have you done this Jules ?


Thanks !


-----------



Best regards,

Goran Finnberg
The Mastering Room AB
Goteborg
Sweden

E-mail: mastering@...

Learn from the mistakes of others, you can never live long enough to
make them all yourself.??? -?? John Luther

(\__/)
(='.'=)
(")_(") Pyret, Ranglet, Aron, VovVov, Nero, Smurfen & Pussin:RIP


 

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I substituted the capsule with a 47pF capacitor and fed it with 1khz signal then went into a Focusrite audio interface and used SignalScope X to graph the output. I published the results as part of my AES paper on using an opamp as an impedance converter. Homero Leal independently tested the circuit and came up with similar results. I’ll locate my graphs and repost them.
Best Regards,

Jules Ryckebusch?

On Jun 30, 2024, at 19:12, Goran Finnberg via groups.io <mastering@...> wrote:

?
Jules Ryckebusch:

>I can’t measure a difference and of course with the OPA1642?
>I’m already 100dB in the weeds for THD to begin with.

Jules,

How are you measuring this ?

In my experience unless the input stage differential JFET pair is fully cascoded with very little?
extra nonlinear input capacitance then every opamp I have measured using a capacitor in series?
with the + input of the opamp will show around -70 to -50 dB of distortion due to the nonlinear?
input capacitance.

The input capacitance of the OPA1642 is 8 pF

Question 1:

Did you actually measure the distortion of the OPA1642 using a series capacitor having the actual?
capacitance of a real condenser capsule ?

Question 2:

Using an electret capsule instead of a true capacitor capsule will provide a much lower source impedance?
than a true condenser capsule so the opamp distortion when fed from an electret capsule will be lower due?
to the much lower source impedance of that kind of source.

But in that case the actual distortion will be due to the scrappy single N channel JFET that buffers the electret?
capacitor and the distortion then is much higher than any kind of reasonable good opamp so the opamp distortion?
means nothing at all in that case.

The OPA1642 uses, fig 37, a source resistor of 10 kohm to measure distortion below 0,001 % @ 5V rms in a unity?
gain configuration.

Thats impressive, but I wish to see the distortion using a 22 - 33 pF capacitor so we can see what that means to?
the actual distortion using a true condenser capacitor.

Have you done this Jules ?


Thanks !


-----------



Best regards,

Goran Finnberg
The Mastering Room AB
Goteborg
Sweden

E-mail: mastering@...

Learn from the mistakes of others, you can never live long enough to
make them all yourself.??? -?? John Luther

(\__/)
(='.'=)
(")_(") Pyret, Ranglet, Aron, VovVov, Nero, Smurfen & Pussin:RIP


 

Jules Ryckebusch:

>I’ll locate my graphs and repost them.

Thanks !

---------

Best regards,

Goran Finnberg
The Mastering Room AB
Goteborg
Sweden

E-mail: mastering@...

Learn from the mistakes of others, you can never live long enough to
make them all yourself.??? -?? John Luther

(\__/)
(='.'=)
(")_(") Pyret, Ranglet, Aron, VovVov, Nero, Smurfen & Pussin:RIP


 

Goran, here is the paper with the graph in it. I compare the OPA1642 impedance converter?vs a Fet based Schoeps circuit.?

On Sun, Jun 30, 2024 at 7:32?PM Goran Finnberg via <mastering=[email protected]> wrote:
Jules Ryckebusch:

>I’ll locate my graphs and repost them.

Thanks !

---------

Best regards,

Goran Finnberg
The Mastering Room AB
Goteborg
Sweden

E-mail: mastering@...

Learn from the mistakes of others, you can never live long enough to
make them all yourself.??? -?? John Luther

(\__/)
(='.'=)
(")_(") Pyret, Ranglet, Aron, VovVov, Nero, Smurfen & Pussin:RIP



--
Best Regards,

Jules Ryckebusch

214 399 0931



 

开云体育

Goran and you are talking about different subjects.
Goran means that distortion happens at the input, even with a "perfect" capacitor, because the voltage divider constituted by the input capacitor (whether it's a capsule or a substitute) and the input capacitance of the opamp distorts, due to the variability of said input capacitance.
Considering the opamp's input capacitance is not so small compared to the capsule's capacitance, I understand the concern.
I don't know how much it counts considering that the inverting input of the opamp is bootstrapped.

Le 01/07/2024 à 03:09, Henry Spragens via groups.io a écrit?:

[Edited Message Follows]
[Reason: Oops! Corrected a typo "21.18999" to "21.8999".]

What matters with coupling capacitor distortion is the AC signal drop between terminals. DC across the cap doesn't distort the audio. It may change the capacitance a little, but the resting DC doesn't generate distortion. What's the second harmonic, or the third of DC? Zero Hz, right?

If the cap is used for DC blocking as most coupling caps are, it should be large enough that both terminals go up and down together, and there is no AC signal across the cap. The signal is passed undistorted. Incoming signals below the passband DO create a voltage change across the cap, and suffer distortion, but they are being deliberately attenuated, and attenuation is certainly distortion.

What may be a concern is signals below the passband modulating signals within the passband. This sort of thing happens in low and high pass filters, equalizers, and other tone shaping circuits. In these applications, there is an AC voltage between terminals of the cap, and the potential for varying capacitance. The measured capacitance change is a small percentage between zero volts and full rated voltage. One thing you will notice in every article where someone is measuring capacitor distortion in audio amplifiers - the biggest item the author talks about is his test rig, and how hard it is to get a measuring setup clean enough to detect the distortion.

OK, so let's spitball Jules' MLCC output caps. Given they are 22uF 35V rated. They see 22VDC across them in operation. Fine, the DC might have reduced the capacitance from 22uF to 21.9uF, but it isn't changing. No distortion. The mic output is maybe 100mV with LOUD audio, so this is causing the cap to swing from 22V to 22.1V, or under 0.5%. Let's look at worst case, deep bass. Let's see how 40Hz fares. We get 1/2 power, 3dB down, or 70.7mV out at 9Hz. AC drop across the cap is 29.3mV. According to my calculator that makes the load at the preamp 800 ohms. That seems low to me, but let's stick with Jules' numbers. At 40Hz we're dealing with 2.5 mV AC drop and capacitance change between 22V and 22.0025V on the cap's C/V curve is negligible. The delta in capacitance is from 21.9uF to 21.8999...9 uF, which is gonna change the LF rolloff by ... aahhhh, never mind ... that's way off in the weeds. With a higher preamp input impedance, bass rolloff and distortion will be much less. Jules, did you mean 0.9Hz, I find more typical?

Microphonics can be a problem, but not the way you're thinking. High-K dielectric caps are tiny, inefficient ceramic transducers; think of old crystal mics and earphones from the 1950s, or ceramic transducers generally. Flexing the PCB will generate a voltage, and changing the voltage across the cap will cause it to bend. In DC-DC converter applications running at low frequencies, the converter may whistle audibly. Worse, the solder joints may crack in time. But microphones are by definition small signal devices. It's good practice to check a mic after building for handling noises or resonances etc. by disconnecting the capsule and tapping on the body, the PCB, etc. Usually such effects are completely inaudible with capsule connected, and aren't worth worrying about, but sometimes it helps while debugging a new build. You may find a cold solder joint or cracked PC trace. Or maybe that priceless NOS silver and germanium doohickey you built around is kinda crackly when not masked by room noise.

I'm not claiming that all caps sound the same, or that differences don't exist. I'm just saying that the "horrible distortion" claimed by some audio pundits just can't be measured. Expectations from building and listening to amps, speakers, etc. often carry over where they don't apply. It's possible to pick the wrong cap, too, and if you've been building stuff long enough, you've probably done so.

Yeah, Jules, I've built a couple of mics with MLCC output caps, and they sound fine. I just never told anyone because ... you know, ...


 

FYI, input capacitance of the OPA1641/42 is essentially flat. One of the nice features of this opamp. It's mentioned on the first page of the datasheet.

Jan


 

From the T.I. data sheet.


 

Henry, I basically agree with your first three paragraphs. But where you go wrong is with your assumptions and calculations. The capacitance drop is not just 0.1uF at 22V, but it drops to just ~3uF! This results in a clearly audible and measurable decrease in sub-50Hz frequencies. Just tested and verified this with a Murata 22uF 25V X5R size 1210, which decreases to ~4uF. If I would want to keep an effective ~50uF capacitance with MLCCs, I would have needed almost $10 worth of huge 2220 size X7R caps, whilst an 47uF Panasonic EB series elcap would cost me less than $30. For me, X7R, and X5R even more so, remain a no-go.

THD @ 20Hz measured 0.2% at 400mV AC input with the Murata MLCC. Inaudible at this frequency, AFAIK.

As usual, YMMV.

Jan


 

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Interesting. I’m not seeing anywhere near that ?level of distortion.?
Best Regards,

Jules Ryckebusch?

On Jul 1, 2024, at 15:08, j.postma8 via groups.io <j.postma8@...> wrote:

?Henry, I basically agree with your first three paragraphs. But where you go wrong is with your assumptions and calculations. The capacitance drop is not just 0.1uF at 22V, but it drops to just ~3uF! This results in a clearly audible and measurable decrease in sub-50Hz frequencies. Just tested and verified this with a Murata 22uF 25V X5R size 1210, which decreases to ~4uF. If I would want to keep an effective ~50uF capacitance with MLCCs, I would have needed almost $10 worth of huge 2220 size X7R caps, whilst an 47uF Panasonic EB series elcap would cost me less than $30. For me, X7R, and X5R even more so, remain a no-go.

THD @ 20Hz measured 0.2% at 400mV AC input with the Murata MLCC. Inaudible at this frequency, AFAIK.

As usual, YMMV.

Jan


 

?j.postma8:

> For me, X7R, and X5R even more so, remain a no-go.

Agreed.

X8R, X7R, X6R, X5R, X7S, Y5V ceramics completely useless, should be avoided imo.

Only COG/NPO ceramics acceptable for audio.


https://en.wikipedia.org/wiki/Ceramic_capacitor


The References are in many cases interesting read.


-----------------

Best regards,

Goran Finnberg
The Mastering Room AB
Goteborg
Sweden

E-mail: mastering@...

Learn from the mistakes of others, you can never live long enough to
make them all yourself.??? -?? John Luther

(\__/)
(='.'=)
(")_(") Pyret, Ranglet, Aron, VovVov, Nero, Smurfen & Pussin:RIP


 

I measured single-ended into a 3kOhm load. Differentially measured will reduce even order harmonics. If a preamp has lower input impedance, both THD and bass roll-off will be even worse.

If you do wish to use MLCCs just for the sake of miniaturisation, I would recommend to hand-pick two identical values to maintain a somewhat usable CMRR. At mains frequencies, and assuming a 10% difference between two 3uF caps, the impedance difference in the two lines can be up to 100 Ohms, which is totally unacceptable. And this is not even calculating with the worst case difference of up to 30% for X5R.

Lastly: large MLCC cracking is not a hypthetical issue I've learned the hard way in my 40 years of hardware design of handheld devices which occasionally get dropped on the floor. If your PCB has a large length/width ratio as in SDCs, place them perpendicular to the long side. And I would recommend to use soft termination types for size 1206 or bigger, or even from 0805 and up.

Jan


 

I looked up the DC voltage characteristic of the TDK X5R cap in question. YIKES!

Capacitance loss is way more than I had been led to believe.
Here's the smaller 2012 package size Jules listed above:


Usually you can reduce MLCC temp and inductance loss by picking a larger 3216
package, but for 22uF / 35V you still have X5R dielectric, and it doesn't help a lot.

You lose "only" half as much capacitance at 22V, but your 22uF is now only guaranteed
to be around 2.5uF. That's where the 9Hz 3dB point comes from if that was an actual
in circuit measurement. By the way, these are useless above about 1MHz. For RFI,
you need to parallel them with smaller class 1 ceramics.

OK, back to distortion - the curve after the great fall-off in the first 12 volts is pretty flat.
So the delta in capacitance with a 100mV change around 22VDC resting voltage won't?
be that drastic. And that's why distortion measures low. A few millivolts in 22V isn't
significant.

I learned something today. Thanks, guys!