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Plasma cutting speeds - MAX SPEED?


jacoby01
 

Just jumping into this thread because it very topical - can anyone
recommend a msximum speed for my plasma cutting table - I'm in the
midst of assembling the electronics and designing the table.

By the "book" 16 gauge steel should be cut at 330 ipm (verse 3/8" at
35 ipm) and 1/16" aluminum at 550 ipm - this sounds extremely fast -
I was initially going to design for a max speed of 200 ipm - now
I've moved it up to 300 - 350 ipm.

I'm anxious to hear others' experiences - any suggestions.

Bob Jacoby
Florida




--- In mach1mach2cnc@..., Scot Cameron <scotxl@y...>
wrote:
Hi Tom,Thank you,I will play around with the settings
,I plan to lift the torch between cuts but have the
head floating,this will do for now as i learn more and
the THC kit becomes available,when you say contouring
is this constant contouring,if i want sharp pointsand
corners should i turn constant contouring off.
regards
Scot

--- caudlet <thom@t...> wrote:
--- In mach1mach2cnc@..., "scot"
<scotxl@y...> wrote:
Hi,I have just got my plasma machine running,I am
looking for some
help on cutting ramp speeds
Should i keep the ramp speed to the minimum the
motors can handle
so
the require cut speed is acheived quicker.
Thanks in advance
Scot
Uk
I don't think any changes in acceleration or
deceleration are needed
for torch cutting. Just set your machine for the
best performance.
Slower ramps means the machine will run smoother
(less jerkyness)
which is good for torch work. A plasma is not
exactly a precision
cutting machine and the flame trails behind the tip
to an extent. The
biggest challenge is to get consistant piercing and
constant torch
height above the material (unless you are using a
drag tip).

The most important thing is to have the conturing
feature enabled
to make the curves and shapes you cut nice and
smooth. I use between
70 and 80 IPM on 11Ga steel. I cut some 1/4" stock
the other day and
I got good results at 40IPM. This is with a 55A
torch and the Torch
Height Control running.

Tom C


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--- In mach1mach2cnc@..., "jacoby01" <BobJacoby@B...>
wrote:
Just jumping into this thread because it very topical - can anyone
recommend a msximum speed for my plasma cutting table - I'm in the
midst of assembling the electronics and designing the table.

By the "book" 16 gauge steel should be cut at 330 ipm (verse 3/8"
at
35 ipm) and 1/16" aluminum at 550 ipm - this sounds extremely fast -
I was initially going to design for a max speed of 200 ipm - now
I've moved it up to 300 - 350 ipm.

I'm anxious to hear others' experiences - any suggestions.

Bob Jacoby
Florida
There are a lot of factors that determine cutting speed. For long
straight lines perhaps the numbers from a table are appropriate but
most of my cuts are complex shapes and lots of short, quick cuts. I
doubt my table would hold together long with rapids of 300 to 500 IPM
and hundreds of abrupt stops and starts. While I can only relate to
14GA and thicker material (the thin stuff tends to curl when you do a
lot of close cuts) I find the 200IPM max my table will do quite
exciting enough. My table is a dual purpose router/torch design that
has the size, ridigity and strength to cut oak with a full sized
router so a 100lb gantry moving at 350 IPM is pretty scary

If your torch has an adjustable current setting you might consider
turning it down for thinner material and cutting slower.

I can tell you from experience that building a machine that will
sustain 350 IPM and not over torque something without spending big
$$$ will be a real challenge. If this is your first self-built CNC
project I recommend you scale back on the speed for this design.

There is not much room/time for error on a 48" wide machine when the
axis is moving at 5 in/sec. In the 2 secs it can take for you to
relize there is a problem and then hitting the e-stop button, your
machine has gone 10".