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Machine missing steps during pocket milling


 

I am running Mach 4 on windows 10 with a smooth stepper.? Have been running programs for 4 months,? Machine just started missing steps during the final portion of a pocket mill.? I have double checked the steps per unit calculations and movement is accurate.? I have reduced the feed rates with no results.? Any suggestions on how to solve this problem would be appreciated.??


 

missing steps only at the tend of the run? or do you mean missing pulses to the motor/motion?

check for motor current and or wire flex connectivity to the motor in question.

ptegler


 


The usual, but I don't know if it applies to Mach 4 and your machine..

Make sure that you don't have your HDD going to sleep in power settings.
If it's a long program it could get interrupted by the seek delay.



On Mon, 6 Jan 2020 at 13:42, <4ken1937@...> wrote:
I am running Mach 4 on windows 10 with a smooth stepper.? Have been running programs for 4 months,? Machine just started missing steps during the final portion of a pocket mill.? I have double checked the steps per unit calculations and movement is accurate.? I have reduced the feed rates with no results.? Any suggestions on how to solve this problem would be appreciated.??


 

This morning I finally found a chance to spend some time with the CNC and I think it is missing pulses to the motor, as I notice the Smooth Stepper red lights are blinking at the same time the motor stops momentarily.? I also hear a rachet or buzzing sound if I am jogging and the motor stops driving.? This is happening on both X and Y Axis.? I am new to this type of machine and am not real familiar with this type of electrical setup.? Changing velocity does not seem to make much difference.? I am a complete loss at what do do now.? Maybe my computer (windows 10) or the smoothstepper are at fault?? I have checked the wiring and the voltages to the drivers but didn't check current when I saw the Smoothstepper lights cutting out with the motor momentarily stopping.

On Monday, January 6, 2020, 06:01:18 AM CST, ptegler <ptegler@...> wrote:


missing steps only at the tend of the run? or do you mean missing pulses to the motor/motion?

check for motor current and or wire flex connectivity to the motor in question.

ptegler