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Re: Thread picture uploaded
barker806
I did thread in 3/4 drill rod at 1500 RPM The pitch was 10 so they
were some deep threads ;) I would say yes to the to slow breaking inserts because the steel will not shear the same at low speed. I have had many people in my shop go slow and they have had No luck. The best way I have found is to find the specs and give it a shot. If you want to see fast check out the SECO Group No. 1 There recomindation on the low side is 475 FPM and up to 540 FPM for steel. The insert has to be RIGHT on the CL. the releaf angles are made to be on the CL. (people with CNC's are lazy with lathe tools) I can show you how the Mori SL-15M holds the tool if you like to get the CL right everytime. Happy threads Brian |
Screen Designer questions
John Guenther
Art,
Is it possible to have vertically aligned text on buttons? It would be nice in some instances to be able to have vertically aligned text if a person needed a tall skinny button to make the screen look better. John Guenther 'Ye Olde Pen Maker' Sterling, Virginia |
Re: Laser Digitizing
Art
Tom:
Very close. I am simply trying to come to grips on the best avenue for it. For example, I could program in an index pulse when the X axis has moved a particular number of steps or is on a numbered step boundry, for example, pulse whenever X is on a multiple of "x"mm's. This would create a sampled grid. In a buffered controller, there are limitations on the ways this can be done. I cannot do, for example, multiplication or division in the Ring0 code. It is not permitted. SO I have to pre-plan the pulseing methods based on integer arithmetic and I have to do it in real-time. I can get around this somewhat by codeing the index pulses into the buffered stream, but even then I have to have a way to devise if its time for the pulse and a way to give you as much control as possible over the pulseing interval. Any idea's you have are welcome. The work I am doing presently would allow me to get it done almost right away. Art www.artofcnc.ca |
Re: Thread picture uploaded
ozzie34231
Brian,
Before I used the HSS bit, I tried carbide threading inserts and chipped two of them, the tiniest piece broke off the end. I had to use a magnifier to see it but I heard when it happened. In your opinion, would too slow a speed cause that? Also, is the correct height at dead center, or a smidgeon above. Jerry PS The material is drill rod. --- In mach1mach2cnc@..., "barker806" <barker1@m...> wrote: Wowget a better finish at that speed. We run the SECO threading insertsand that is what it calls for. |
Re: PCI Parallel Port card
Steve Blackmore
On Tue, 12 Aug 2003 14:08:29 -0000, you wrote:
Steve, a week or so ago I posted a message asking for any info on low I cannnot find this card anywhere that doesn't charge $30 or moreHang on a minute, who mentioned including shipping?? at $13 !! - took about 30 seconds to find! Can you please tell me where you buy the Lava PCI card for $16. IIt doesn't help that I don't know what country you are in, but I'm sure 10 minutes on Google will find something to suit?? -- Steve Blackmore |
Excellon import was Re: Just an update - DXF layers and elements
Hello Art,
Hopefully you can squeak it in... Excellon drill files are pretty basic; your hpgl import could likely be tweaked to allow for their format... BTW, I too think control is control, and cam is cam. Ballendo <snip>with the possible exception of Gerber Drill code at some"Keep it simple, keep it pure and get rid of all point if I can squeak it in.. |
Re: Thread picture uploaded
barker806
Wow
I think I may be a bit out there but I run about 2000 RPM for a thread that small.. That is only about 325 FPM. That is SLOW for Carbide and you will get a better finish at that speed. We run the SECO threading inserts and that is what it calls for. So the question is will it Thread at the Higher speeds? A crash at that speed would not be good... Have a good one. Brian |
PCI Parallel Port card
To: Steve Blackmore
Steve, a week or so ago I posted a message asking for any info on low cost PCI parallel port addin cards. You responded that the Lava card was good and only cost $16. I cannnot find this card anywhere that doesn't charge $30 or more when shipping is added in. Can you please tell me where you buy the Lava PCI card for $16. I need a number of these and I would appreciate the information. Thanks, Tom Moser |
Re: Thread picture uploaded
Steve Blackmore
On Tue, 12 Aug 2003 12:51:49 -0000, you wrote:
Maybe a few things made this less than a perfect test:A little bit slow maybe, for a 1/2"x20 UNF my old post processor would have done it at 500rpm, with 3 passes at 10 thou, one at 4 thou and one spring pass. (Total thread depth of 34thou) That's with an insert, I have 10 thou set as max depth cut for threading so it works it out itself. Certainly I'm happy with it, and it's a start for more rigorousAt that diameter I probably wouldn't have run more than 200rpm manually! -- Steve Blackmore |
Re: Thread picture uploaded
ozzie34231
Maybe a few things made this less than a perfect test:
The extrenely light cuts kept the machine going at a constant speed, within a couple RPM. Even with this light cut, there was some chatter, which I couldn,t hear but I can see on the photo. I need to read up on tool shape and height for threading. On the other hand there was some runout as I didn't take time to do a truing pass before cutting. I'm not sure the speed was right. The piece is 5/8" diameter and I cut at 300 rpm with coolant, is that about right Steve? Certainly I'm happy with it, and it's a start for more rigorous tests, like taking a cut that does slow the machine. May I ask the more experienced, what size cuts would you take cutting 20 threads per inch on a non-cnc machine? Jerry --- In mach1mach2cnc@..., Art <fenerty@a...> wrote: Jerry:needs to be done, but you have proven the concept can work (Which I was veryworried about, buffered pulse threading was a stretch at best...). I onlynow had the chance to see the photo's and I must say, they exceed myexpectations for single pulse threading. Hopefully others will find results to be |
Re: Just an update - DXF layers and elements
Art
"Keep it simple, keep it pure and get rid of allIt is a reality that in order to develop something like Mach2, a certain amount of CAM functionallity must be included in order to appeal to the broadest segment of the user community. I have committed to adding one further thing to DXF and that is layer ordering, after that the DXF functionallity will stay at that level for the forseeable future. I know from the many letters and questions I get that someone is missing the boat in terms of offering a "CAM for Dummy's" program to do all the neat simple stuff that is desired out there at a very low price, and I may, one day have to dive into that as a separate project, but for now, my plan is simple, make Mach2 into the best controller it can be. My time for the most part will be spent tightening the code and its capabilities until it will work across the broadest spectrum of possible uses. The base Mill program is almost complete, with the addition of multi-res screens and the removal of a couple more esoteric bugs it will be ready for release. Mach2Turn will then be completed. And then more capabilities will be added to both in terms of speaking to the outside world. The G2002 will be hooked up, other IO cards will be allowed and closed loop type of operations will be added. CAM functionallity has a very low priority until all else is at least underway and being tested with the possible exception of Gerber Drill code at some point if I can squeak it in.. (Just a future outlook...) Art www.artofcnc.ca |
Re: Thread picture uploaded
Art
Jerry:
Your pictures have made me very happy. Its only a start, much more needs to be done, but you have proven the concept can work (Which I was very worried about, buffered pulse threading was a stretch at best...). I only now had the chance to see the photo's and I must say, they exceed my expectations for single pulse threading. Hopefully others will find results to be similar. Thanks again for your efforts. Art www.artofcnc.ca |
Re: Just an update - DXF layers and elements
Alan Trest
I second that, or third, whatever.
toggle quoted message
Show quoted text
Keep it a controller only. Alan Trest "carlcnc" <carlcnc@y...> wrote: "Keep it simple, keep it pure and get rid of all |
Re: Thread picture uploaded
madmike43613
Jerry,
Threads look good. I'm glad someone is giving this a try. I'm in the process of converting an old atlas 6" to cnc and threading is one of the major jobs I want to use it for. Can I ask what you are using for a spindle sensor? Thanks, Mike --- In mach1mach2cnc@..., "ozzie34231" <Ozzie@c...> wrote: Hi All,adjustable mount for my spindle index sensor, I thought I'd try cutting athread. |
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