A quick and easy fix for the alignment of the two-piece worm blocks is to get a piece of AL angle iron (about 3/4 to 1 inch on a side and check it for flatness
on one exterior surface with a good straight edge).? Do the initial install and gently clamp the angle iron to one of the worm blocks and then apply a clamp the second
worm block to hold it to the flat section of the angle iron. Use soft jawed clamps if you have them.
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Do not tighten the screw (one each) that holds the worm block in position just yet. Just make snug them down but not so much that the
block can't slide when you apply a little force.
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Then nudge the worm into worm wheel to adjust the mesh and rotate the worm by hand thru a full rotation to find the high spot on the worm wheel.
The center of the worm wheel gear tooth pattern and the center of rotation of the axis are never quite perfect unless you spend many thousands.
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If it binds you'll be able to tell it by the force you need to exert with your fingers.
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Set the backlash at the high point of the worm/worm wheel contact and carefully?tighten the two screws.
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When you're happy, remove the two clamps and the angle iron.
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Why do I keep saying "snug", "gently", and "carefully"? It is because the metal of the worm bearing blocks is thin and if you get too aggressive about
tightening those screws down you run the risk of distorting the worm blocks and hence stressing the little bearings (which you might want to replace
in any case). I know all this because when I got my G11 used (about the same vintage) it had horrible Periodic Error. To solve it I replace the worms
with the brass high precision ones, replaced the bearing blocks, and installed new bearings. The prior owner had overtightened everything on the mount
and it was impossible for me to get the little worm bearings out of the blocks. Replacing the blocks and the bearings also made the install of the new
high precision worms easy.
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The only pricey part of this is the high precision (brass) worms.
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This isn't a high vibration operation, so there is no reason for us to get too enthusiastic with a wrench. Likewise, many get too aggressive about eliminating
backlash in an attempt to achieve perfection. Want perfection? Plan on paying 10X.
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I found there was no need to lap worms or anything.
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By the way, make sure you use something like SuperLube low temp grease. Avoid any grease with graphite: With moisture graphite can, I am told, pit aluminum
and that is what the worm wheel is made of.
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Mark Christensen